Poulan Pro PB145G42 Betriebsanleitung

REPAIR PARTS MANUAL

MODEL:

PB145G42

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulanpro.com

WARNING:

Read this Manual and follow all Warnings

and Safety Instructions. Failure to do so

can result in serious injury.

IMPORTANT MANUAL DO NOT THROW AWAY

09.17.14 BD

587 62 82-26 Rev. 1 Printed in the U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “TRACTOR”

• MODEL NUMBER - “PB145G42 (96042016400)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE.................................................................................................................10-11

STEERING ............................................................................................................12-13

MOWER DECK .....................................................................................................14-15

MOWER LIFT.............................................................................................................16

SEAT ..........................................................................................................................17

DECALS..................................................................................................................... 18

WARRANTY...............................................................................................................19

PARTS AND SERVICE..............................................................................................20

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

SCHEMATIC

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH18

IGNITION SWITCH

CIRCUIT

POSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE BLACK

BLACKBLACK

BLACK

RED

WHITE

GRAY

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

AMMETER

(OPTIONAL)

RED

ALTERNATOR

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3AMPDC@3600RPM

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR

BRIGHTEST.

TR05K

With Service Minder Option

4646

106

REPAIR PARTS

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

ELECTRICAL

1 532 16 34-65 Battery

2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4

8 532 19 32-28 Box Battery

16 532 17 61-38 Switch Interlock

25 585 55 54-01 Cable Starter 8 Ga. 14" Red

26 532 17 51-58 Fuse 20 AMP

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 42 16-86 Cable Ground 6 Ga. 12" Black

29 532 19 27-49 Switch Seat

30 532 19 33-50 Switch Ign

33 532 41 19-33 Key/Chain

40 532 40 10-98 Harness Ign Dash

43 532 19 25-07 Solenoid

55 817 06 05-12 Screw 5/16-18 x 3/4

71 532 44 15-44 Harness Chassis

87 532 19 78-02 Switch Interlock

90 532 43 53-95 Cover Terminal Battery

92 532 19 66-15 Harness Pigtail

93 532 19 25-40 Screw Plastite 10-14 x 2.0

94 532 19 18-34 Module Reverse ROS

99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4

106 532 17 48-14 Palnut 1/4 Lugs

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

ELECTRICAL

REPAIR PARTS

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

CHASSIS

181

194

162

181

196

287

Chassis-tex_elite basic_18

138

182

176

175

177

176

130

151

150

137

176

183

236

235

180

159

228

194

217

189

152

213

218

306

125

146

REPAIR PARTS

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

CHASSIS

5 532 41 17-64 Dash

14 532 18 65-80 Hood

18 532 18 67-18 Grille

34 580 91 08-01 Plate Engine

36 817 06 05-12 Screw 5/16-18 x 3/4

37 532 42 09-86 Fender

52 873 68 05-00 Nut Lock 5/16-18

68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2

125 581 68 48-01 Clip Fuel Line

130 532 41 63-58 Screw #10 x 0.750

137 532 18 49-21 Bumper Hood

138 532 40 97-30 Cupholder

146 581 85 79-01 Bolt

150 532 18 44-61 Duct Heat Hood

151 532 40 78-07 Bracket Pivot

152 532 19 95-35 Shield Browning

159 817 00 06-12 Screw Hexwsh Thdrol 3/8-16 x 3/4

162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2

175 532 19 32-43 Crossmember

176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx

177 532 19 52-28 Bushing Steering

180 532 19 54-57 Chassis

181 532 40 47-96 Bushing Mtg. Fender Crgo.

