Poulan Pro 172777 Bedienungsanleitung

172777 Rev. 2 05.08.03 BY Printed in U.S.A.

ECONOMY PUSH ROTARY

Lawn Mower

Safety Rules ......................................... 2

Assembly .............................................. 9

Operation.............................................. 16

Maintenance......................................... 19

Service and Adjustments...................... 21

Storage ................................................. 22

Troubleshooting .................................... 23

SAFETY RULES

TABLE OF CONTENTS

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME ALERT!!!

YOUR SAFETY IS INVOLVED.

WARNING: In order to prevent acci-

dental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact plug.

WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State

of California to cause cancer and birth

defects or other reproductive harm. Wash

hands after handling.

CAUTION: Mufﬂer and other engine

parts become extremely hot during

operation and remain hot after engine has

stopped. To avoid severe burns on contact,

stay away from these areas.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the

manual(s) before starting. Be thoroughly

familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis-

charge opening at all times.

• Only allow responsible individuals, who

are familiar with the instructions, to oper-

ate the machine.

• Clear the area of objects such as rocks,

toys, wire, bones, sticks, etc., which

could be picked up and thrown by the

blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Do not operate the mower when bare-

foot or wearing open sandals. Always

wear substantial foot wear.

• Do not pull mower backwards unless

absolutely necessary. Always look down

and behind before and while moving

backwards.

• Do not operate the mower without

proper guards, plates, grass catcher or

other safety protective devices in place.

• See manufacturer’s instructions for

proper operation and installation of

accessories. Only use accessories ap-

proved by the manufacturer.

• Stop the blade(s) when crossing gravel

drives, walks, or roads.

• Stop the engine (motor) whenever you

leave the equipment, before cleaning the

mower or unclogging the chute.

• Shut the engine (motor) off and wait until

the blade comes to complete stop before

removing grass catcher.

• Mow only in daylight or good artiﬁcial

light.

• Do not operate the machine while under

the inﬂuence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a

ﬁrm hold on the handle and walk; never

run.

• Disengage the self-propelled mech-

anism or drive clutch on mowers so

equipped before starting the engine

(motor).

• If the equipment should start to vibrate

abnormally, stop the engine (motor) and

check immediately for the cause. Vibra-

tion is generally a warning of trouble.

• Always wear safety goggles or safety

glasses with side shields when operating

mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip

and fall accidents which can result in

severe injury. All slopes require extra cau-

tion. If you feel uneasy on a slope, do not

mow it.

DO:

• Mow across the face of slopes: never

up and down. Exercise extreme caution

when changing direction on slopes.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Tall

grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or

embankments. The operator could lose

footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced foot-

ing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity.

Never

assume

that children will remain where you last

saw them.

• Keep children out of the trimming area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and while walking backwards,

look behind and

down

for small children.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are ﬂammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running.

Allow engine to cool before refueling.

Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open ﬂame, such as a water heater.

• Never run machine inside a closed area.

• Never make adjustments or repairs with

the engine (motor) running. Disconnect

the spark plug wire, and keep the wire

away from the plug to prevent accidental

starting.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check

their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never attempt to make wheel height

adjustments while the engine (motor) is

running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer’s recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Do not change the engine governor set-

ting or overspeed the engine.

02584-bs_quantum

02583-bs_classic

02585-bs_sprint

01737-honda

02579-briggs

CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed,

engineered and manufactured to give you the best possible dependability and perfor-

mance.

Should you experience any problems you cannot easily remedy, please contact your

nearest authorized service center. They have competent, well trained technicians and

the proper tools to service or repair this unit.

• Read the SAFETY RULES and this Operator's Manual in its entirety before you at-

tempt to assemble or operate your new lawn mower to insure proper operation and to

prevent injury to yourself and others. Save this manual for future reference.

• Your new lawn mower has been assembled at the factory with the exception of those

parts left unassembled for shipping purposes. To ensure safe and proper operation

of your lawn mower, all parts and hardware you assemble must be tightened securely.

Use the correct tools as necessary to ensure proper tightness.

• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have

been placed in the parts bag.

TO REMOVE MOWER FROM CARTON

• Remove all loose parts from carton.

• Remove lawn mower housing with care. Avoid touching blade under housing. Always

wear gloves or other protection when working under or lifting mower.

THINGS TO KNOW BEFORE YOU ASSEMBLE OR OPERATE YOUR LAWN

MOWER

Do I have a side or rear discharge lawn

mower?

Look for the grass discharge opening on

your mower. If the opening is on the right

side of the mower housing, it is a side

discharge mower. If the opening is at the

back of the mower housing, it is a rear dis-

charge mower. Only rear discharge lawn

mowers have a grass catcher included with

the mower. Approved grass catchers for

side discharge mowers may be purchased

from your nearest authorized dealer.

