PR electronics 4116 Bedienungsanleitung

24 25

UNIVERSAL TRANSMITTER

PReasy 4116

CONTENTS

Warnings ............................................................................ 26

Safety instructions.............................................................. 27

Declaration of Conformity .................................................. 29

How to dismantle SYSTEM 4000....................................... 30

Application ......................................................................... 31

Technical characteristics.................................................... 31

Mounting / installation........................................................ 31

PR 4501 Display / programming front ............................... 32

Applications........................................................................ 33

Order codes ....................................................................... 34

Electrical specifications...................................................... 34

Visualisation in the 4501 of sensor error detection

and input signal outside range ...................................... 37

Connections ....................................................................... 39

Block diagram .................................................................... 40

Configuration / operating the function keys ...................... 41

Routing diagram................................................................. 42

Routing diagram, advanced settings (ADV.SET)................ 46

Scrolling help text in display line 3 .................................... 47

Graphic depiction of relay action Setpoint ........................... 48

Graphic depiction of relay action Window .......................... 48

Grafisk afbildning af relæfunktionen setpunkt:

Grafisk afbildning af relæfunktionen vindue:

Off N.C.

On N.C. On N.C.

100

Off N.O. Off N.O.

On N.O.

100

Off N.O. Off N.O.On N.O.

Off N.C.On N.C. On N.C.

RelæenhederRelæenheder

Setpunkt = 50

Hysterese = 10

Setpunkt = 50

Relæaktion: Stigende Relæaktion: Faldende

On On On

Off OffOff Off Off Off

On On On

100

22 2

1 1 11

Relæenheder

Øvre setpunkt = 60

Hysterese = 5

Nedre setpunkt = 40

Relæfunktion: Vindue (vist for stigende signal)

Kontakt: Lukket inden for vindue =

Kontakt: Åben inden for vindue =

Relæenheder

Øvre setpunkt = 60

Hysterese = 5

Nedre setpunkt = 40

Relæfunktion: Vindue (vist for faldende signal)

Kontakt: Lukket inden for vindue =

Kontakt: Åben inden for vindue =

26 27

SYMBOL IDENTIFICATION

Triangle with an exclamation mark: Warning / demand.

Potentially lethal situations.

The CE mark proves the compliance of the module with

the essential requirements of the directives.

The double insulation symbol shows that the module

is protected by double or reinforced insulation.

SAFETY INSTRUCTIONS

DEFINITIONS:

Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and

50 to 1000 Volt AC.

Technicians are qualified persons educated or trained to mount, operate, and

also troubleshoot technically correct and in accordance with safety regulations.

Operators, being familiar with the contents of this manual, adjust and operate

the knobs or potentiometers during normal operation.

RECEIPT AND UNPACKING:

Unpack the module without damaging it and make sure that the manual always

follows the module and is always available. The packing should always follow

the module until this has been permanently mounted.

Check at the receipt of the module whether the type corresponds to the one

ordered.

ENVIRONMENT:

Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,

as well as rain and heavy moisture. If necessary, heating in excess of the stated

limits for ambient temperatures should be avoided by way of ventilation.

All modules fall under Installation Category II, Pollution Degree 1, and Insulation

Class II.

MOUNTING:

Only technicians who are familiar with the technical terms, warnings, and

instructions in the manual and who are able to follow these should connect the

module.

2726

WARNING!

This module is designed for connection to hazardous electric

voltages.

Ignoring this warning can result in severe personal injury or

mechanical damage.

To avoid the risk of electric shock and fire, the safety instruc-

tions of this manual must be observed and the guidelines

followed. The specifications must not be exceeded, and the

module must only be applied as described in the following.

Prior to the commissioning of the module, this manual must be

examined carefully.

Only qualified personnel (technicians) should install this module.

If the equipment is used in a manner not specified by the

manufacturer, the protection provided by the equipment may be

impaired.

WARNING

To keep the safety distances, the relay contacts on the module

must not be connected to both hazardous and non-hazardous

voltages at the same time.

