PrePRESS PANTHER PRO Bedienungsanleitung

PantherPro Image Recorder TP 8250

iJune 1994 PrePRESS SOLUTIONS

Table of Contents

Section 1 General Service Information Page

1-1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-2 Laser Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-3 Regulatory Agencies Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1-4 Electrostatic Discharge - ESD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Section 2 Overview and Specifications

2-1 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-2 Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-3 Electrical Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2-4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3 Theory of Operation

3-1 Panther Pro Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-2 High Speed Control (HSCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-3 CPU and Peripherals Module Overview . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-4 Page Buffer Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-5 Recorder Output Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3-6 Media Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3-7 Optics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Section 4 Power Supply and Distribution

4-1 AC Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-2 DC Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Section 5 Installation

5-1 Bill of Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-2 Pre-Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-3 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-4 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-5 System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5-6 Installation Completion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

PantherPro Image Recorder

ii June 1994

TP 8250

PrePRESS SOLUTIONS

Section 6 Removal/Replacement Page

6-1 External Covers and Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2 E. M. I. Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-3 Keypad/LCD Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-4 Electronics Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-5 Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-6 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-7 I/O Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-8 Polygon Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-9 Laser Amplifier PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-10 Polygon Driver PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-11 Laser Diode Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6-12 Second Cylinder Lens Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-13 Start Of Line Sensor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-14 Paper Feed Gate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

6-15 Gate Assembly Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-16 Metering Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

6-17 Drive Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6-18 Knife Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

6-19 Servo Leading Motor and Gearbox Assembly . . . . . . . . . . . . . . . . . . . 6-14

6-20 Servo Leading Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

6-21 Leading Worm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

6-22 Leading Spur Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Section 7 Diagnostics

7-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-2 PROM Resident Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Section 8 Reference/Adjustments

8-1 Jumpers, LED’s, and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-2 Laser Amp 7.5V reference Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

8-3 Laser Amp Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

7-2.1 Level 1 Power-up Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-2.2 PROM Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2.3 Level 2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-3 Disk Based Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3.1 HSCB_Diag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-4 Keypad Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

7-4.1 Level 2 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

7-4.2 Disk Based Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

7-4.3 Communications Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

7-4.4 SCSI Downloader Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

PantherPro Image Recorder TP 8250

iiiJune 1994 PrePRESS SOLUTIONS

Section 9 PantherPro Parts Listing

Group 1 Case and Covers Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2,3

Group 1A Case and Covers Rear View - I/O Panel . . . . . . . . . . . . . . . . . . . . . . 9-4,5

Group 2 Front Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6,7

Group 3 Optics, Laser Diode/Amp, Polygon . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8,9

Group 4, 4A Paper Feed Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10,14

Group 4B Paper Feed Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14, 15

Group 5 Power Supply Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16, 17

Group 6 Card Cage (PCB'S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18, 19

Group 7 Take-Up Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20, 21

Group 8 Supply Cassettes, ETM Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 9-22, 23

PantherPro Image Recorder

iv June 1994

TP 8250

PrePRESS SOLUTIONS

PantherPro Image Recorder TP 8250

vJune 1994 PrePRESS SOLUTIONS

PantherPro

IMAGESETTER

TECHNICAL MANUAL

TP 8250

November 1994

PrePRESS SOLUTIONS CONFIDENTIAL

PantherPro Image Recorder TP 8250

1-1November 1994 PrePRESS SOLUTIONS CONFIDENTIAL

Section 1 General Service Information

1-1 Scope of Manual

The Model PantherPro Image Recorder Service Manual is intended for the use of trained

technical representatives of PrePRESS SOLUTIONS, its subsidiaries and dealers. It is not

intended as a substitute for training. Service personnel will utilize this document as a re-

source for information concerning the following aspects of effective service:

Section 1. “General Service Information”, contains general information regarding the

service manual, laser safety information, regulatory agencies information, and

electro static discharge prevention rules.

Section 2. “Overview and Specifications”, describes the features of the PantherPro and

products specifications.

Section 3. “Theory of Operation”, describes in detail the functionality of the PantherPro.

Section 4. “Power Supply and Distribution”, contains details regarding the DC and AC

power used on the PantherPro.

Section 5. “Installation”, contains the installation instructions for the PantherPro.

Section 6. “Removal/Replacement”, contains removal/replacement procedures for items

that are normally removed for servicing.

Section 7. “Diagnostics”, contains diagnostics procedures normally performed on the

PantherPro.

Section 8. “Reference/Adjustments”, contains reference material and adjustments proce-

dures normally performed on the PantherPro.

Section 9. “Parts Catalog”, contains the catalog which identifies and list part numbers of

the PantherPro.

PantherPro Image Recorder

1-2 November 1994

TP 8250

PrePRESS SOLUTIONS CONFIDENTIAL

1-2 Laser Safety Information

CAUTION - Use of controls or adjustments or performance of procedures other than

those specified herein may result in hazardous radiation exposure.

Classification and Labeling of Laser Product

According to the Code of Federal Regulations, laser products are classified in Classes I

through IV. These classes are assigned according to the amount of laser radiation acces-

sible to the operator. The PantherPro Image Recorder is certified as a Class I product. The

operator is not exposed to any hazardous laser radiation during operation and mainte-

nance.

The laser itself, however, is a Class IIIb laser, and emits laser radiation which is considered

hazardous according to the Federal Code of Regulations, section 1040.10. This level of

radiation is not accessible to the operator as long as the optics cover of the PantherPro is

not removed.

The PantherPro uses a low-power, 5 milliwatts laser diode which only emits visible red

light. As with any bright source of optical energy, safety precautions should be applied. One

should not stare into the beam or any reflections from shiny sources.

