PROLiNK MASTER II Series Bedienungsanleitung

User Guide

Master II Series (1P/1P)

Rack/Tower Type

PRO801-HRL, PRO802-HRL,

PRO803-HRL

1-3KVA

Version 1.00

(English )

Table of Contents

1. IMPORTANT SAFETY WARNING ................................................................................................ 1

1-1. Transportation......................................................................................................... 1

1-2. Preparation.............................................................................................................. 1

1-3. Installation ............................................................................................................... 1

1-4. Operation................................................................................................................. 1

1-5. Maintenance, service and faults ........................................................................... 1

2. INSTALLATION AND SETUP ...................................................................................................... 3

2-1. Package Contents .................................................................................................. 3

2-2. Rear panel view of UPS ......................................................................................... 3

2-3. Rear panel view of battery pack........................................................................... 4

2-4. Operating principle................................................................................................ 4

2-5. Install the UPS......................................................................................................... 5

2-6. Connecting to Battery Pack .................................................................................. 5

2-7. Battery Capacity Extension ....................................................................................7

2-8. Setup the UPS......................................................................................................... 8

2-9. Battery Replacement ............................................................................................ 10

3. OPERATIONS............................................................................................................................10

3-1. Button operation ..................................................................................................... 10

3-2. LCD Panel................................................................................................................. 11

3-3. Audible Alarm ........................................................................................................ 14

3-4. LCD display wordings index .................................................................................. 14

3-5. UPS Setting ............................................................................................................. 15

3-6. Operating Mode Description ................................................................................ 18

3-7. Faults Reference Code ........................................................................................... 19

3-8. Warning indicator.................................................................................................. 20

4. TROUBLESHOOTING............................................................................................................... 21

5. STORAGE AND MAINTENANCE ............................................................................................. 22

6. SPECIFICATIONS..................................................................................................................... 23

1. IMPORTANT SAFETY WARNING

Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and

read carefully the following instructions before installing the unit. Do not operate this unit before reading through

all safety information and operating instructions carefully.

1-1. Transportation

• Please transport the UPS system only in the original package to protect against shock and impact.

1-2. Preparation

• Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS

system must be absolutely dry before being installed. Please allow at least two hours for the UPS system

to acclimate the environment.

• Do not install the UPS system near water or in moist environments.

• Do not install the UPS system where it would be exposed to direct sunlight or near heater.

• Do not block ventilation holes in the UPS housing.

1-3. Installation

• Do not connect appliances or devices which would overload the UPS system (e.g. laser printers) to the UPS

output sockets.

• Place cables in such a way that no one can step on or trip over them.

• Do not connect domestic appliances such as hair dryers to UPS output sockets.

• The UPS can be operated by any individuals with no previous experience.

• Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close to

the UPS system.

• Please use only VDE-tested, CE-marked mains cable to connect the UPS system to the building wiring

outlet.

• Please use only VDE-tested, CE-marked power cables to connect the loads to the UPS system.

• When installing the equipment, it should ensure that the sum of the leakage current of the UPS and the

connected devices does not exceed 3.5mA.

• Temperature Rating - Units are considered acceptable for use in a maximum ambient of 40°C (104°F).

• For Pluggable Equipment - The socket-outlet shall be installed near the equipment and shall be easily

accessible.

•

CAUTION:

The unit is heavy. Lifting the unit requires a minimum of two people.

1-4. Operation

• Do not disconnect the mains cable on the UPS system or the building wiring outlet (shockproof socket

outlet) during operations since this would cancel the protective earthing of the UPS system and of all

connected loads.

• The UPS system features its own, internal current source (batteries). The UPS output sockets or output

terminals block may be electrically live even if the UPS system is not connected to the building wiring

outlet.

• In order to fully disconnect the UPS system, first press the OFF/Enter button to disconnect the mains.

• Prevent no fluids or other foreign objects from inside of the UPS system.

1-5. Maintenance, service and faults

• The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified

maintenance personnel.

•

Caution

- risk of electric shock. Even after the unit is disconnected from the mains (building wiring outlet),

components inside the UPS system are still connected to the battery and electrically live and dangerous.

• Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no

current is present and no hazardous voltage exists in the terminals of high capability capacitor such as

BUS-capacitors.

• To avoid electrical shock, turn off the unit and unplug it form the AC power source before servicing the

battery

• Only persons are adequately familiar with batteries and with the required precautionary measures may

replace batteries and supervise operations. Unauthorized persons must be kept well away from the

batteries.

•

Caution

- Risk of electric shock. The battery circuit is not isolated from the input voltage. Hazardous

voltages may occur between the battery terminals and the ground. Before touching, please verify that no

voltage is present!

•

Caution

- Do not dispose of batteries in a fire. The batteries may explode.

•

Caution

- Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may

be toxic.

