Poulan Pro PB1638LT Einrichtungshandbuch

ILLUSTRATED PARTS LIST

MODEL NO. 96012004401

CUSTOMER CATALOG NO. PB1638LT

PRODUCT NO. 960 12 00-44

401536 Rev.1 10.12.06 TR/VB

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

DECALS

KEY PART

NO. NO. DESCRIPTION

1 181251 Decal, Clutch Brake

2 401492 Decal, Replacement

3 189683 Decal, Engine HP

4 170563 Decal Warning

5 401063 Decal, SDPNL

6 157140 Decal, Fender Danger English

7 189705 Decal Ins Str Wh

9 158166 Decal Fender

12 194543 Decal, Hood RH

14 194544 Decal, Hood LH

15 145005 Decal, Caution, Battery

16 193863 Decal, Oper Sdl P/L Gear Dr Eng

17 194302 Decal, V-Belt Sch.

- - 138311 Decal, Handle Lft Height Adj.

- - 401487 Manual, Operator's E&F

- - 401536 Manual, Parts E&F

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap, Tire valve

2 65139 Stem, Valve

3 124157X Tire, Front

4 59904 Tube, Front (Service item only)

5 106732X624 Rim assembly, 6"front

6 278H Fitting, Grease (Front wheel only)

7 9040H Bearing, Flange (Front wheel only)

8 106108X624 Rim assembly, 8" rear

9 123969X Tire, Rear

10 7152J Tube, Rear (Service item only)

11 104757X428 Cap, Hub Axle

- - 144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

5,8

4,10

3,9

wheel_1

KEY PART

NO. NO. DESCRIPTION

WHEELS & TIRES

712

615

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

SCHEMATIC

BATTERY

FUSE

AMMETER

(OPTIONAL)

RED RED

RED

WHITE

BLACK

BLUE

BLACK

BLACK/WHITE

BLACK

BLUE

BROWN

BLACK

GRAY

BLACK

SOLENOID

STARTER

CLUTCH / BRAKE

(PEDAL UP)

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

UNIT

HOUR

METER

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

HEADLIGHTS

GA1

REVERSE SWITCH

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

(OPTIONAL)

NOT IN REVERSE

LIGHT SWITCH

SHORTING CONNECTOR

ATTACHMENT CLUTCH

(CLUTCH OFF)

REMOVABLE

CONNECTIONS

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

NON-REMOVABLE

CONNECTIONS

02836

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

197428

43 27

30 92

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

ELECTRICAL

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4

8 176689 Box Battery

16 176138 Switch Interlock

21 175688 Harness Asm Light W/4152j

22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga. 11"red

25 146147 Cable Battery

26 175158 Fuse 20 AMP

27 73510400 Nut Keps Hex 1/4-20 unc

28 4207J Cable Ground 6 Ga. 12"black

29 192749 Switch

30 193350 Switch Ign

33 140401 Key Ign

34 110712X Switch Light/Reset

40 197428 Harness Ign

41 71110408 Bolt Blk Fin Hex 1/4-20

42 131563 Cover Terminal Red

43 192507 Solenoid

48 140844 Adapter Ammeter

52 141940 Protection Wire Loop

90 180449 Cover Terminal Battery

92 196615 Harness Pigtail

93 192540 Screw Plastite 10-14 x 2.0

94 191834 Module Reverse

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

CHASSIS

209

142

209

142

209

208 11

208

209

145

206

205

38 Chassis-Alpha_Stlt_2

208

207

278

212

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

CHASSIS

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

1 174619 Chassis

2 176554 Drawbar, Stretch

5 155272 Bumper, Hood/Dash

9 193510X010 Dash

10 72140608 Bolt, Carriage 3/8-16 x 1

11 174996 Panel Dash LH

13 172105X010 Panel Slkscr Dash RH

17 187559X428 Hood

18 184921 Bumper Hood

24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5

25 19131312 Washer 13/32 x 13/16 x 12 Ga.

26 73800600 Nut Lock Hex w/Ins 3/8-16 unc

28 187598 Grille/Lens Asm (Include Key nos. 29 and 212)

