Poulan Pro CO18542STC Bedienungsanleitung

)

OWNER'S MANUAL

MODEL NO. CO18542STC

18.5 HP 42 INCH

LAWN TRACTOR

• Assembly

• Operation

• Maintenance

•Service and Adjustments

•Storage

• Troubleshooting

•Repair Parts

For Parts and Service, contact our authorized distributor:

call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

Poulan

193008 6.3.04 MH

PRINTED IN U.S.A.

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 8

Operation ............................................. 11

Maintenance Schedule ........................ 17

Maintenance ........................................ 17

Service and Adjustments ..................... 20

Storage ................................................ 25

Troubleshooting ................................... 26

Repair Parts ......................................... 30

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as

manufactured is free from defects in materials and workmanship. For a period of two

(2) years from date of purchase by the original consumer purchaser, we will repair or

replace, at our option, without charge for parts or labor incurred in replacing parts, any

part which we find to be defective due to materials or workmanship. This Warranty is

subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/

transmission components, battery (except as noted below) or components parts

thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment

are th6 responsibility of the purchaser. Transportat on charges for any parts submit-

ted for replacement under this warranty must be paid by the purchaser unless such

return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without

charge to you, any battery which we find to be defective in manufacture, during the

first ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat-

tery, charging you 1/12 of the price of a new Battery for each full month from the date

of the original sale. Battery must be maintained in accordance with the instructions

furnished.

4. The Warranty period for any products used for rental or commercial purposes is

limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, ad-

justed, operated, and maintained in accordance with the instructions furnished. This

Warranty does not apply to any product which has been subjected to alteration, mis-

use, _buse, improper assembly or installation, delivery damage, or to normal wear of

the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal

wear, normal adjustments, standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an

authorized service dealer.

Should you have any unanswered questions concerning this WarrantY, please contact:

ElectroluxHome Products,Inc. In Canada contact:

OutdoorProductsCustomer Service Dept. ElectroluxCanada Corp.

250 BobbyJones Expressway 7075 Ordan Drive

Augusta,GA 30909 USA Mississauga,Ontario

L5T "1K6

giving the model number, serial number and date of purchase of your product and the

name and address of the authorized dealer from whom itwas purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME

PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do

not allow the limitation of consequential damages or limitations of how long an implied

Warranty may last, so the above limitations or exclusions may not apply to you. This

Warranty gives you specific legal rights, and you may have other rights which vary from

locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-

Moss Act of 1975.

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

,_WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where itcannot contact spark

plug.

,_WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

,_WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

,_WARNING: Engine exhaust, some

of its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other reproduc-

tive harm.

,_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

•Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and

others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of acliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting,

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades aresharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children,

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 4.0

Capacity and Unleaded

Type: Regular

Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Forward: 1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 9 Amps @ 3600 RPM

System:

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center/

department We have competent, well-

trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in main-

taining, caring for and using your tractor.

•Follow the instructions under"Mainte-

nance" and "Storage" sections of this

_wner's manual.

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working ,

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. Aspark ar-

rester for the muffler is available through

your nearest authorized service center/de-

partment (See REPAIR PARTS section of

this manual).

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt 1/4-28 x1-1/4

_ Steering Wheel

Adapter

(1) Large Flat Washer

Steering Sleeve

Extension

Steering Sleeve

(1) Hex nut 1/2-20

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

For Future Use

Keys

_IUl (2) Keys

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(t) 3/4"wrench (1) Pliers

(2) 7/16" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

1. Remove Iocknut and large flat washer

from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Align tabs and press steering sleeve

extension into bottom of steering

wheel.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

onto steering wheel adapter.

6. Secure steering wheel to steering

shaft with Iocknut and large flat washer

previously removed. Tighten securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

Steering Wheel

_---,_nse rt

i"_-- Lock Nut

LargeFlat

Washer

Steering Wheel@ Steering

_.-.-------Wheel

Steering II AdapTM

Wheel Extention _ _c:=====.--Tabs

P_ t i

_,j., ,

,;,,',' ,,' /;:I

Steering

Shaft /

Steerin_

Sleeve =-I-- _-_

%,,,

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

d -- _abel

•o oo,

o_° /f

°.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1.. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of

tractor.

5. Pivot seat and pan forward and as-

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Bolt

NOTE; You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4, Roll tractor forward oft skid.

5. Remove banding holding deflector

shield up against tractor. 9

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_I_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor isclear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park-

ing brake and place gearshift lever in

neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

,_ower deck.

AUTION: Do not remove deflector

shield from mower. Deflector

Shield

Mulcher Plate

Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE; It is not necessary to change

blades. The mulching blades are designed

for discharging and bagging also.

REPOSITION RIGHT REAR GAUGE

WHEEL

For shipping purposes, the right rear

gauge wheel assembly is mounted upside

down on the mower. Remove the gauge

wheel assembly and reinstall from the

bottom as shown. To adjust gauge wheels,

see the Operation section in this manual.

CHECKTIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual

,/'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

/No remaining loose parts in carton.

4' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

€" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,I Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

•/Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,I Become familiar with all controls, their

location and function, Operate them

before you start the engine.

,/" Be sure brake system is in safe operat-

ing condition.

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