Prince Castle Excalibur 197-FCE Bedienungsanleitung

INSTRUCTIONS

Slim-Line Vertical

Bun Toaster

Model No. 197-FCE, 297-

FGB, 297-FCE & 297-FGB

TABLEOFCONTENTS PAGE

Installation.................................................................... 2

Operation...................................................................... 2

AdjustmentsandCleaning ...................................... 3-4

Translations(French,German,Spanish,Italian) ....... 5-12

Troubleshooting ......................................................... 13

Parts List...............................................................13-16

WiringDiagram .......................................................... 16

PRODUCT SPECIFICATIONS

Electrical:

Volts Hz Watts KW Amps

230 50 1700 1.7 6.5

OPERATING

INSTRUCTIONS

355 East Kehoe Blvd. lCarol Stream, IL 60188

Tel: (630) 462-8800 lFax: (630) 462-1460

Toll Free: 1-800-PCASTLE

Printed in 2001

Prince Castle Inc. 197-529

LIMITED WARRANTY

This product is warranted to be free from defects in

materialand/orworkmanshipfora periodoftwo (2)years

fromdateoforiginalinstallation,nottoexceed30months

from date of shipment from our factory. Any part or

componentwhichprovestobefaultyinmaterialand/or

workmanshipwithinthewarrantyperiodwillbereplaced

orrepaired (at the option ofPrince Castle, Inc.) without

cost to the customer for parts or labor

This warranty is subject to the following exceptions/

conditions:

lServicemustbeperformedbyanauthorizedPrince

CastleServiceCenter.

lAnyuseofnon-genuinePrinceCastlespareparts

voidsthiswarranty.

lThis equipment is portable. Charges for on location

service(e.g. tripcharges,milage) are onlyincluded

inthe provisions ofthiswarranty for afailurewhich

occurs within 30 days of installation.

lAll labor shall be performed during regular working

hours.Overtimepremiumwillnotbecovered.

lDamage caused by carelessness, neglect, and/or

abuse(e.g.,usingwrongcurrent,dropping,tampering

with or altering electrical components, or improper

cleaning)isnotcoveredbythetermsofthiswarranty.

Equipmentdamagedinshipment,byfire,floodoran

act of God is not covered.

lNormaladjustmentsasoutlinedinthismanualarenot

coveredunderwarranty.

Prince Castle’s 197/297 Series Slim-Line Bun Toaster

provides perfect contact toasting. With adjustable bun

thickness controls and an adjustable thermostat, the

model 197 toasts up to 720 buns per hour and the

model 297 toasts up to 1400 buns per hour.

INSTALLATION

1. Afteryouhaveremovedthetoasterfromthecarton,

inspect the unit for signs of damage. If there is

damage to the unit:

lNotifycarrierwithin24hoursafterdelivery.

lSavecartonandpackingmaterialforinspection

purposes.

lContact the Prince Castle Customer Sales

Departmentat1-800-722-7853toarrangefora

replacementto be sent.

2. Verifythatallpartshavebeenreceived.

lSlim-LineBunToasterandconveyorassembly.

lLineCord–packedseparatelyfromthetoaster

and is located at the bottom of the box.

lReleaseSheets–located in a 14”box.

lCrumbTray–tapedtothefrontoftheconveyor.

3. Place toaster on flat surface.

4. Liftconveyoroffconveyorguiderailsandsetaside.

Removeall packingmaterials(nylontape, foamblock

andblackrubberpackagingspacers)fromconveyor

andconveyor guides. Seefigure1.

5. Attach conveyor to the toaster by sliding the four pins

(conveyorslides)ontheconveyorhousingintothe

fourconveyorguides. Lowertheconveyorhousing

until it is securely in place. See figure 2.

6. Connect line cord and plug unit into a 230 volt

groundedreceptacle.

OPERATION

1. Place the release sheet over the top of the platen

housing,makingsuretohavethreeinchesofover-

hang. See figure 3.