29 187567X599 Lens Grille Basic Bar

30 192526X428 Fender

31 136619 Bracket Fender Repl 109873X

33 179716X428 Footrest Pnt LH

34 179717X428 Footrest Pnt RH

35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT

38 175710 Bracket Asm. Pivot Mower

39 187568 Bracket Pivot

64 154798 Dash Lower

142 175702 Plate Reinforcement

145 156524 Rod Pivot Chassis/Hood

205 17490608 Screw Thdrol 3/8-16 x 1/2

206 170165 Bolt Shoulder 5/16-18

207 17670508 Screw Thdrol 5/16-18 x 1/2

208 17670608 Screw Thdrol 3/8-16 x 1/2

209 17000612 Screw Hex Wsh Thdrol 3/8-16

212 187569 Insert Lens Reﬂect

278 191611 Screw 10 x 3/4 Single Lead-Hex

- - 5479J Plug Button Blk 359 Dia Choke

- - 187801 Plug Dome Plastic

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

DRIVE

112

120

78 76

19 24

253

36 35

212

22 27

113

52 30

32 30

80 4

150

151

202

120

156

165

168

166

163

159

161

198 158

112 83

162

169

197

170

116

drive-fender.stlt_46

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - Transaxle Dana D4360-139

(See Breakdown)

2 146682 Spring Brake Return

3 123666X Pulley Transaxle

4 12000028 Ring Retainer

5 121520X Strap Torque 30 Degrees

6 17000512 Screw 5/16-18 x 3/4

8 192706 Rod Shift Fender Adjust

10 76020416 Pin Cotter 1/8 x 1 CAD

11 105701X Washer Plate Shift

13 74550412 Bolt 1/4-28 unf Gr. 8 W/Patch

14 10040400 Washer Lock Hvy Helical

15 74490544 Bolt Hex FLGHD 5/16-18 x Gr. 5

16 73800500 Nut Lock Hex W/Ins. 5/16-18 unc

18 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5

19 73800600 Nut Lock Hex W/Wsh 3/8-16 unc

21 106933X Knob

22 130804 Rod, Brake

24 73350600 Nut, Hex Jam 3/8-16 unc

25 106888X Spring, Brake Rod

26 19131316 Washer 13/32 x 13/16 Ga.

27 76020412 Pin Cotter 1/8 x 3/4 CAD.

28 175765 Rod, Parking Brake

29 71673 Cap, Parking Brake

30 174973 Bracket, Transaxle

32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4

34 175578 Shaft, Foot Pedal

35 120183X Bearing, Nylon

36 19211616 Washer

37 1572H Pin, Roll

38 179114 Pulley, Composite, Flat

39 72110622 Bolt Fin Hex 3/8-16 x 2-3/4

41 175556 Keeper, Belt Idler

47 127783 Pulley, Idler, V-Groove

48 154407 Bellcrank, Clutch

49 123205X Retainer, Belt

50 72110612 Bolt Carr 3/8-16 x 1-1/2

51 73680600 Nut Crownlock 3/8-16 unc

52 73680500 Nut, Crownlock 5/16-18 unc

53 199652 Link, Clutch

55 105709X Spring, Return, Clutch

56 17060620 Screw 3/8-16 x 1-1/4

57 160855 V-Belt

59 169691 Keeper, Center Span

61 17120614 Screw, 3/8-16 x .875

62 8883R Cover, Pedal

63 175410 Pulley, Engine

64 173937 Bolt Hex 7/16-20 x 4 Gr. 5-1.5

65 10040700 Washer Lock 7/16

66 154778 Keeper Belt Engine Hydro

69 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

70 134683 Keeper Belt Engine

74 109502X Spacer

75 121749X Washer 25/32 x 1-1/4 x 16 Ga.

76 12000001 E-Ring

77 123583X Key, Square

78 121748X Washer 25/32 x 1-5/8 x 16 Ga.

79 2228M Key Woodruff

80 131488 Arm Shift

81 165594 Shaft Asm Cross Tapered

82 165711 Spring Torsion

83 19171216 Washer 17/32 x 3/4 x 16 Ga.

84 166229 Link Transaxle

85 150360 Nut Lock Center 1/4-20

89 192054X428 Console, Shift

96 4497H Retainer Spring 1" Zinc/Cad

112 19091210 Washer 9/32 x 3/4 x 10 Ga.

113 127285X Strap Torque 90 Degrees

116 72140608 Bolt Rdhd Sqneck 3/8-16 x 1.25

120 73900600 Nut Lock Flg 3/8-16

150 175456 Spacer Retainer

151 19133210 Washer 13/32 x 2 x 10 Ga.

156 166002 Washer Srrted 5/16 ID x 1.125

158 165589 Bracket Shift Mount

159 183900 Hub Shift

161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

162 73680400 Nut Crownlock 1/4-20 unc

163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

165 165623 Bracket Pivot Lever

166 17490510 Screw 5/16-18 x 5/8

168 165492 Bolt Shoulder 5/16-18 x .561

169 165580 Plate Fastening

170 187414 Keeper Belt T/A

197 169613 Nyliner Snap-In 5/8’’ID

198 169593 Washer Nyl

202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5

212 145212 Nut Hex Flg. Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

332

68 67

29 82

steering_pl.lt_58

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB1638LT (96012004401). PRODUCT NO. 960 12 00-44

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