SYSTEM 4000 must be mounted on a DIN rail according to DIN

46277.

WARNING!

Until the module is fixed, do not connect hazardous voltages to

the module.

The following operations should only be carried out on a

disconnected module and under ESD safe conditions:

General mounting, connection and disconnection of wires.

Troubleshooting the module.

Repair of the module and replacement of circuit breakers

must be done by PR electronics A/S only.

HAZARD-

OUS

VOLTAGE

INSTAL-

LATION

GENERAL

28 29

DECLARATION OF CONFORMITY

As manufacturer

PR electronics A/S

Lerbakken 10

DK-8410 Rønde

hereby declares that the following product:

Type: 4116

Name: Universal transmitter

is in conformity with the following directives and standards:

The EMC Directive 2004/108/EC and later amendments

EN 61326

This declaration is issued in compliance with article 10, subclause 1 of the EMC

directive. For specification of the acceptable EMC performance level, refer to

the electrical specifications for the module.

The Low Voltage Directive 73/23/EEC and later amendments

EN 61010-1

Rønde, 29 June 2005 Peter Rasmussen

Manufacturer’s signature

Should there be any doubt as to the correct handling of the module, please

contact your local distributor or, alternatively,

PR electronics A/S, Lerbakken 10, DK-8410 Rønde, Denmark,

tel: +45 86 37 26 77.

Mounting and connection of the module should comply with national legislation

for mounting of electric materials, i.a. wire cross section, protective fuse, and

location. Descriptions of input / output and supply connections are shown in the

block diagram and side label.

The following apply to fixed hazardous voltages-connected modules:

The max. size of the protective fuse is 10 A and, together with a power

switch, it should be easily accessible and close to the module. The

power switch should be marked with a label indicating that it will switch

off the voltage to the module.

CALIBRATION AND ADJUSTMENT:

During calibration and adjustment, the measuring and connection of external

voltages must be carried out according to the specifications of this manual. The

technician must use tools and instruments that are safe to use.

NORMAL OPERATION:

Operators are only allowed to adjust and operate modules that are safely fixed

in panels, etc., thus avoiding the danger of personal injury and damage. This

means there is no electrical shock hazard, and the module is easily accessible.

CLEANING:

When disconnected, the module may be cleaned with a cloth moistened with

distilled water or ethyl alcohol.

LIABILITY:

To the extent that the instructions in this manual are not strictly observed, the

customer cannot advance a demand against PR electronics A/S that would

otherwise exist according to the concluded sales agreement.

30 31

UNIVERSAL TRANSMITTER

PReasy 4116

• Input for RTD, TC, Ohm, potentiometer, mA and V

• 2-wire supply > 16 V

• Programmable via display front

• Output for current, voltage and 2 relays

• Universal AC or DC supply

Application:

• Linearised, electronic temperature measurement with RTD or TC sensor.

• Conversion of linear resistance variation to a standard analogue current / volt-

age signal, i.e. from solenoids and butterfly valves or linear movements with

attached potentiometer.

• Power supply and signal isolator for 2-wire transmitters.

• Process control with 2 pairs of potential-free relay contacts and analogue

output.

• Galvanic separation of analogue signals and measurement of floating signals.

• The 4116 is designed according to strict safety requirements and is thus suit-

able for application in SIL 2 installations.

Technical characteristics:

• When 4116 is used in combination with the 4501 display / programming front,

all operational parameters can be modified to suit any application. As the

4116 is designed with electronic hardware switches, it is not necessary to

open the module for setting of DIP switches.

• A green / red front LED indicates normal operation and malfunction. A yellow

LED is ON for each active output relay.

• Continuous check of vital stored data for safety reasons.

• 4-port 2.3 kVAC galvanic isolation.

Mounting / installation:

• Mounted vertically or horizontally on a DIN rail. As the modules can be

mounted without any distance between neighbouring units, up to 42 modules

can be mounted per metre.

HOW TO DISMANTLE SYSTEM 4000

First, remember to demount the connectors with hazardous voltages.

