ProGear RD-120 Bedienungsanleitung

RD-120 ROAD BIKE
OWNER’S MANUAL
ONLY TO BE ASSEMBLED BY A SKILLED BICYCLE MECHANIC.
Read all instructions carefully before using this product. Retain this owner’s manual for future reference.

TABLE OF CONTENTS
I. IMPORTANT SAFETY INSTRUCTIONS
II. OWNER’S INFORMATION AND RESPONSIBILITY
You should read this manual
Owner’s information and responsibility
What kind of bicycle is it?
Section 1: Safety Precautions
1.1 Fitting your bicycle for a safe ride
1.2 Safety check before riding your bicycle
1.3 Safety equipment and sensible riding
Section 2: Service and Basic Maintenance
2.1 Maintaining your bicycle
2.2 Monthly service chart
Section 3: Helpful hints, Special Instructions and Warranty
3.1 About your bicycle retailer
3.2 Special instructions for care of carbon fibre bicycles
3.3 Tools and bicycle assembly
3.4 Lock your bicycle
3.5 Keep a record of your bicycle
Troubleshooting chart
Bicycle record chart
III. BICYCLE ASSEMBLY INSTRUCTIONS
IV. WARRANTY
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3
IMPORTANT SAFETY INSTRUCTIONS
I. IMPORTANT SAFETY INSTRUCTIONS
Failure to obey all of the warnings and instructions contained in this manual may result in serious injury, or permanent damage to your bike.
Always wear a properly fitted and fastened helmet when riding. This is
required by law in most states and is an important safely precaution.
Failure to wear an approved safely helmet can result in severe injury or
death.
Check your helmet for proper fit and damage before each ride.
Always obey all traffic laws.
The purchaser, owner, and/or riders of this cargo bike are directly
responsible for knowing and obeying all local, state and federal laws
regarding the riding and use of this cargo bike.
Always ride cautiously, maintaining complete control and a reasonable
speed (<20km/h).
The rider should hold the handlebars and stop before getting on or off.
Sitting securely when riding.
Slow down the speed to 10km/h or less before turning the corner, in order
to avoid rolling over.
This bike is not suitable for stunt riding, jumping, competition, or racing.
Always check that brakes are functioning properly before each ride.
Only one rider at a time.
Do not ride at night or in conditions when visibility is impaired, unless you
install head lights and tail lights that make you visible to all pedestrians
and vehicles.
Wet weather significantly detracts from brake performance. Always allow
a longer distance for safely stopping in the rain, or on a wet or icy road
surface.
This product should not be used by minors without adult supervision.
Do not modify the bike
Do not tow or pull with the cargo bike. Do not allow the bike to be towed
or pulled.
Keep fingers away from moving parts and chain.
Always park in right place.
Avoid high speed sharp turns, as your bike may tip over.
Always apply even pressure to both brakes when stopping.
Some localities require that the owner or rider equip their bike with a horn,
bell, or other sound making device to use for warning others of
your approach.
Check handlebar and seat adjustments before riding.
Check your tires for cuts, exposed casing, casing cords, and proper
inflation before each ride.
Ensure you wear safe footwear and keep loose articles of clothing clear
of moving parts on your E-Bike while riding.

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OWNER’S INFORMATION AND RESPONSIBILITY
YOU SHOULD READ THIS MANUAL
To reduce the risk of serious personal injury, you should read the instructions in this manual carefully.
If your bicycle has been supplied in a form not ready for use you must obtain “assembly instructions” from your supplier.
Know how to operate all standard and accessory equipment on the bicycle.
Ensure that anyone who uses the bicycle has been fully instructed in the operation of bicycle functions.
Your bicycle conforms to relevant Australian Standards. Other local regulations may apply. Check with your bicycle retailer.
Many bicycle product manufacturers and suppliers provide additional information on Web sites.
The Bicycle Industry in Australia Web site includes many useful links and other information at: www.bikeoz.com.au
The Cycling Promotion Fund offers helpful hints and links at: www.rideabike.com.au
Your bicycle is legally a vehicle. It can be ridden on roads mixing with other traffic.
You need to know about certain legal and common sense requirements for the
enjoyable, safe and trouble free use of your bicycle.
There are warnings throughout this manual. Follow all warning instructions.
Don’t risk injury, mechanical failure or damage.
II. OWNER’S INFORMATION AND RESPONSIBILITY

