Poulan Pro 191491 Bedienungsanleitung

MODEL NO. COGT22H48A

22.0 HP 48 INCH

GARDEN TRACTOR

For Parts and Service, contact our authorized distributor:

call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

191491 Rev. 1 03.11.04 RD

PRINTED IN U.S.A.

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Storage

• Troubleshooting

• Repair Parts

TABLE OF CONTENTS

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Speciﬁcations........................... 6

Assembly/Pre-Operation ....................... 8

Operation............................................. 12

Maintenance ....................................... 19

Maintenance Schedule........................ 19

Service and Adjustments..................... 23

Storage ................................................ 29

Troubleshooting ................................... 30

Repair Parts......................................... 34

WARRANTY

Electrolux Home Products, Inc.

Outdoor Products Customer Service Dept.

250 Bobby Jones Expressway

Augusta, GA 30909 USA

In Canada contact:

Electrolux Canada Corp.

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as

manufactured is free from defects in materials and workmanship. For a period of two

(2) years from date of purchase by the original consumer purchaser, we will repair or

replace, at our option, without charge for parts or labor incurred in replacing parts, any

part which we ﬁnd to be defective due to materials or workmanship. This Warranty is

subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/

transmission components, battery (except as noted below) or components parts

thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment

are the responsibility of the purchaser. Transportation charges for any parts submit-

ted for replacement under this warranty must be paid by the purchaser unless such

return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without

charge to you, any battery which we ﬁnd to be defective in manufacture, during the

ﬁrst ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat-

tery, charging you 1/12 of the price of a new Battery for each full month from the date

of the original sale. Battery must be maintained in accordance with the instructions

furnished.

4. The Warranty period for any products used for rental or commercial purposes is

limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, ad-

justed, operated, and maintained in accordance with the instructions furnished. This

Warranty does not apply to any product which has been subjected to alteration, mis-

use, abuse, improper assembly or installation, delivery damage, or to normal wear of

the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal

wear, normal adjustments, standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an

authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

giving the model number, serial number and date of purchase of your product and the

name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME

PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do

not allow the limitation of consequential damages or limitations of how long an implied

Warranty may last, so the above limitations or exclusions may not apply to you. This

Warranty gives you speciﬁc legal rights, and you may have other rights which vary from

locale to locale.

This is a limited Warranty within the meaning of that term as deﬁned in the Magnuson-

Moss Act of 1975.

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artiﬁcial

light.

• Do not operate the machine while under

the inﬂuence of alcohol or drugs.

• Watch for trafﬁc when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves

and others from serious injury.

• Keep machine free of grass , leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn . Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine . Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

speciﬁ cations of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

• Follow the manufacturer’s recommend-

ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are ﬂammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open ﬂame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

SAFETY RULES

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 5 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (above 32°F)

(API-SF-SJ): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed Forward: 5.8

(MPH): Reverse: 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 16 Amps @ 3600RPM

System:

Battery: Amp/Hr: 35

Min. CCA: 280

Case Size: U1R

Blade Bolt 45-55 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center/

department . We have competent, well-

trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under “Mainte-

nance” and “Storage” sections of this

owner’s manual.

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine’s

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark ar-

rester for the mufﬂer is available through

your nearest authorized service center/de-

partment (See REPAIR PARTS section of

this manual).

UNASSEMBLED PARTS

Steering Wheel

(1) Large Flat Washer

Steering

Sleeve

Steering

Wheel

Insert

Seat

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Keys

(2) Keys

Slope Sheet

(1) Oil Drain Tube

For Future Use

(1) Locknut

1/2-20

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Wheels

(4) Adjusting

Bar

(4) Retainer Springs

(double loop)

(4) Clevis Pins

(4) Locknut 3/8-16

(4) Shoulder Bolt

Gauge Wheels

Mower

(2) Retainer Springs

(double loop)

(2)Flanged Pins

Steering Wheel

Adapter

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

ASSEMBLY/PRE-OPERATION

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers

(2) 7/16" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels ﬂat.

3. Check for any additional loose parts or

cartons and remove.

Label

02173

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

02742

Steering Wheel

Insert

Lock Nut

Large Flat

Washer

Steering

Wheel

Steering

Shaft

Steering

Sleeve

Steering

Wheel

Adaptor

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

1. Remove locknut and large ﬂat washer

from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Position steering wheel so cross bars

are horizontal (left to right) and slide

onto steering wheel adapter.

5. Secure steering wheel to steering

shaft with locknut and large ﬂat washer

previously removed. Tighten securely.

6. Snap steering wheel insert into center

of steering wheel.

7. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid. INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and ﬂat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in disengaged

position to disengage transmission

(See “TO TRANSPORT” in the Op-

eration section of this manual).

4. Roll tractor forward off skid.

2466

Seat Pan

Shoulder

Bolt

Adjustment Knob

Flat Washer

Seat

02464

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of

tractor.

5. Pivot seat and pan forward and as-

semble adjustment knob and ﬂat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and ﬁll fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (see "TO

TRANSPORT" in Operation section of

this manual).

4. Sit on seat in operating position, de-

press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly depress forward drive pedal and

drive tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are prop-

erly adjusted to ensure optimum mower

performance.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge

wheel bar aligning holes are on top.

Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and

3/8-16 center locknuts and tighten

securely.

2. For ease of mower to tractor assembly,

raise gauge wheels to highest position

and retain with clevis pins and spring

retainers.

NOTE: Adjust gauge wheels before oper-

ating mower. See “TO ADJUST GAUGE

WHEELS” in the Operation section of this

manual.

Shoulder

Bolt

Gauge

Wheel

3/8 Washer

Adjusting

Bar

Retainer

Spring

3/8-16 Center

Locknut

INSTALL MOWER AND DRIVE

BELT

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake.

1. Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with deﬂec-

tor shield to right side of tractor.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen-

gaged position.

6. Install belt into electric clutch pulley

groove.

7. Place the suspension arms on outward

pointing deck pins. Retain with double

loop retainer spring with loops up as

shown.

8. Install front plate assembly to tractor

suspension brackets and retain with

single loop retainer springs as shown.

9. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and

insert ﬂanged pins. Secure pins with

double loop retainer springs between

the plate assembly and mower brack-

ets.

NOTE: To assist in locating hole in ﬂanged

pin, the hole in pin is inline with notch on

head of pin. If necessary, move mower

side-to-side to give space between plate

and mower brackets.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves.

10.Engage belt tension rod by pushing rod

into locking bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en-

gage slowly.

11.Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

02510

Anti-Sway

Bar

Single

Loop

Retainer

Springs

Gauge

Wheel

Suspension Arms

Double Loop

Retainer Spring

(Outward pointing

deck pins)

Double Loop

Retainer

Spring

Front

Suspension

Brackets Front Plate

Assembly

Chassis

Bracket

Electric Clutch

Pulley

Deﬂector Shield

USE PLIERS FOR

RETAINER SPRINGS

Loop Up

Front

Mower

Bracket

Belt Tension Rod

Disengaged Position Lock Bracket

Flanged

Double

Loop Retainer

Springs

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