Laser Warning Labels

Figure 1-1 represents the laser warning label. This label is located inside the PantherPro on

a protective panel that encloses the laser optics, on the rear panel, and the electronics

cover. (See Figure 1-2).

CAUTION - LASER RADIATION WHEN OPEN.

AVOID DIRECT EXPOSURE TO BEAM.

ATTENTION - RAYONNEMENT LASER EN CAS

D’OUVERTURE. EXPOSITION DANGEREUSEAU FAISCEAU

Safety Label

Figure 1-1

Operator Safety

Operator access to laser radiation is not possible during operation or operator mainte-

nance. During operation the protective housing prevents access to all radiation fields. The

recorder hinged supply cassette cover may safely be opened for operator maintenance.

This maintenance includes removing and installing the photographic media supply and

take-up cassettes.

To insure safety during maintenance, redundant interlocks shut off power to the laser diode

PantherPro Image Recorder TP 8250

1-3November 1994 PrePRESS SOLUTIONS CONFIDENTIAL

Laser Warning Labels

Laser Warning Label Locations

Figure 1-2

assembly (laser diode power up to 5 milliwatts at 670 nanometers could be accessible in

the machine interior if the interlocks are defeated). The PantherPro electronics and optics

covers should never be removed by the customer.

Servicing Safety

Service procedures include removal of the machine covers to replace or adjust compo-

nents. The inner laser assembly and other components may be replaced in the field. The

laser output and the focused beam are accessible in the interior.

The supply cassette door includes two magnetic interlock switches which are mounted and

connected in series so that if the access door is lifted, both switches open to open the

interlock circuit. When the interlock circuit is open, all power is dropped to the current

source for the laser diode.

All service procedures will be performed with the main power shut off and with the safety

interlock circuit open (no laser diode current).

When performing alignments, carefully follow the procedures documented in the technical

manual. DO NOT defeat the safety interlock switches unless specified in the procedure.

Also, NEVER override the safety interlock switches if the polygon/motor assembly is not

spinning, as this could allow the focused beam to be emitted.

PantherPro Image Recorder

1-4 November 1994

TP 8250

PrePRESS SOLUTIONS CONFIDENTIAL

Caution: Direct or indirect reflected eye contact with the laser beam may cause

serious eye damage.

Warning: At no time should the unit be left unattended with the interlocks defeated.

The following safety precautions should always be observed:

1. Never operate the unit with the optics cover removed.

2. Laser safety goggles must be worn when making any adjustments to the recorder with

the interlocks defeated.

3. Any adjustments that are to be made with the interlocks defeated must be made in a

secure area, with only trained personnel present.

4. Do not place screwdrivers or other shiny objects in the path of the laser beam.

5. Remove all jewelry from fingers and wrists before making any alignments.

6. Remember that the laser beam is invisible and can cause permanent damage to the

eyes.

1-3 Regulatory Agencies Information

The PantherPro is an approved product designed and manufactured in accordance with UL

(Underwriters Laboratories) and CSA (Canadian Standards Association) standards. The

product also complies with the requirements in Part 15 of FCC Rules for a Class A comput-

ing device.

This equipment complies with the requirements in part 15 of FCC Rules for a Class A

computing device. Operation of this equipment in a residential area may cause unaccept-

able interference to radio and TV reception requiring the operator to take whatever steps

are necessary to correct the interference.

The PantherPro also complies with specific European safety standards; international mod-

els are shipped with a label bearing the “CE” mark. This label demonstrates compliance

with IEC safety standards. The PantherPro also meets EN55022/VDE Class B emissions

standards.

1-4 Electrostatic Discharge - ESD

Static electricity is, simply, electricity that is not moving. It is harmless as long as it remains

static. Unfortunately, an electrical charge is unstable and is always looking for an opposite

charge to unite with. When a charge moves, it becomes a current, which is often greater

than a electronic circuit can handle.

The smallest static charge that can be felt is 3,000 volts; the smallest charge that can be

PantherPro Image Recorder TP 8250

1-5November 1994 PrePRESS SOLUTIONS CONFIDENTIAL

seen is 5,000 volts; and the smallest charge that can be heard is 10,000 volts. Some semi-

conductor devices are susceptible to a static charge as little as 10 volts.

Electrostatic discharge has become more and more of a hazard as microcircuit compo-

nents have become smaller and more sensitive.

ESD Prevention Rules

These are the rules to be learned and followed in order to prevent ESD damage to elec-

tronic printed circuit boards and assemblies.

WARNING: Make sure you are NOT grounded when working on equipment that is

plugged in and ON.

1. Always use the antistatic portable field service kit when working on electronic parts of

PrePRESS Solution’s products or when handling printed circuit boards.

2. Make sure machine is plugged in a grounded outlet (and switched off) if using the ma-

chine frame as a grounding point.

3. Make sure your wrist strap and antistatic service kit are connected together and con-

nected to ground.

4. When replacing printed circuit boards, remove the old board from the machine before

removing replacement board from the antistatic bag. Then install replacement board

and place old board in the antistatic bag.

5. Always transport and store electronic components in an antistatic bag.

6. Use the correct size bag, not too big or not too small.

7. Keep antistatic bags in good condition. Bags with pin holes, rips, tears, or crumpled

bags are less efficient and may provide little or no protection.

8. Do not remove components from bags just to look at them. You can usually see through

the bag to identify the part.

9. Keep spare bags on hand.

10.Always ship back field returns in an antistatic bag. Even defective components should

be stored and transported in antistatic bags so that they are not damaged further.

11.Keep static producing materials such as polyester, plastic, and Styrofoam away from elec-

tronic parts.

12.Don’t pick up boards unless you are grounded or the boards are in antistatic bags. Do

not touch edge connectors on PCB’s, or exposed circuitry. Handle IC’s, and boards by

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