5
OWNER’S INFORMATION AND RESPONSIBILITY
WARNING: Not all Mountain type bicycles are intended for off road or competition use.
Check specifications and technical advice from your bicycle retailer before use.
WARNING: General purpose Freestyle and BMX bicycles are not designed for
stunting, racing or competition use.
WHAT KIND OF BICYCLE IS IT?
Bicycles can be broadly categorised into four types:
Bicycles for younger riders use are generally scaled down versions of adult bicycles including the step through design. Other bicycles include tandems,
recumbents and folding bicycles. Which type is your new bicycle?
ROAD OR TOURING
Typically has narrow tyres and drop handlebar.
Variations include bicycles suited for touring, commuting, sports, and recreational riding.
MOUNTAIN OR OFF ROAD
The Mountain Bicycle is designed to give the rider maximum control and durability on a wide variety of harsh terrain. Everything about the Mountain Bicycle
is more rugged. Its frame geometry provides maximum ground clearance and allows you to quickly and easily shift your weight to change the balance of the
bicycle as terrain conditions demand.
CROSS, HYBRID, CITY OR COMFORT
Usually something of a mixture of characteristics of the Road and Mountain types but may include
evolving frame shapes and components. Suited for general purpose riding.
BMX
BMX, are general purpose bicycles for younger riders.
The BMX type Bicycle is a versatile machine usually of 20” (510mm) or less sized wheels with wide
section tyres, ideal for general purpose use by younger riders.
Road or Touring
Mountain or Off Road
Cross, Hybrid, City or Comfort n BMX
Freestyle

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OWNER’S INFORMATION AND RESPONSIBILITY
FREESTYLE
Modelled on a trick riding style machine, featuring 360 degree revolving handlebar/fork assembly, axle pegs and wide profile tyres. Using a freestyle type
bicycle for trick or competition riding may void warranty.
POWER ASSISTED BICYCLES
Have characteristics and equipment which may require special instruction, adjustment, care and maintenance. Read carefully all instruction manuals. Ask
your bicycle retailer for advice on maintenance, adjustments and repair.
Unauthorised work may limit or void the warranty.
FOLDING BICYCLES
Designed for easy storage. May require special instruction before use. Ensure that all locking devices are correctly secured before riding a Folding bicycle.
TYPICAL PARTS OF A BICYCLE
NOTE: Not all components nor all bicycle types are shown.
WHAT IS IT CALLED?
Although bicycle components vary in design, weight and method of use, basically all bicycles are the same.
A bicycle is made up of a frame, wheels, drive train, brakes, stem, handle bars and saddle. Frames must show a makers ID label.
Familiarise yourself with the bicycle’s terminology; it will make basic maintenance instructions much easier to follow.
Grip Shift
Gear Levers
Brake Levers
Head Stem
Handle Bars
Seat
Seat Post
Reflector
Linear, Cantilever or
Caliper Brake
Seat Stay
Cluster
(Freewheel)
Chain Stay
Chain
Brake Levers
Tyre Valve
Forks
Hub
Rim
Tyre
Reflector
Crank Pedal
Chain
Rings
Top Tube

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OWNER’S INFORMATION AND RESPONSIBILITY
WARNING: Handlebar handgrips or tube-end plugs should be replaced if damaged.
Unprotected tube-ends can cause injury. Bicycles used by children should especially
be checked to ensure bar end handgrips are in good condition.
FOR ALL TYPES
Where a suspension unit, disk and/or hydraulic brake units, multi-gear hub, electric gear changing system, etc, are fitted, consult manufacturers specification
and warranty documents. For correct selection and repair advice, ask your bicycle retailer. Unauthorised work may limit or void a product warranty.
MAKE SURE THE BICYCLE FITS
A bicycle that is too big or too small for the rider is hard to control and can be uncomfortable. If your
bicycle does not fit properly, you may lose control and fall.
1. SAFETY PRECAUTIONS
1.1 FITTING YOUR BICYCLE FOR A SAFE RIDE
To ride safely and comfortably a bicycle and its equipment must be matched properly to the size and
skills of the rider.
Not less than
1inch / 25mm spaces