Do I have a mulching lawn mower?

Look for the grass discharge opening on

your mower. Raise the discharge guard

(rear door on rear discharge mowers). If

the opening is closed off by a plate, then

your lawn mower is mulcher ready. To

convert to a discharging mower, see the

Operation section of this manual.

LEFT

HAND

SIDE

RIGHT

HAND

SIDE

FRONT

What is the right and left side of the

lawn mower?

When right hand (RH) or left hand (LH) is

mentioned in this manual, it means when

you are in the operating position (standing

behind the handle).

What kind of engine is on my lawn

mower?

When learning how to operate your new

lawn mower, you will need to know what

kind of engine powers the mower. A decal

on the engine will indicate the manu-

facturer and type or brand name of the

engine.

BRIGGS & STRATTON ENGINES

HONDA

ENGINES

TECUMSEH

ENGINES

BACK or REAR

(Operating Position)

02579-briggs

NOTE: Depending upon the features on the lawn mower model you purchased, all the

parts shown may not be included with your mower.

For ease of assembly, aside of your work area, lay out all hardware in the groups shown.

Each step of the assembly instructions will identify the group needed for that step.

(1) Lower Handle

(1) Upper Handle

(4)

Wheels

(1) Discharge Guard

(Side Discharge models only)

(1) Control Bar

(1) Engine Zone

Control Cable

(1) Remote Throttle Control

(If Equipped)

(1) Grass Catcher Bag

(Rear Discharge mowers only)

(1) Grass Catcher Frame

(Rear Discharge mowers only)

(4) Wheel Height Adjusters

(If Equipped)

NOTE: Some model lawn mowers

already have the wheels

preassembled to the mower.

PARTS PACKED SEPARATELY IN CARTON

PARTS BAG CONTENTS NOT SHOWN ACTUAL SIZE

(1) Upstop

Bracket

(4) Hubcaps

(If Equipped) Side Mount

Cable

Ties Center Mount

One (1) only of the Starter

Rope Guides shown below:

GROUP “A”

ASSEMBLY

LOCATION PARTS BAG CONTENTS

GROUP “B”

LOWER

HANDLE

MOWER

DECK

(4) Hex Bolts

3/8-16 x 3/4

(2) Hairpin Cotters

(4) Flange Locknuts 3/8-16

(4) Washers 7/8" Dia.

For models with Bolt-on lower handle only

For models with deck handle

brackets only

UPPER

HANDLE

LOWER

HANDLE (2) Locknuts

1/4-20

(4) Hex Bolts

3/8-16 x 3/4

For models with fixed upper handle

only

For models with folding upper handle only

(2) Handle Bolts

(2) Wing Nuts

(1) Upstop

Bracket

Screw

#10-24 x 1/2

For all

models

ASSEMBLY

LOCATION PARTS BAG CONTENTS (continued)

WHEELS

MOWER

HOUSING

GROUP "C"

(4) Shoulder Bolts

(4) Spacers

(2 or 4)

Washers 1-1/4"

Dia.

(4) Locknuts

3/8-16

(4) Retainer

Springs

(4) Washers 1" Dia. (4) Wheel Adjuster Knobs

For models with bolt-on wheels only

(4) Flanged

Locknuts

3/8-16

(4) Locknuts

3/8-16

For models with "Quick Adjust" wheel

height adjusters only

GUARD

MOWER

HOUSING

(Side Discharge

models only)

GROUP "D"

(2) Hex Bolts

1/4-20 (2) Washers

3/4" Dia.

(2) Spacers

(If equipped)

(2) Locknuts

1/4-20

For models with bolt-on discharge guard only

For models with spring loaded

discharge guard only

(2) Hex Washer Head

Self-tapping Screws

1/4-20 x 3/8

(2) Locknuts

1/4-20

Screw Mounted Nut Mounted

(2) Screw 1/4-20 x 3/8

REMOTE

THROTTLE

CONTROL

(If equipped)

TO ENGINE

GROUP "E"

(1) Cable Clip with

#10 x 5/8 Hex Head Screw

(For Briggs Classic & Sprint Engines

only with spark plug to front of mower)

(1) Diecast Clamp with

#10 x 5/8 Hex Head Screw

(For Briggs Engines only)

NOTE: Tecumseh engines have clamp and screw

preassembled to engine.

