Pro-Lift G2000 Bedienungsanleitung

- 1 -

OWNER'S MANUAL

WORKING LOAD LIMIT 2000KG

GARAGE JACK

Model No: G2000

THIS NEW JACK CONFORMS TO MANDATORY

ASNZS 2615:2004 STANDARD

Safe Instructions

Operation

Specifications

Maintenance

CAUTION:

Carefully Read Instructions and Procedures for Safe Operations

Imported by

SHINN FU AUSTRALIA PTY. LTD.

15 Viewtech Place, Rowville 3178 VIC Australia

WARNING: THE JACK MUST BE USED ONLY ON HARD

LEVEL SURFACES AND BE FREE TO ROLL DURING

LIFTING AND LOWERING. DO NOT GET UNDER A

VEHICLE THAT IS SUPPORTED BY A TROLLEY JACK -

USE SUPPORT STANDS.

CAUTION BEFORE USING

Due to shipment and/or handling air can be trapped in the hydraulic system, which can interfere

with the jacks lifting. To release air from the hydraulic system:

• Open release valve by turning the jack handle counterclockwise.

• Remove the oil filler plug from the cylinder.

• Rapidly pump jack handle through several full strokes.

• Replace the oil filler plug into the cylinder.

WARNING:

• USE ONLY ON HARD LEVEL SURFACES

• DO NOT GET UNDER A VEHICLE THAT IS ONLY

SUPPORT BY A TROLLY JACK

• USE SUPPORT STANDS

- 2 -

SAFE INSTRUCTIONS

INSTRUCTIONS

RECOMMENDATION FOR SAFE USAGE OF THE JACK

1. The hydraulic trolley jack should be used on a hard level surface and be free to roll during

lifting and lowering.

2. The unlifted wheels of the vehicle should be chocked.

3. The load should be centrally located on the head cap.

4. No person should remain in a vehicle that is being lifted.

5. The hydraulic trolley jack should be used for lifting and lowering only; the raised vehicle

should be supported on vehicle support stands.

6. No person should get bodily under a vehicle that is supported by a hydraulic trolley jack.

7. The vehicle manufacturer owner's manual should be consulted prior to the lifting of the

vehicle.

8. Make sure that lift point is stable and properly centered on jack saddle.

9. Vehicle should be clear of all passengers. Transmission should be in gear (or park for

automation transmission) and the emergency brake should be engaged.

10. Familiarize yourself thoroughly with this owner manual before operation to prevent damage

to jack and property, or personal injury.

This hydraulic trolley jack is designed to be used with a 100mm diameter head cap, and a handle

length of 1070mm length.

1. Before Each Use

Visual inspection should be made before each use of the garage service jack for abnormal

conditions such as cracked welds, leaks and damaged, loose, or missing parts.

2. After Each Use

Garage jack should be inspected immediately if the lift is believed to have been subjected to

an abnormal load or shock. It is recommended that inspection be made by manufacturer’s or

supplier’s authorized repair facility.

3. Annual Inspection

Annual inspection of the garage jack is recommended and shall be made by the

manufacturer’s or supplier’s nominated repair facility to ensure that your garage jack is in

optimum condition.

Front Castor

Rear Castor

Handle Fork

Release Valve

Gear

Handle Assembly

Hydraulic Power

Unit

Saddle

TO RAISE:

Place vehicle in park, apply brake and chock wheels with

suitable devices.

1. Position the jack under the load and close release

valve by turning clockwise firmly.

2. Operate manually by pumping with handle until

saddle ALMOST contacts with vehicle. Check to

see that the saddle is centered and will contact the

load lifting point firmly.

3. Continue to pump jack handle until load is raised to

desired height and immediately transfer load to

appropriately rated jack stands.

TO LOWER:

1. Raise load sufficiently to remove support devices,

then slowly turn handle counterclockwise until load

begins to lower. Carefully control the rate of

descent and avoid shock load created by opening

and closing valve quickly. This may result in

overloading hydraulic circuit causing damage to jack

and personal injury.

2. Remove jack from under load and if necessary,

Model No. : G2000

Working Load Limit: 2,000kg

Height Lowered: 135mm

Height Raised: 495mm

Jack Dimension: 645mm x 345mm x 205mm

Handle Length: 1,240mm

Volume of Oil: 150cc

Net Weight: 31.5kg

push saddle down fully to reduce piston and ram

exposure to contamination.

135

495

645

205

345

- 3 -

OPEARTION

Know Your Jack

SPECIFICATION

OIL FILLER PLUG

RESERVOIR

OIL LEVEL:It is recommended

that the oil level is kept at

approximately 12mm below the

filler hole level of power unit.

RAM

PUMP PLUNGER

Important : When adding or replacing oil,

ALWAYS use good grade Hydraulic Jack oil. DO

NOT use Hydraulic Brake Fluid, Alcohol, Glycerin,

Detergent, Motor Oil or dirty oil. Use of an

improper fluid can cause serious internal damage

to your jack.

ADDING OIL

• Position the jack on level ground and fully

lower the saddle. Remove oil filler plug.

• Turn jack over and drain old oil out through

the oil filler plug hole.

