Poulan Pro 96012006800-PO15538LT-FRE Bedienungsanleitung

08.17.11 BD

532 44 52-23 Printed in U.S.A.

REPAIR PARTS MANUAL

MODEL:

PO15538LT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan.com

WARNING:

Read this Manual and follow all Warnings

and Safety Instructions. Failure to do so

can result in serious injury.

IMPORTANT MANUAL DO NOT THROW AWAY

02494

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• Model Number - “

PO15538LT (96018000501)

”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE.................................................................................................................10-11

STEERING ............................................................................................................12-13

MOWER DECK .....................................................................................................14-15

MOWER LIFT.............................................................................................................16

SEAT ..........................................................................................................................17

DECALS..................................................................................................................... 18

WARRANTY...............................................................................................................19

PARTS AND SERVICE..............................................................................................20

TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

SCHEMATIC

BATTERY

FUSE

AMMETER

(OPTIONAL)

RED RED

RED

WHITE

BLACK

BLUE

BLACK

BLACK/WHITE

BLACK

BLUE

BROWN

BLACK

GRAY

BLACK

ELOS

STARTER

CLUTCH / BRAKE

(PEDAL UP)

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

UNIT

HOUR

METER

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

HEADLIGHTS

GA1

REVERSE SWITCH

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

(OPTIONAL)

NOT IN REVERSE

LIGHT SWITCH

SHORTING CONNECTOR

ATTACHMENT CLUTCH

(CLUTCH OFF)

REMOVABLE

CONNECTIONS

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE RE-INSTALLED

TO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

NON-REMOVABLE

CONNECTIONS

SCH03

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM STATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3AMPDC@3600RPM

TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

ELECTRICAL

L02

79 21

TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

ELECTRICAL

1 532 16 34-65 Battery 12 Volt 25 Amp

2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4

8 532 17 66-89 Battery Box

16 532 17 61-38 Switch Interlock Push-In

21 532 17 56-88 Harness Asm. Light

22 532 00 41-52 Bulb Light

24 532 42 12-97 Ground Rear Btry

25 532 42 12-99 Cable Battery 6 Ga. 11" Red

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 42 12-98 Cable Ground 6 Ga. 12" Black

29 532 19 27-49 Switch Seat

30 532 19 33-50 Switch Ign

33 532 41 19-35 Key/Chain

34 532 11 07-12 Switch Light

40 532 19 74-28 Harness Ign

41 871 11 04-08 Bolt Blk Fin Hex 1/4-20

42 532 13 15-63 Cover Terminal Red

43 532 19 25-07 Solenoid

79 532 17 52-42 Socket Asm Bulb

90 532 43 53-95 Cover Terminal Battery

92 532 19 66-15 Harness Pigtail ROS

93 532 19 25-40 Screw Plastite 10-14 x 2.0

94 532 19 18-34 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

KEY PART

NO. NO. DESCRIPTION

TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

CHASSIS AND ENCLOSURES

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TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 532 17 46-19 Chassis

2 532 17 65-54 Drawbar

5 532 15 52-72 Bumper, Hood/Dash

9 532 43 33-53 Dash

10 872 14 06-08 Bolt, Carriage 3/8-16 x 1

11 532 17 49-96 Panel Dash LH

13 532 18 17-19 Panel Slkscr Dash RH

17 532 40 61-79 Hood

18 532 18 49-21 Bumper Hood

24 874 78 06-16 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5

25 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.

26 873 80 06-00 Nut Lock Hex w/Ins 3/8-16 unc

28 532 42 67-41 Grille

29 532 19 54-02 Lens Bar

30 532 19 45-89 Fender

31 532 13 66-19 Bracket Fender Repl 109873x

33 532 18 25-07 Footrest Pnt LH

34 532 18 25-08 Footrest Pnt RH

35 872 11 06-06 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT

38 532 17 57-10 Bracket Asm. Pivot Mower Rear

39 532 18 75-68 Bracket Pivot

64 532 15 47-98 Dash Lower

142 532 17 57-02 Plate Reinforcement

145 532 40 91-67 Rod Pivot Chassis/Hood

159 532 18 56-35 Cupholder

205 817 49 06-08 Screw Thdrol 3/8-16 x 1/2

207 817 67 05-08 Screw Thdrol 5/16-18 x 1/2

208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2

209 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16

212 532 18 75-69 Insert Reflective

278 532 41 63-58 Screw #10 x 0.750 BOS Thread

- - 532 00 54-79 Plug Button Blk 359 Dia Choke

- - 532 18 78-01 Plug Dome Plastic (Choke Hole)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

DRIVE

112

120

78 76

19 24

253

36 35

120

113

52 30

32 30

80 4

150

151

202

120

156

165

168

166

163

159

161

198 158

112 83

162

169

197

170

116

drive-stlt_Peerless_fender_13_r1

TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - - - - Transaxle Peerless 205-545C

(165670) (Order parts from

transaxle manufacturer)