182 532 19 30-57 Dash Lower

183 874 52 05-20 Bolt 5/16-18 x 1-1/4

189 817 00 05-12 Screw 5/16-18 x 3/4

194 873 90 05-00 Nut Lock Hex Flange 5/16-18

196 532 41 45-81 Console Asm. Deck Lift

213 874 76 05-12 Bolt 5/16-18 x 3/4

217 532 40 91-67 Rod Pivot Hood

218 532 19 63-95 X-Piece Hood Step

228 532 19 51-61 Stud Fastener

235 532 40 61-29 Spacer Fender

236 873 93 05-00 Nut Center Lock 5/16-18

287 817 60 04-06 Screw 1/4-20 x 3/8

306 873 90 06-00 Nut Lock

- - 532 19 39-35 Plug Switch Light

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

REPAIR PARTS

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

DRIVE

185

172

125

232

233 165166

188

195

125

161

175

192

134

192

157

141

140

139

178

174

176

203

184

167

160

159

166

155

202

drive-tex_peerless_fender_61

116

193

73 26

158

205 33

221

172

125

186

189

187

190

183

REPAIR PARTS

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

DRIVE

KEY PART

NO. NO. DESCRIPTION

1 – – – – – – Transaxle, Peerless 206-565

(197941) (Order parts from trans-

axle manufacturer.)

2 532 12 35-83 Key Square

15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

17 532 19 72-97 Spring, Brake

22 532 19 76-60 Rod Shift

23 532 10 69-33 Knob

26 532 19 74-55 Spring Brake RTN

29 532 19 72-67 Rod, Brake

33 812 00 00-01 Ring E

35 532 19 77-22 Rod, Brake, Park

37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

42 532 12 48-72 Cover, Foot Pedal

49 872 11 06-14 Bolt

50 532 19 43-27 Pulley Idler Flat

51 873 90 06-00 Lock Nut 3/8-16

52 532 19 43-26 Idler V-Groove

56 532 19 43-46 V-Belt, Drive

61 532 12 36-66 Pulley Transaxle

64 532 19 62-00 Shaft Asm. Pedal Brake Control

70 532 41 12-90 Console

73 874 49 05-40 Bolt 5/16-18 Gr. 5

74 532 14 24-32 Screw 1/4 x 1/2

116 873 90 05-00 Nut Lock Hex Flange 5/16-18

125 817 00 05-12 Screw 5/16-18 x 3/4

134 532 19 76-58 Arm Shift

139 874 55 04-12 Bolt 1/4-20 unf Gr. 8 w/Patch

140 810 04 04-00 Washer Lock Hvy Helical 1/4

141 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.

155 812 00 00-28 Ring Retainer

157 532 10 57-01 Washer Plate Shf

158 532 19 43-52 Keeper T/A

159 876 02 04-12 Pin Cotter 1/8 x 3/4

160 532 16 94-84 Retainer Clip

161 532 10 57-09 Spring, Return, Clutch

165 532 19 62-12 Bushing Shaft Brake Hand Control

166 532 42 91-64 Nut Push .625

167 532 40 52-57 Latch Brake Parking

172 532 19 76-57 Strap Torque LH

174 532 19 72-89 Nut Push

175 532 19 62-24 Shaft Asm Shift

176 532 19 62-14 Arm Clevis Rod Shift

178 532 19 74-56 Spring Shift

183 532 13 70-57 Spacer, Axle

184 532 40 96-30 Handle Parking Brake

185 872 11 06-22 Bolt

186 532 19 43-21 Spacer Retainer

187 819 13 32-10 Washer

188 532 19 43-23 Link Clutch Ground Drive

189 532 19 43-17 Bellcrank Ground Drive

190 532 19 43-18 Keeper Bellcrank Ground Drive

192 532 15 03-60 Nut Lock Center 1/4-28

193 817 06 05-12 Screw 5/16-18 x 3/4

195 532 19 73-32 Bracket Brake Rod

202 532 16 62-31 Link Shift

203 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.

205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

221 532 40 31-87 Retainer Spring Clip Handle

232 874 78 07-16 Bolt 7/16-14 x 1 Gr. 5

233 532 40 52-96 Washer Serrated

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

OPTIONAL EQUIPMENT

Spark Arrester

18 97

96 138

engine-tex_BS_65

69 2

122

REPAIR PARTS

TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64

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