• Refill with new oil through the oil filler plug

hole. Not allow dirt or other foreign

materials to enter the hydraulic system

when filling.

• After refilling, remove any air from hydraulic

system by opening the release valve and

rapidly pumping the jack handle several

times.

• Put the oil filler plug back and the jack is

ready for use.

• Add lubricating oil to all moving part as

needed.

• Check ram and pump plunger every few

months for any signs of rust or corrosion.

Clean as needed by wiping with oily cloth.

• When not in use, ALWAYS store jack with

saddle and pump plunger lowered all the

way down.

POSSIBLE PROBLEMS POSSIBLE CAUSES

Jack will not lift

load

Jack will lift

load, but will not

hold

Jack will not

lower

completely

Poor jack

lifting. Pump

feels spongy

Jack will not

lift to full

height

Handle raises

by itself when

jack is under

load

AND SOLUTIONS

(Refer to Operation and

Maintenance procedures

for detail information)

Release valve not tightly

closed. To close or

tighten, turn release valve

clockwise.

X X X X Air is in hydraulic system.

Release air from system.

X X X X Oil level is low in jack.

Add oil as required.

1. Oil reservoir is over

filled. Drain out some

oil.

2. Lubrication of moving

parts is necessary.

X X X

Power unit is

malfunctioning. Replace

the power unit.

- 4 -

Know Your Jack

MAINTENANCE

MAINTAINING OIL LEVEL

LUBRICATION

PREVENTING RUST

PRODUCT NO.:

G2000

EXPLODED DRAWING

FACTORY NO.:

G2000

- 5 -

2,000 KG GARAGE JACK

MANUAL

4344

52 51

SPARE PARTS LIST

PRODUCT NO.:

G2000

FACTORY NO.:

G2000

1G489-30020-0001

G489-30024-0000

G489-30023-0000

G489-30006-0000

G489-30022-0000

G489-30025-0000

G489-30004-0003

G489-30003-0000

F348-30007-0000

G489-30001-0000

G489-30005-0000

F348-30002-0000

F361-30030-0000

G489-30014-0000

1623-06350-243

1623-09530-243

BASE

2 O-RING

RESERVOIR

BACK-UP WASHER

O-RING

CYLINDER

BACK-UP WASHER

BUCHING COVER

U-CUP-RAM

TOP NUT

BALL

O-RING

WASHER

OIL FILLER

- 6 -

ITEM QTY DESCRIPTIONPARTCODE ITEM QTY

DESCRIPTIONPARTCODE

G489-30012-0000

G489-30013-0000

G489-30011-0000

G489-30010-0000

G489-30009-0000

G489-30008-0000

G489-30029-0000

1413-00006-243

1103-06012-204

G489-31000-0380

G489-30021-0000

G489-30027-0000

G589-30015-0421

GASKET

COVERING

LOCK WASHER

SCREW

PUMP PISTON

BACK-UP WASHER

GUARD SCREW

OIL SEAL

SCREW SAFETY VALVE

SAFE SPRING

29 O-RING

30 SCREW

RAM PLUNGER

G489-40004-0411

G489-40003-1000

RELEASE VALVE CONNECTING BAR

RELEASE VALVE GEAR

BALL

NUT34 11317-00010-031

35 11401-00008-031 WASHER

1529-20010-031

1413-00010-204

1103-10016-031

G489-20008-0410

G489-40001-0410

G589-40001-1000

G489-10002-0421

G489-12000-1000

G95L-12000-0000

RETAINER

SCREW

RETURNING SPRING

LOCK WASHER

HANDLE FORK

RETURN SPRING

LIFT ARM ASSY

SADDLE

G489-10001-1000

G489-20004-0410

G489-22000-1000

G489-21000-1000

1303-00008-031

1413-00008-204

G489-20007-0410

G489-20005-0410

1413-00020-204

G493-20001-0410

1413-00012-204

G489-20006-0410

1317-00012-031

STUD RADIUS LINK

RIGHT SIDE PLATE

LEFT SIDE PLATE

LOCK WASHER

NUT

LEFT HANDLE BOLT

LOCK WASHER

G489-23000-0000

G489-24000-0000

1413-00010-204

1302-00010-031

G070-20002-0410

G489-20001-1000

BEARING ASSY.

REAR CASTER ASSY

LOCK WASHER

NUT

FRONT AXLE

FRONT WHEEL

SCREW

RIGHT HANDLE BOLT

NUT

RADIUS LINK

LOCK WASHER

FRAME TIE ROD

SPARE PARTS LIST

PRODUCT NO.:

G2000

FACTORY NO.:

G2000

HANDLE ASSY.

- 7 -

ITEM QTY DESCRIPTIONPARTCODE

1401-00018-031

1438-00015-204

WASHER

SNAP RING-E

SCREW

O-RING

HANDLE II

RELEASE VALVE ASSY

RETAINER

FILTER

FRAME TIE ROD

69 G489-41000-1002

G489-40002-1001

1103-06034-031

G489-30015-0000

G489-32000-0000

1529-40035-031

F361-30007-0000

G489-20003-0410

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