Picture 1:

Detach the module from the DIN rail

by lifting the bottom lock.

32 3333

Applications

Input signals:

Current

Volt-

age

Potenti-

ometer RTD and lin.R TC

Connect., wires

4 3 2

Output signals:

Relays

Supply:

21.6...253 VAC

19.2...300 VDC

10 V

1 V

10 V

1 V

Analogue, 0/4...20 mA and voltage

PR 4501 DISPLAY / PROGRAMMING FRONT

Application:

• Communications interface for modification of operational parameters in 4116.

• Can be moved from one 4116 module to another and download the configu-

ration of the first transmitter to subsequent transmitters.

• Fixed display for visualisation of process data and status.

Technical characteristics:

• LCD display with 4 lines; 1 line with the height 5.57 mm, 2 lines with the

height 3.33 mm, and 1 line with fixed icons.

• Programming access can be blocked by assigning a password. The password

is saved in the transmitter in order to ensure a high degree of protection

against unauthorised modifications to the configuration.

Mounting / installation:

• Click 4501 onto the front of 4116.

34 35

Auxiliary supplies:

2-wire supply (terminal 44...43)................... 25...16 VDC / 0...20 mA

Max. wire size.............................................. 1 x 2.5 mm2stranded wire

Screw terminal torque ................................. 0.5 Nm

Relative humidity......................................... < 95% RH (non-cond.)

Dimensions, without display front (HxBxD).. 109 x 23.5 x 104 mm

Dimensions, with display front (HxBxD)...... 109 x 23.5 x 116 mm

Tightness (enclosure / terminals) ................ IP50 / IP20

Weight ......................................................... 175 g

RTD, linear resistance and potentiometer input:

Cable resistance per wire (max.)................. 50 Ω

Sensor current, RTD.................................... Nom. 0.2 mA

EMC immunity influence ..................................... < ±0.5% of span

Extended EMC immunity:

NAMUR NE 21, A criterion, burst ....................... < ±1% of span

Basic values

Input

type Basic

accuracy Temperature

coefficient

mA ≤±4 µA ≤±0.4 µA / °C

Volt ≤±20 µV ≤±2 µV / °C

Pt100 ≤±0.2°C ≤±0.01°C / °C

Lin. R ≤±0.1 Ω ≤ ±10mΩ/ °C

Potentiometer ≤±0.1 Ω ≤ ±0.01 Ω/ °C

TC type:

E, J, K, L, N, T, U ≤±1°C ≤±0.05°C / °C

TC type: B, R, S,

W3, W5, LR ≤±2°C ≤±0.2°C / °C

Input

type Min.

value Max.

value Norm

Pt100

Ni100

Lin. R

Potentiometer

-200°C

-60°C

0Ω

10 Ω

+850°C

+250°C

10000 Ω

100 kΩ

IEC60751

DIN 43760

ORDER CODES:

4116 = Universal transmitter

4501 = Display / programming front

Electrical specifications:

Specifications range:

-20°C to +60°C

Common specifications:

Supply voltage, universal ............................ 24...230 VAC ±10%

50...60 Hz

24...250 VDC ±20%

Max. consumption ...................................... ≤2.5 W

Fuse............................................................. 400 mA SB / 250 VAC

Isolation voltage, test / operation ............... 2.3 kVAC / 250 VAC

Communications interface .......................... Programming front 4501

Signal / noise ratio ...................................... Min. 60 dB (0...100 kHz)

Response time (0...90%, 100...10%):

Temperature input................................... ≤ 1 s

mA / V input............................................ ≤ 400 ms

Calibration temperature .............................. 20...28°C

Accuracy, the greater of the general and basic values:

General values

Input

type Absolute

accuracy Temperature

coefficient

All ≤±0.1% of span ≤±0.01% of span / °C

36 37

Current output:

Signal range (span)...................................... 0...20 mA

Programmable signal ranges ...................... 0...20 / 4...20 /

20...0 and 20...4 mA

Load (max.).................................................. 20 mA / 800 Ω/ 16 VDC