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OWNER’S INFORMATION AND RESPONSIBILITY
HANDLEBAR HEIGHT AND ANGLE
After you have set the saddle height and tilt, adjust the handlebar for a safe and comfortable ride.
Ask your bicycle retailer for advice.
WARNING: Under no circumstances should the head stem be retightened with its ‘Minimum Insertion’ or
‘Maximum Extension’ mark visible. ‘Threadless’ headset. DO NOT over tighten the two securing bolts. If
unsure, consult your bicycel retailers.
SADDLE HEIGHT
To ride comfortably and pedal efficiently, it’s very important to have the saddle at the correct height.
Your leg length determines the correct saddle height. The saddle is at the correct height for you when,
while seated on the saddle, your knee is slightly bent when the crank is at the maximum down stroke
(pedal is closest to the ground).
To adjust the saddle height, loosen the seat binder bolt (A) or the quick release (B) and move the
seat post up or down as required. Make sure that the saddle is parallel to the top tube of the bicycle.
Retighten the seat post tight enough so that you cannot twist the saddle out of alignment.
A loose seat post will allow the saddle to turn or slip and may cause you to lose control and fall.
Therefore:
1. Ask your bicycle retailer to help you make sure you know how to correctly clamp your seat post.
2. Beforeyou ride the bicycle, first check that the seat post is securely clamped.
Under no circumstances should the seat post project from the frame beyond its ‘Minimum Insertion’ or
‘Maximum Extension’ mark.
WARNING: do not replace the seat post with a post which is: A) not of the same diameter or B) longer than
the original. Either will void the warranty and could lead to seat post failure, loss of rider control and injury.
A
Close
Close
Open
Open
Standard Binder
Hex Nut
Maximum
Height Mark
Mark should
never be visible
Allen Bolt
QR Type Binder
B

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OWNER’S INFORMATION AND RESPONSIBILITY
HAND BRAKE LEVER ‘REACH’
Many bicycles have brake levers which can be adjusted for ‘reach’. If you have small hands and find it
difficult to squeeze the brake levers, your bicycle retailer can either adjust the reach or fit shorter reach
brake levers.
CONTROLS POSITION ADJUSTMENT
The brake and shifting controls on your bicycle are positioned where they work best for most riders. The
angle of the controls and the position on the handlebars can be changed. Ask your bicycle retailer to
make the adjustments for you.
WARNING: Front wheel brake lever must be mounted on the right hand side; rear brake lever on the left hand side.
Rear Brake Lever Front Brake Lever
If the front brake cable is attached to the handlebar stem moving the stem up or down will require a
reasjustment of the brake. If in doubt, ask your bicycle retailer to make the adjustment.
1.2 SAFETY CHECK BEFORE RIDING YOUR BICYCLE
Check and tighten any loose nuts, bolts and straps. If you’re not sure, ask your bicycle retailer to
check.
Tyres correctly inflated? Check by pushing down with your thumb on the top of the tyre. The tyre
should depress slightly. Compare to how it feels when you know the tyres are correctly inflated.
Replace damaged tyres before they puncture.
Wheels true? Spin each wheel and check for brake clearance and side-to-side wobble. If a wheel
wobbles or hits the brake pads, take the bicycle to your bicycle retailer.
Brakes: Check that the brakes operate effectively.
Gears: Ensure gears are adjusted correctly and shifting smooth. Failure to check the bike properly
before riding may cause damage to the bike and void any warranty.

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OWNER’S INFORMATION AND RESPONSIBILITY
WARNING: Do not remove protective safety equipment fitted to your bicycle, including handlebar
end covers or plugs; reflectors fitted to frame, wheels and pedals; reflector mount brackets (where
cantilever brakes are fitted); front chain ring guard; rear wheel spoke protector (right hand side);
chain guard where fitted; warning stickers affixed to frame.
NOTE: A replacement fork must be the same length and maintain the same rake and
trail characteristics as the original. Ask your bicycle retailer for advice.
QUICK RELEASES
HANDLEBAR AND SADDLE
CHECK LIGHTS AND REFLECTORS
Are the front wheel, rear wheel and seat post quick releases properly adjusted and in the locked
position? Check all quick release mechanisms are correctly and securely closed.
Any broken or worn parts should be replaced before the bicycle is used.
Are the handlebar and saddle system: horizontal? tight enough so they won’t twist? handlebars
secure, good condition? handle bar ends plugged?
Is a bell fitted and working?
Working
Correctly aligned
Certain activities may damage your bicycle and result in serious personal injury. Take these precautions:
avoid jumping kerbs
avoid potholes and gratings
avoid stunt riding and jumping
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