2. Slide the release sheet holding bracket onto the top of

the platen housing to securely hold the release sheet

in place. Match the FRONT of the labeled bracket with

thefrontof the platen. Seefigure3.

3. Hook back end of crumb tray onto the bar located

belowtheconveyorassembly.

4. Attach conveyor to the toaster. See figure 2.

5. Turn the heater switch to the “On” position. The

orange indicator light will illuminate. Allow 30 minutes

forplatentoreachoperatingtemperature.Seefigure4.

6. Turn the motor switch to the “On” position. The

orange indicator light will illuminate. See figure 4.

Conveyorchainwillbegintorotate.

IMPORTANT: Toconserveenergy when toaster is not in

use, turn the motor switch “Off”.

7. Place a sample run of the product being toasted into

the top of the conveyor housing. The side to be

toastedshould face the

platen.Seefigure5.

8. Thetoastedproduct

willbedispensed

automaticallyfromthe

bottomoftheconveyor

assembly. The

toasting cycle is

30-35secondson

model197and15-18

secondsonmodel297.

figure 3

Release

Sheet

Holding

Bracket

3-inch

Overhang

figure 5

Heel Crown

figure 2

Conveyor

Guides

Conveyor

Guides

Heater

Switch

Motor

Switch

figure 4

Conveyor

Guides

Crumb

Tray

figure 1

CLEANING

CAUTION: This is not jet-water approved, and

should not be cleaned with a water hose or

jet spray.

CAUTION: Do not immerse in water.

1. Turnoffboththeheater andmotorswitchesand

unplugthetoaster.

2. Allowplaten tocoolfor 60 minutes before cleaning.

3. Removetheconveyorassembly.

4. Wipe the conveyor with a damp cloth. For the chain

use a soft bristle brush.

5. Remove the release sheet and lay it on a flat surface.

Thoroughly clean both sides with a damp cloth

making sure all carbon build up is removed. Allow to

airdry.

IMPORTANT: Rotatetwo sheets daily for longer life.

Sheets last 4-6 months based on care and volume of

producttoasted.

6. Use a damp cloth to remove any carbon build up on

theplatensurface.

IMPORTANT: Do not use sharp objects, scotch brite

pads,scouring pads, or abrasive cleaners on theplaten,

or teflon release sheets as it will cause irreparable

damage.

ADJUSTMENTS

BunCompression:

Thetoasterplatencanbeadjustedtoprovide the neces-

sarycompressionneededonvariousproducts.

lTurn the two platen adjustment knobs clockwise to

compensateforuseon thickerbreadproducts.Turn

the two platen adjustment knobs counter clockwise

forthinnerproducts. Seefigure 6.

Platen Temperature:

Thetemperatureof the platen can be adjustedtocompen-

satefordarkerorlighter toastingrequirements.

lTurnthethermostatadjustmentknobclockwisefor

darkertoasting. Turn the thermostat adjustment knob

counter clockwise for lighter toasting. See figure 6.

IMPORTANT: Allow 15 minutes for toaster to stabilize

afteradjustingthethermostat.

FactoryThermostatSettings:

The 197 Series Toaster thermostat is set at # 7.

The 297 Series Toaster thermostat is set at # 9.

Conveyor and Motor Gears:

Thetop of theconveyorhousing must beevenwith the

tops of the end housings. There must be a 1/64” clear-

ancebetweentheconveyorandmotorgearwhenaligned

properly.

lToraisetheconveyorhousing,turnadjustment

screws clockwise using a 3/32 Allen wrench. The

adjustment screws are located on the bottom of both

sidesoftheconveyorguide.Tolowerconveyor

housing, turn adjustment screws counter clockwise.

See figures 7 and 8.

figure 6 Platen

Adjustment

Knobs

Thermostat

Knob

figure 9

End

Housing

Top of the

#10-32 Set Screw

Both Sides

3/32 Hex

Head Key

1/64”

Clearance Gears

Properly

Mesh

figure 7

PREVENTIVE MAINTENANCE

(MOTOR)

To extend the life of your replacement motor,have

an authorized factoryservice technician add 2-3

drops of 3 in 1 oil on a monthly basis.

