Prince Castle CTS-W Bedienungsanleitung

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS

CTS-WCE/CTS-MCE/CTS-WSCE

Original Instructions

Operation Manual

W - Wire

Conveyor

WS - Silicone

Conveyor

M - Metal

Conveyor

Contact Toaster - Single-Sided

This appliance is designed for toasting bread products in a commercial

kitchen. Customer-adjustable features include:

•CrushAdjustment

•Set Temperature

•Toast Time (Speed of Conveyor)

•Scale(°ForC°)

The conveyor belt may be wire, metal (Stainless Steel) or silicone.

Silicone belt is consumable to be replaced 2-6 months

dependent on usage and is not covered under warranty.

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or

workmanship for a period of one (1) year from date of original

installation, not to exceed 18 months from date of shipment from

our factory. Any part or component which proves to be faulty in

material and/or workmanship within the warranty period will be

replaced or repaired (at the option of Prince Castle LLC) without

cost to the customer for parts or labor.

This warranty is subject to the following exceptions/conditions:

• Use of any non-genuine Prince Castle parts voids this

warranty and all work must be performed by an authorized

Prince Castle Service Agent.

• All labor shall be performed during regular work hours.

Overtime premium will not be covered.

• Travel charges are limited to 100 miles (200 kilometers) round

trip, 2 hours travel time, one trip per repair.

• Damage caused by carelessness, neglect, and/or abuse (e.g.,

using wrong current, dropping, tampering with or altering

electrical components, or improper cleaning) is not covered.

• Equipment damaged in shipment, by fire, flood or an act of

God is not covered.

• Damage to non-stick coated surfaces is not covered by this

warranty.

TABLE OF CONTENTS

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Setting Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Uninstalling and Installing the SiliconeBelt . . . . . . . . . . . . . . 10

Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Revision Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE

Fax: 630-462-1460 • www.princecastle.com

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Safety Information

Indicates information important to the proper operation of

the unit. Failure to observe may result in damage to the

equipment and/or severe bodily injury or death.

Indicates information important to the operation of the unit.

Failure to observe may result in damage to the equipment.

WARNING

CAUTION

IMPORTANT: Prince Castle reserves the right to change

specifications and product design without notice. Such

revisions do not entitle the buyer to corresponding

changes, improvements, additions or replacements for

previously purchased equipment.

Electrical Specifications

CTS-W/CTS-M/CTS-WS: 120V, 60 Hz, 12.5A, 1500W,

NEMA-5-15 Plug

CTS-WCE/CTS-MCE/CTS-WSCE: 240V, 50 Hz, 6.25A,

1500W, CEE7-7 Plug

Installation

Unpack and inspect. Remove the unit from the

carton and inspect for signs of damage. If there is

damage to the unit:

• Notify the carrier within 24 hours of delivery.

• Save carton and packaging materials for inspection

purposes.

• Contact your local dealer, or if purchased directly,

the Prince Castle Sales Department at

1-800-722-7853 or 630-462-8800 to arrange for a

replacement unit.

Verify parts. Verify that all parts have been received:

• Dual Continuous Feed Toaster with conveyor.

• Release Sheet Kit.

• Bun Infeed.

Place toaster on flat surface. Remove blue and/or

white protective covering.

Two person lift, unit weight >68 lbs (31 kg).

CAUTION

Remove packing. Remove any packing material and

tape.

Equipment must be elevated from the floor at all times

during cleaning and operation.

CAUTION

Remove bun

infeed by lifting

from toaster.

Remove the conveyor. Use handle to lift the

conveyor up and away from CTS. Lay it on a clean

surface with the flat side down.

Note: CTS-WS and CTS-WSCE Model conveyors may

require installation of the silicon belt. Refer to

Uninstalling and Installing the Silicon Belt.

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Installation (continued)

Clean the bun infeed, conveyor and CTS. Put on

neoprene gloves. Dampen a clean cloth with lukewarm

soap and water. Wipe the conveyor, rotating it as you

clean to reach its entire surface. Wipe the infeed and

outside of the entire CTS. Wipe down each part and

outside of the CTS again with a fresh, clean, sanitized

cloth.

Install release sheet. Hang the Teflon release sheet

over the platen, holding it with one hand. Place the

holding clamp (P/N 299-057) on top of it.

Reinstall the conveyor. Using the handle to lift the

conveyor, line up the side posts of the conveyor with

their notches on the CTS. Move the conveyor into the

CTS and gently release.

Reinstall the bun infeed.

Plug unit in. Plug

unit into a grounded

receptacle with a

matching plug

configuration.