2 532 14 66-82 Spring Return Brake T/a Zinc

3 532 12 36-66 Pulley Transaxle 18" Tires

4 812 00 00-28 Ring Retainer # 5100-62

5 532 12 15-20 Strap Torque 30 Degrees

6 817 06 05-12 Screw Thdrol 5/16-18 x 3/4

8 532 19 27-06 Rod Shift Fender Adjust Lt

10 876 02 04-16 Pin Cotter 1/8 x 1 Cad

11 532 10 57-01 Washer Plate Shf 388 Sq Hole

13 874 55 04-12 Bolt 1/4-28 unf Gr. 8 w/Patch

14 810 04 04-00 Washer Lock Hvy Helical

15 874 49 05-40 Bolt 5/16-18 x 2-1/2 Gr. 5

16 873 80 05-00 Nut Lock Hex w/Ins 5/16-18

18 874 78 06-16 Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5

19 873 80 06-00 Nut Lock 3/8-16 unc

21 532 10 69-33 Knob

22 532 13 08-04 Rod Brake Blk Zinc 26 840

24 873 35 06-00 Nut Hex Jam 3/8-16 unc

25 532 10 68-88 Spring Rod Brake 2 00 Zinc

26 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

27 876 02 04-12 Pin Cotter 1/8 x 3/4 Cad

28 532 17 57-65 Rod Brake Parking LT/YT

29 532 07 16-73 Cap Brake Parking Black

30 532 17 49-73 Bracket Mtg Transaxle

32 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4

34 532 17 55-78 Shaft Asm Pedal Foot

35 532 12 01-83 Bearing Nylon Blk 629 Id

36 819 21 16-16 Washer 21/32 x 1 x 16 Ga.

37 532 12 49-63 Pin Roll 3/16 x 1"

38 532 17 91-14 Pulley Idler Composite

39 872 11 06-22 Bolt Fin Hex 3/8-16 unc x 2-3/4 Gr. 5

41 532 17 55-56 Keeper Belt Idler Flat

47 532 12 77-83 Pulley Idler V Groove Plastic

48 532 15 44-07 Bellcrank Clutch Grnd Driv

49 532 12 32-05 Retainer Belt Style Spring

50 872 11 06-12 Bolt 3/8-16 x 1-1/2 Gr. 5

51 873 68 06-00 Nut Crownlock 3/8-16 unc

52 873 68 05-00 Nut Crownlock 5/16-18 unc

53 532 19 96-52 Link Clutch

55 532 10 57-09 Spring Return Clutch 6 75

56 817 06 06-20 Screw 3/8-16 x 3/4

57 532 13 82-55 V-Belt Ground Drive

62 532 12 48-72 Cover Pedal Round

63 532 17 54-10 Engine Pulley

64 532 17 39-37 Bolt Hex

65 810 04 07-00 Washer Lock Hvy Hlcl Spr 7/16

66 532 15 47-78 Keeper Belt Engine Foolproof

69 532 14 24-32 Screw Hex 1/4-1/2 unc

70 532 13 46-83 Guide Belt Mower Drive RH

74 532 13 70-57 Spacer Axle

75 532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga.

76 812 00 00-01 E-ring #5133-75

77 532 12 35-83 Key Square 2 0 x 1845/1865

78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

79 532 12 50-96 Key Woodruff #9 3/16 x 3/4

80 532 13 14-86 Arm Shift

81 532 16 55-94 Shaft Asm Cross 18" T

82 532 16 57-11 Spring Torsion T/a

83 819 17 12-16 Washer 17/32 x 3/4 x 16 Ga.

84 532 16 62-28 Link Transaxle

85 532 15 03-60 Nut Lock Center 1/4-28 FNTHD

89 532 19 49-71 Console Shift STLT

96 532 12 47-88 Retainer Spring 1"

112 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.

113 532 12 72-85 Strap Torque LT

116 872 14 06-08 Bolt Rdhd Sq Neck 3/8-16 x 1.0

120 873 90 06-00 Nut Lock Flg. 3/8-16 unc

150 532 17 54-56 Spacer

151 819 13 32-10 Washer 13/32 x 2 x 10 Ga.

156 532 16 60-02 Washer Srrted 5/16 ID x 1.125

158 532 43 74-58 Bracket Shift Mount

159 532 18 39-00 Hub Shift

161 872 14 04-06 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

162 873 68 04-00 Nut Crownlock 1/4-20 unc

163 874 78 04-16 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

165 532 43 82-50 Bracket Pivot Lever

166 817 49 05-10 Screw 5/16-18 x 5/8

168 532 16 54-92 Bolt Shoulder 5/16-18 x .561

169 532 16 55-80 Plate Fastening Lt

170 532 18 74-14 Keeper, Belt T/A

197 532 16 96-13 Nyliner Snap-In

198 532 16 95-93 Washer Nyl

202 872 11 06-14 Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

TRACTOR - - MODEL NUMBER PO15538LT (96018000501), PRODUCT NO. 960 18 00-05

ENGINE

OPTIONAL EQUIPMENT

Spark Arrester

13 4

engine-stlt_bs_16

122

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