Load stability............................................... ≤0.01% of span / 100 Ω

Sensor error detection ................................ 0 / 3.5 / 23 mA / none

NAMUR NE 43 Upscale / Downscale ......... 23 mA / 3.5 mA

Current limit................................................. ≤28 mA

Voltage output:

Signal range ................................................ 0...10 VDC

Programmable signal ranges ...................... 0...1 / 0.2...1 / 0...10 / 0...5 /

1...5 / 2...10 / 1...0 / 1...0.2 / 5...0 /

5...1 / 10...0 og 10...2 V

Load (min.)................................................... 500 kΩ

Relay outputs:

Max. voltage................................................ 250 VRMS

Max. current ................................................ 2 A / AC or 1 A / DC

Max. AC power ........................................... 500 VA

Sensor error detection ................................ Break / Make / Hold

Observed authority requirements: Standard:

EMC 2004/108/EC:

Emission and immunity .......... EN 61326

LVD 73/23/EEC............................................ EN 61010-1

* UL, Standard for Safety............................ UL 508

* approval pending, expected autumn 2005

of span = of the currently selected measurement range

Visualisation in the 4501 of sensor error detection and

input signal outside range

Sensor error check:

Module: Configuration Sensor error detection:

4116

R1, ERR.ACT=NONE - R2, ERR.ACT=NONE,

OUT.ERR=NONE. OFF

Else: ON

Effect of sensor cable resistance

(3- / 4-wire), RTD......................................... < 0.002 Ω/ Ω

Sensor error detection, RTD ....................... Yes

Short circuit detection, RTD........................ < 15 Ω

TC input:

Cold junction compensation (CJC) ............. < ±1.0 °C

Sensor error detection ................................ Yes

Sensor error current:

when detecting ....................................... Nom. 2 µA

else.......................................................... 0 µA

Current input:

Measurement range .................................... -1...25 mA

Programmable measurement ranges.......... 0...20 and 4...20 mA

Input resistance........................................... Nom. 20 Ω+ PTC 50 Ω

Voltage input:

Measurement rages .................................... -20 mV...12 VDC

Programmable measurement ranges.......... 0...1 / 0.2...1 / 0...5 / 1...5 /

0...10 and 2...10 VDC

Input resistance........................................... Nom. 10 MΩ

Type Min.

value Max.

value Norm

+400°C

-100°C

-180°C

-200°C

-180°C

-50°C

-200°C

0°C

-200°C

+1820°C

+1000°C

+1200°C

+1372°C

+900°C

+1300°C

+1760°C

+400°C

+600°C

+2300°C

+800°C

IEC 60584-1

DIN 43710

IEC 60584-1

DIN 43710

ASTM E988-90

GOST 3044-84

38 39

CONNECTIONS:

Inputs:

Outputs:

Supply:

31 32 33

Voltage, 1 V

11 12 14

-V

Voltage, 10 V

11 12 14

-V

Current

11 12 14

-mA

Relays

21 22 24

R1 R2

RTD, 3- / 4-wire

41 42 44

RTD, 2-wire

42 44

Resistance, 2-wire

41 42 44

Resistance,

3- / 4-wire

41 42 44

Potentiometer

41 42 44

Current

41 42 44

2-wire transmitter

-Tx

41 42 44

Voltage

41 42 44

Outside range readout (IN.LO, IN.HI):

If the valid range of the A/D converter or the polynomial is exceeded

Input Range Readout Limit

VOLT

0...1 V / 0.2...1 V IN.LO < -25 mV

IN.HI > 1.2 V

0...10 V / 2...10 V IN.LO < -25 mV

IN.HI > 12 V

CURR 0...20 mA / 4...20 mA IN.LO < -1.05 mA

IN.HI > 25.05 mA

LIN.R

0...800 ΩIN.LO < -10 Ω

IN.HI > 1075 Ω

0...10 kΩIN.LO < -10 Ω

IN.HI < 110 kΩ

POTM - IN.LO < -0.5 %

IN.HI > 100.5 %

TEMP TC / RTD IN.LO < temperature range -2°C

IN.HI > temperature range +2°C

Sensor error detection (SE.BR, SE.SH):