All electrical connections must be in accordance

with local electrical codes and any other

applicable codes.

This appliance can be used by children aged from

8 years and above and persons with reduced

physical, sensory or mental capabilities or lack of

experience and knowledge if they have been given

supervision or instruction concerning use of the

appliance in a safe way and understand the

hazards involved. Children shall not play with the

appliance.

WARNING

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Operation

Turn unit on. Turn the

On/Off switch located

on the lower right to the

On position. The

version information will

appear in the display

for 3 seconds.

Wait through warm-

up. During warm-up,

the display will read

“WARMING UP”.

Warm-up time is about

15-20 minutes.

WARMING

BURN/ELECTRICAL SHOCK HAZARD! Platen area

is HOT and can cause severe burns or severe

shock. Keep hands and objects out of the toaster

unit! Failure to exercise caution may result in

serious injury! Turn the unit off, unplug it and let it

cool down completely before touching or working

on internal apparatus.

Watch for READY

status. When

temperature is reached,

the display will read

“READY”.

WARNING

ready

View status. Each

press on the down

arrow button will scroll

through the actual

temperature, the set

temperature and the

amount of time the CTS

has been on

(“runtime”).

ready

tmp:498F

set:500F

00:27:19

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Operation (continued)

Make any desired adjustments. Use the instructions

in Setting Adjustments to make changes to the crush

adjustment, the set temperature, the temperature

scale and/or the time it takes to toast.

Begin continuous feeding. Feed product into top of

CTS, sending the correct product parts down the left

and right sides of the unit. The sides to be toasted

should face the platen, which is in the front. Toasted

product will exit at the base of the CTS.

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Setting Adjustments

Change crush adjustment. Because the platen has

separate segments for the left (“Heel” side) and right

(“Crown” side - usually thicker), they are adjusted

separately, each with its own crush adjustment knob.

For example, if the heels are slipping through without

making good contact with the platen and look like they

need more toasting, the left crush adjustment knob

may need to be moved more toward “Thin”. Or, if the

crowns seem unusually thick and are being crushed

too much or over-toasted, the right crush adjustment

knob may need to be moved more toward “Thick”.

A. Turn the left-side crush

adjustment knob

clockwise to allow for

thicker heels or

counterclockwise for

thinner heels. NOTE:

Watch the bar to keep

track of how much you

have changed the

setting.

B. Turn the right-side crush

adjustment knob

clockwise to allow for

thicker crowns or

counterclockwise for

thinner crowns.

Change the set temperature, temperature scale

and/or time that it takes to toast.

A. From a screen that says

“READY”, press and hold

the OK button for

3 seconds.

B. The screen displays

“TEMP” and gives the set

temperature. Change the

set temperature using the

up and down arrow

buttons, or don't change

it if it is already correct.

To accept the set

temperature, press OK.

C. The screen displays

“TemScale F/C” with a

black box over either the

“F” (meaning the scale is

Fahrenheit) or the “C”

(meaning the scale is

Celsius). Change the

temperature scale using

the up and down arrow

buttons, or don't change

it if it is already correct.

To accept the

temperature scale, press

OK.

D. The screen displays

“TIME” and gives the

time it takes to toast in

seconds. Change the

time it takes to toast

using the up and down

arrow buttons, or don't

change it if it is already

correct. To accept the

time it takes to toast,

press OK.

ready

temp

500f

cale

F/C

TIME

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Daily Planned Maintenance

BURN/ELECTRICAL SHOCK HAZARD! Platen area is

HOT and can cause severe burns or severe shock.

Keep hands and objects out of the toaster unit! Failure

to exercise caution may result in serious injury! Turn

the unit off, unplug it and let it cool down completely

before touching or working on internal apparatus.

If the supply cord is damaged, it must be replaced by

the manufacturer, its service agent, or similarly

qualified person to avoid a hazard.

Do not immerse toaster in water. Do not clean with a

water hose or jet spray. Do not use abrasive cleaners,

pads or tools on the platen or the release sheet. Failure

to exercise caution will result in damage to the unit and

will not be covered by warranty. Cleaning and user

maintenance shall not be made by children without

supervision.

WARNING

CAUTION

Gather cleaning materials. You will need clean

cloths, neoprene gloves, Multipurpose Detergent

Solution, sanitizer solution, and lukewarm soap

and water.

Turn CTS off. Turn the

On/Off switch located

on the lower right to the

Off position.

Unplug and let

cool. Allow platen to

cool for 60 minutes

before cleaning. The

plug removed from

the outlet shall

remain clearly

visible to the

operator during the

maintenance procedure.

