Poulan Pro PB195H42LT Betriebsanleitung

REPAIR PARTS MANUAL

MODEL: 96042003602

PB195H42LT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

Read this Manual and follow all Warnings

and Safety Instructions. Failure to do so can

result in serious injury.

IMPORTANT MANUAL Do Not Throw Away

419087 1-7-08 SBW Printed in U.S.A.

03076

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• MODEL NUMBER - “PB195H42LT (96042003602)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE.................................................................................................................10-11

STEERING .................................................................................................................12

SEAT ..........................................................................................................................13

MOWER DECK .....................................................................................................14-15

MOWER LIFT.............................................................................................................16

DECALS..................................................................................................................... 17

WARRANTY...............................................................................................................18

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

A2A1

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH11

IGNITION SWITCH

CIRCUIT

POSITION

OFF B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE BLACK

BLACKBLACK

BLACK

RED

WHITE

GRAY

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR

BRIGHTEST.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

SCHEMATIC

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

ELECTRICAL

30 33

79 21

43 27

T02S

With 12V Outlet Option

103

With Service Minder Option

4646

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4

8 193228 Box Battery

16 176138 Switch Interlock

21 183759 Harness Socket Light

22 4152J Bulb, Light #1156

25 401662 Cable Battery 6 Ga. Red 14.5

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc

28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.

29 401545 Switch Seat

30 193350 Switch Ign

33 411935 Key/Chain

34 110712X Switch Light/Reset

40 401098 Harness Ign

41 17720408 Screw 1/4-20 unc x 1/2

42 131563 Cover Terminal Red

43 192507 Solenoid

55 17060512 Screw 5/16-18 x 3/4

71 400449 Harness Ign. Chass.

79 175242 Socket Asm. Bulb Twistlock

87 197802 Switch Interlock Clutch Cable

90 400725 Cover Terminal

92 196615 Harness Pigtail Console ROS

93 192540 Screw Plastic 10-14 x 2.0

94 191834 Modual Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

181

194

236

183

152

159

230

180

162

196

287

159

Chassis-tex_elite-sv pro_9

197

138

182

176

175

177

130

151

176

130

150

228

194

228

137

208

207

186

176

235

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

CHASSIS

2 194263 Drawbar

5 197783X428 Dash

14 183393X428 Hood

15 183834X599 Lens Grille LH

18 183828 Grille

25 183835X599 Lens Grille RH

36 17060512 Screw 5/16-18 x 3/4

37 414872X428 Fender

68 17490508 Screw Thdrol 5/16-18 x 1/2

130 416358 Screw #10 x 0.750 ROS Thread

137 184921 Bumper Hood

138 193224X428 Cupholder

150 184322 Duct Heat Hood

151 407807 Bracket Pivot

152 194329 Shield Browning/Debris

159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4

162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2

175 193243 Crossmember

176 400776 Screw 10-24 x 5/8 Wshd Qdrx

177 195228 Bushing Steering

180 194260 Chassis

181 193102X428 Bushing Mtg. Fender Crgo.

182 193057 Dash Lower

183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4

186 183829X428 Insert Grille

194 73900500 Nut Lock Hex Flange 5/16-18

196 414581 Console Asm. Deck Lift

197 409167 Rod Pivot Chassis

207 183833 Bezel Grille RH

208 183832 Bezel Grille LH

228 195161 Stud Fastener

230 170165 Bolt Shoulder 5/16-18

235 406129 Spacer Fender

236 73930500 Nut center Lock 5/16-18

287 17600406 Screw Hex Washead 1/4-20 x 3/8

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

CHASSIS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

56 185

171

231

170

165

161

166

183

205

205 37

drive-tex_T2_fender_5_r1

162

153

279

153

125

184

221

159

188

167 160

159

232

233

175

166

176

178

174

162

125

116

186

189

187

114

122

121

125

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

DRIVE

KEY PART

NO. NO. DESCRIPTION

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

DRIVE

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

1 418219 Transaxle, Hydro Gear T2

(See Transaxle Manufacturer)

2 123583X Key Square

15 19131316 Washer 13/32 x 13/16 x 16 Ga.

17 197296 Spring, Brake

22 197660 Rod Shift

23 409154X421 Knob

29 408391 Rod, Brake

33 12000001 Ring E

35 197722 Rod, Brake, Park

37 121749X Washer 25/32 x 1-1/4 x 16 Ga.

42 8883R Cover, Foot Pedal

49 72110614 Bolt

50 194327 Pulley Idler Flat

51 73900600 Lock Nut 3/8-16

52 194326 Idler V-Groove 910" Offset

56 125907X V-Belt, Drive

64 196200 Shaft Asm. Pedal Brake Control

70 193220X428 Console

73 74490544 Bolt Hex 5/16-18 Gr. 5

74 142432 Screw 1/4 x 1/2

80 408393 Strap Torque

99 408418 Rod Spring Bypass

114 73800500 Nut Lock 5/16-18 unc

116 73900500 Nut Lock Hex Flange 5/16-18

121 175611 Bracket Strap Torque

122 72010520 Bolt 5/16-18 x 2.50

125 17000512 Screw 5/16-18 x 3/4

153 4497H Retainer Spring 1"

159 76020412 Pin Cotter 1/8 x 3/4

160 169484 Retainer Clip

161 105709X Spring, Return, Clutch

162 408784 Adapter Transaxle

165 196212 Bushing

166 197290 Nut Push .625

167 405257 Latch Brake Parking

170 413430 Keeper Belt Centerspan

171 72110622 Bolt

174 197289 Nut Push

175 408539 Shaft Asm Shift

176 196214 Arm Clevis Rod Shift

178 197456 Spring Shift

183 156972 Spacer Axle

184 198403X505 Handle Parking Brake

185 72110620 Bolt

186 194321 Spacer Retainer

187 19133210 Washer

188 194323 Link Clutch Ground Drive

189 194317 Bellcrank Ground Drive

190 194318 Keeper Bellcrank Ground Drive

205 121748X Washer 25/32 x 1-5/8 x 16 Ga.

221 403187 Retainer Spring Clip Handle

231 407287 Idler V-Groove 1.688" Offset

232 74780716 Bolt 7/16-14 x 1 Gr 5

233 405296 Washer Serrated

279 408538 Link Shift

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs-1cyl-tex_4

69 2

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

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