Input Range Readout Limit

CURR Loop break (4..20 mA) SE.BR <= 3.6 mA; > = 21 mA

POTM All SE.BR > ca. 126 kΩ

LIN.R 0...800 ΩSE.BR > ca. 875 Ω

0...10 kΩSE.BR > ca. 11 kΩ

TEMP

TC SE.BR > ca. 750 kΩ/ (1.25 V)

Pt100 2-wire SE.BR > ca. 15 kΩ

SE.SH < ca. 15 Ω

Pt100 3-wire SE.BR > ca. 15 kΩ

SE.SH < ca. 15 Ω

Pt100 4-wire SE.BR > ca. 15 kΩ

SE.SH < ca. 15 Ω

Display readout below min.- / above max. (-1999, 9999):

Input Range Readout Limit

All All -1999 Display readout <-1999

9999 Display readout >9999

Readout at hardware error

Error search Readout Error cause

Test of internal communication uC / ADC HW.ER Permanent error in ADC

Test of internal CJC sensor CJ.ER CJC sensor defect

Checksum test of the configuration in RAM RA.ER Error in RAM

Checksum test of the configuration in FLASH FL.ER Error in FLASH

Check measurement of analogue output AO.ER Error on analogue output

Check that saved configuration in 4501 match module TY.ER Configuration is not 4116

Communications test 4501 / 4116 CO.ER Connection error

! Error indications in the display blink once a second. The help text explains the error.

40 41

CONFIGURATION /

OPERATING THE FUNCTION KEYS

Documentation for routing diagram.

In general:

When configuring the 4116, you will be guided through all parameters and you

can choose the settings which fit the application. For each menu there is a

scrolling help text which is automatically shown in line 3 on the display.

Configuration is carried out by using the 3 function keys:

 will increase the numerical value or choose the next parameter

will decrease the numerical value or choose the previous parameter

will save the chosen value and proceed to the next menu

When configuration is completed, the dispaly will return to the default state 1.0.

Pressing and holding will return to the previous menu or return to the default

state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default state

(1.0) without saving the changed values or parameters.

Further explanations:

Fast setpoint adjustment and relay test: These menus allow you to make a

quick setpoint change and relay test when the FastSet menu is activated.

This function can only be activated when the relays are set for setpoint func-

tion and are controlled by a setpoint.

Pressing and simultaneously will activate a relay test and change the

state of the relay.

Pressing will save the setpoint change.

Holding down for more than 1 second will return the unit to the default state

without saving the setpoint change.

Password protection: Programming access can be blocked by assigning a

password. The password is saved in the transmitter in order to ensure a high

degree of protection against unauthorised modifications to the configuration.

Default password 2008 allows acces to all configuration menus.

BLOCK DIAGRAM

4116

500ΩVV

CPU

EEPROM

A / D

50Ω

PTC

CJC

0.2 mA

432

D / A

Safety

10 Ω

MUX



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Potentiometer

2-wire transmitter

Voltage

Current

RTD og lin.R,

connection,

wires

Supply

24...230 VAC or

24...250 VDC

I+

10 V

1 V

Gnd.

I + V

Out.

Relay 2

Relay 1

Green

Red

Yellow

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Routing diagram

If no key is activated for 1 minute, the display will return to the default

state 1.0 without saving configuration changes.

Increase value / choose next parameter

Decrease value / choose previous parameter

Save the chosen value and proceed to the next menu

Hold Back to previous menu / return to menu 1.0 without saving

1.3

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IJFK

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1.0

1.2

1.0 = Default state

1.1 = Only if password-

protected

1.2 = Only if FastSet is

activated and

relay function is

setpoint

1.3 = Not valid for these

input signals:

0...20 mA and

voltage

1.4 = Only if input signal

is temperaure

Continued on the page

Routing diagram ADV.SET

1.1

Andere Handbücher für 4116

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