Remove bun

infeed by lifting

from toaster.

Remove the conveyor. Use handle to lift the

conveyor up and away from CTS. Lay it on a clean

surface with the flat side down.

Remove the release sheet. Lay the release sheet on

a flat surface.

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Daily Planned Maintenance (continued)

Clean the release sheet. Dampen a clean cloth

with lukewarm soap and water. Wipe down both

sides of the release sheet, making sure all built-up

sugar is removed. Wipe down both sides with a clean

cloth, dampened with water, to rinse. Allow to air dry.

NOTE: Rotate sheets daily for longer life. Depending

on volume of product toasted, sheets should be

replaced every 4 to 6 weeks.

Reinstall the release sheet.

Clean the conveyor. Put on neoprene gloves. Wipe

the conveyor with a clean cloth dampened with

Multipurpose Detergent Solution, rotating it as you

clean to reach its entire surface. Wipe the entire

surface with a clean cloth, dampened with sanitizer

solution.

Do not use abrasive cleaners or pads on the

conveyor surface.

CAUTION

Reinstall the conveyor. Using the handle to lift the

conveyor, line up the side posts of the conveyor with

their notches on the CTS. Move the conveyor into the

CTS and gently release.

Reinstall the bun infeed.

Clean outside of the CTS. Dampen a clean cloth with

lukewarm soap and water. Wipe down the outside of

the entire CTS. Wipe down the entire CTS again with a

fresh clean, sanitized cloth.

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

BURN/ELECTRICAL SHOCK HAZARD! Platen is HOT and can cause severe burns or severe shock.

Keep hands and objects out of the toaster unit! Failure to exercise caution may result in serious injury!

Turn the unit off, unplug it and let it cool down completely before touching or working on internal apparatus. The plug removed

from the outlet shall remain clearly visible to the operator during the maintenance procedure.

NOTE: For all other problems, call approved local service agent.

Troubleshooting

WARNING

PROBLEM POSSIBLE CAUSE SOLUTION

Unit has no power Unit unplugged Plug unit in.

Breaker tripped Reset breaker.

Loose connection on power switch Call Tech Support

1-800-722-7853

Inoperable power switch

Unit will not heat up Loose connection on platen Call Tech Support

1-800-722-7853

Open platen

Loose connection to the main control board

Inoperable main control board

Inoperable TRIAC

Unit heats up, but the conveyor

does not run

Inoperable motor Call Tech Support

1-800-722-7853

Stripped drive gear

Stripped conveyor gear

Jammed conveyor assembly

Not toasting properly (under- or

over-done)

Inoperable RTD-probe Call Tech Support 1-800-722-7853

Improper set point Adjust set point in programming (see Setting

Adjustments section).

Improper compression Adjust compression (see Setting Adjustments section).

Torn or soiled release sheet Clean or replace release sheet.

Bad platen Call Tech Support

1-800-722-7853

Jumpy or blank display Improper ground Call Tech Support

1-800-722-7853

Inoperable display

Inoperable main control board

Loose wiring harness

Contact Toaster – Single-Sided

CTS-W/CTS-M/CTS-WS/CTS-WCE/CTS-MCE/CTS-WSCE

Uninstalling and Installing the SiliconeBelt

Uninstall the silicon belt. Ensure the CTS is off and

not hot to the touch.

A. Remove the conveyor. Use handle on back to lift

the conveyor up and away from CTS. Lay it on a

clean surface with the flat side (back) down.

B. Rotate the conveyor until the area where the two

ends of the belt meet is near the top. Fold the flap

back to access the two ends.

Top

C. Unhook the two clips on the end of the belt without

the flap from the wire conveyor and rotate the

conveyor towards the top until the unattached end

of the belt is hanging free.

D. While holding the free end with one hand, rotate

the conveyor back toward the bottom so you can

access the attached end, lift the flap and unhook

the two clips on that end to free the belt.

Install the silicon belt.

A. Locate the end of the belt that has the flap.

B. With the flap positioned toward the top of the

conveyor, fold back the flap and hook the two clips

onto any wire on the conveyor.

C. While holding the silicon belt with one hand, slowly

rotate the conveyor toward the top until the

attached end is near the top again.

D. Folding the flap on the attached end back, hook the

two clips on the free end of the belt onto the wire

conveyor so the two ends meet. Release the flap.

Reinstall the conveyor. Using the handle on back to

lift the conveyor, line up the side posts of the conveyor

with their notches on the CTS. Move the conveyor into

the CTS and gently release.

IMPORANT: Belt is consumable that must be replaced every 2-6 months, dependent on usage and wear.

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