Note: See the drawing for oil wick hole location.

Oil

Hole

FRONT VIEW PARTS LIST

ITEM PART NUMBER DESCRIPTION

178-184S Power and Motor Lighted

Rocker Switch

2197-185S Platen Adjustment Knob

(Pkg of 2)

370-012 Thermostat Knob

4 197-232 Foot

5197-124 Conveyor Guide

TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

Unit will not heat up. No power to unit. Ensure power cord is connected to

Power rocker switch proper Receptacle and the power inlet.

light off. Inoperable power cord. Replace power cord.

Loose connection on power switch. Tighten power switch connections.

Inoperable power switch. Replace power switch.

Unit will not heat up. Inoperable thermostat. Replace thermostat.

Power rocker switch light on. Inoperable platen. Replace platen.

Unit heats up, but the Loose motor switch connection. Tighten motor switch connection.

conveyor does not run. Inoperable motor. Replace motor.

Stripped drive gear. Replace drive gear.

Loose chain sprockets Adjust and tighten sprockets.

Gears not meshing. Adjust conveyor set screws (See

Conveyor Adjustments on page 3).

Inoperable motor switch. Replace switch.

Unit under and over Inoperable thermostat. Replace thermostat.

heats (does not respond to

thermostat adjustments).

Buns under or over done. Check platen adjustment. Adjust platen for proper compression

(See Platen Adjustments on page 3).

Check platen temperature. Adjust thermostat for proper temperature.

(See Thermostat Adjustment on page 3).

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 197-461 Right Side Shaft Carrier Assy.

2 197-463 Left Side Shaft Carrier Assy.

3 197-459 Right Side Shaft

Carrier Adjustment Assy.

4197-457 Left Side Shaft

Carrier Adjustment Assy.

581-015 Compression Spring

6 197-467 Conveyor Slide

7197-280 Shaft Assy.

8197-465 Driven Shaft

9197-302 Sprocket Kit (Pkg of 2)

10 89-684 Complete Chain Assy.

11 89-590 Single Conveyor Chain Link

12 197-7S Black Handle With Screw

13 197-455S Complete Conveyor Assy.

CONVEYOR ASSEMBLY

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1197-436S Gear Kit

2 197-279 Pin

376-225 Slotted Pan Head Screw

4197-131 Guard

5197-33 Crumb Tray

673-007 Hex Nut

197-16 Conveyor Stop

76-165 Set Screw

7 76-640 Screw

8197-96 Left Side Bun Fence

973-008 Self Locking Hex Nut

73-030 Hex Nut

79-016 Flat Washer

76-033 Slotted Flat Head Screw

10 76-640 Screw

11 197-13 Lead Pan Weldement

12 197-97 Right Bun Fence

13 196-231 Platen

14 197-95 Tray Support

15 197-438CES Line Cord (CE Version)

197-438GBS Line Cord (GB Version)

REAR VIEW

10 11

12 9

14 15

WIRING DIAGRAM

INTERNAL COMPONENTS

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 76-300 Slotted Pan Head Screw

2 87-028S Motor

373-031 Hex Nut

4 79-033 Washer

576-051 Slotted Binder Head Screw

6 79-055 Flat Washer

776-040 Slotted Binder Head Screw

79-017 Split Lock Washer

73-030 Hex Nut

8 76-150 Slotted Pan Head Screw

79-094 Flat Washer

9 79-016 Flat Washer

76-095 Slotted Binder Head Screw

10 197-90 L. H. Side Plate Weldement

W/ Adjustment Screw

197-89 R.H. Slide Plate Bracket

W/Adjustment Screw

11 197-87 Baffle

12 197-371 Housing

13 197-140 Thermostat With Knob

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