ASSEMBLY

LOCATION PARTS BAG CONTENTS CON'T

(1) Hex Head Screw

1/4-20 x 2-1/8

(1) Locknuts

1/4-20

CONTROL

CABLE(S)

UPPER

HANDLE

GROUP "F"

(1) Locknut

1/4-20

(1) Hex Bolt

1/4-20 x 1-1/2

For models with remote throttle control

For models without remote throttle control

GROUP "G"

STARTER

ROPE GUIDE

TO HANDLE (1) Keps Locknut

1/4-20

CAUTION: Do not operate this mower without the discharge guard or an entire ap-

proved grass catcher in place. These guards are for your protection and are required

by the American National Standards Institute and Consumer Products Safety Com-

mission.

CAUTION: Disconnect spark plug wire from spark plug and place wire where it

cannot come in contact with spark plug.

ASSEMBLY

MODELS WITH DECK HANDLE

BRACKETS

• Install lower handle onto handle brackets

by squeezing the bottom ends of handle

towards each other until the handle

will slip onto the mounting pins on the

handle brackets.

• Pull handle back to lock in operating

position.

• Install the two (2) hairpin cotters sup-

plied onto the mounting pins.

ASSEMBLE LOWER HANDLE

(USE HARDWARE GROUP “A”)

MODELS WITH BOLT-ON LOWER

HANDLE

• For ease of lower handle assembly, raise

rear of deck and block securely.

• Position lower handle on deck as shown:

- (20" mowers) cut-off ﬂat forward.

- (22" mowers) arrow down.

• Align holes in handle with holes in deck

as shown and assemble 3/8-16 x 3/4

hex bolts, 7/8" washers and ﬂanged

locknuts. Tighten securely.

• Repeat for opposite side of mower.

ASSEMBLE UPPER HANDLE

(USE HARDWARE GROUP “B”)

MODELS WITH FIXED (NON-FOLDING)

HANDLES

• Position upper handle over lower handle:

- (20" mowers) small hole for mounting

upstop bracket to left hand side.

- (22" mowers) side of handle with four

(4) holes as shown to left hand side.

• Assemble 1/4-20 x 1-1/2 hex bolts and

1/4-20 locknuts. Tighten securely.

(REAR DISCHARGE MOWER SHOWN)

7/8" Washers

Flanged

locknuts

Lower

handle

Cut-off ﬂat forward

(20" Mowers)

Hex

bolts

Arrow down

(22" Mowers)

Handle

bracket

mounting pin

Lower handle

SQUEEZE

TO INSTALL

Hairpin cotter

Upstop bracket

screw #10-24 x 1/2

Upstop

bracket

Four (4) holes

(22" Mowers)

Hex

bolts

Locknuts

MODELS WITH FOLDING UPPER

HANDLE

• Position upper handle over lower handle

with small hole for mounting upstop

bracket to left hand side.

• Assemble handle bolts and wing nuts.

Tighten securely.

ASSEMBLE UPSTOP BRACKET

(SEE ILLUSTRATION ABOVE)

• Position upstop bracket over hole inside

the left side of upper handle and install

upstop bracket screw

#10-24 x 1/2. Tighten securely.

Upstop

bracket screw

#10-24 x 1/2

Wing nuts

Handle bolts

Upstop bracket

ASSEMBLE WHEELS

(USE HARDWARE GROUP “C”)

NOTE: Some model mowers do not have

bafﬂes on underside of mower housing.

On models without bafﬂe in front and/or

rear of housing, use the 1-1/4" washers

supplied when you assemble the wheels.

MODELS WITH BOLT-ON WHEELS

Cutting height is determined by assem-

bling wheels in one of four possible posi-

tions on the mower housing. All wheels

must be in the same height position for

even cutting.

• For each wheel, assemble shoulder bolt,

wheel and spacer as shown.

• Assemble 1-1/4" diam. washer (if sup-

plied) and 3/8-16 locknut on inside of

mower housing and tighten securely.

(SIDE DISCHARGE MOWER SHOWN)

MODELS WITH "QUICK ADJUST"

WHEEL HEIGHT ADJUSTERS

Look carefully at the four (4) adjuster

assemblies. Notice that there are two (2)

each of two (2) different types.

Type I is for the Right Rear and Left Front

installation.

Type II is for the Right Front and Left Rear

installation.

TYPE I

TYPE II

Spacer

Wheel

3/8-16

Locknut

1-1/4" diameter Washer

(Rear wheels only)

Mower housing

Shoulder

bolt

ASSEMBLE ADJUSTERS TO MOWER

DECK

• Position appropriate adjuster at each

corner of mower.

• Install each adjuster with adjuster bolt

and tab in deck holes as shown and

secure with 1-1/4" diam. washer (if sup-

plied) and 3/8-16 locknut. Tighten all

adjusters securely.

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