• Batteries may cause electric shock and have a high short-circuit current. Please take the precautionary

measures specified below and any other measures necessary when working with batteries:

a) Remove watches, rings, or other metal objects.

b) Use tools with insulated handles.

c) Wear rubber gloves and boots.

d) Do not lay tools or metal parts on top of batteries.

e) Disconnect charging source and load prior to installing or maintaining the battery.

f) Remove battery grounds during installation and maintenance to reduce likelihood of shock. Remove

the connection from ground if any part of the battery is determined to be grounded.

• When changing batteries, please select the following same voltage battery pack.

• Please replace the fuse only with the same type and amperage in order to avoid fire hazards.

• Do not dismantle the UPS system.

•

WARNING:

This is a category C2 UPS product. In a residential environment, this product may cause radio

interference, in which case the user many be required to take additional measures.

Model

Capacity

LIO 4805

48 VDC, 50Ah

LIO 4810

48 VDC, 100Ah

2. INSTALLATION AND SETUP

2-1. Package Contents

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please

keep the original package in a safe place for future use. You should have received the following items inside of

package:

• UPS unit

• User manual

• Software CD

• Signal cable (RJ11)

• BMS communication cable (RJ45)

2-2. Rear panel view of UPS

PRO801-HRL

PRO802-HRL

PRO803-HRL

1. AC input

2. Input breaker

3. AC output receptacles

4. Intelligent slot

5. RS-232 port

6. EPO port

7. BMS communication port

8. USB port

9. External battery connector

10. Grounding screw

2-3. Rear panel view of battery pack

LIO 4805

LIO 4810

1. Breaker

2. Battery connectors

3. Grounding screw

4. Battery pack status LED

5. BMS COM port (to UPS)

6. Extension ports (to next battery pack)

7. ID switch

8. Battery level LED

2-4. Operating principle

output

The UPS is composed of mains input, EMI/RFI filters, rectifier/PFC, inverter, battery charger, DC-to-DC

converter, battery, dynamic bypass and UPS output.

Dynamic

EMI/RFI

DC-DC

2-5. Install the UPS

This UPS can be either displayed on the desk or mounted in the 19” rack chassis. Please choose proper installation

to position this UPS.

Rack-mount Installation

Step 1 Step 2

Tower Installation

Step 1

Step 2

Step 3

2-6. Connecting to Battery Pack

Step 1: Connect ⒶUPS to Ⓑbattery pack (LIO 4805 or LIO 4810) with a battery cable.

NOTE: Be sure grounding is connected firmly.

Step 2: Insert the communication cable (RJ45 cable supplied in the UPS package) into the BMS

communication port on the battery pack. The other end connects to BMS communication port of the

UPS. Besides, set the ID switch position at “0”.

Step 3:

Insert the “signal” cable to one of extension ports (RJ11).

• The “signal” cable is supplied with battery pack.

• Insert the “signal” cable to any one of extension ports, P1 or P2.

NOTE:

If the UPS is only connected to one battery pack, it’s not necessary to insert the “Signal” cable into extension

port (RJ11).

Step 4:

Pull up the breaker.

Step 5:

Turn on the external battery pack by pressing the MANUAL ON/OFF button for 5 sec and release.

After 20 sec, the battery pack is ready for output and LED on panel is lighting.

2-7. Battery Capacity Extension

To extend the backup time, connect more battery packs for capacity extension.

UPS

#1 Battery Pack

(Master)

#2 Battery Pack

(Slave)

#3 Battery Pack

(Slave)

If more than one battery pack connected to the UPS,

Step 1:

Connect the UPS to the #1 battery pack with one battery cable.

Step 2:

Insert the COM cable (RJ45 supplied in the UPS package) into the COM port on the #1 battery pack.

The other end connects to BMS communication port on the UPS. At the same time, set the ID switch

position at “0”. The #1 battery pack is also called “master” communicated to the UPS directly. The

remaining battery packs are called “slave”.

Step 3:

Set up the ID code for battery pack by rotating the PIN number on the ID switch. From number 0 to 9,

the number can be random, no particular order.Rotate the PIN number on the ID switch to setup the

unique ID code for each battery pack. It's required to assign a unique ID to each battery pack for

parallel operation. From number 1 to 9, the number can be random except for master battery pack.

The master battery pack must be set as ID 0.

Step 4:

Use another battery cable and plug one end into battery connector on the #1 battery pack. Plug the

other end of battery cable into the battery connector on the #2 battery pack. Connect grounding

firmly.

Step 5:

Insert supplied RJ11 cable to connect the extension port of the #1 battery pack. The other end

connects to the extension port of the #2 battery pack.

Step 6:

Use another battery cable and plug one end into rear connector on the #2 battery pack. Plug the

other end of battery cable into the rear connector on the #3 battery pack.

Step 7:

Insert RJ11 cable (supplied in the battery pack) to connect the extension port of the #2 battery pack.

The other end connects to the extension port of the #3 battery pack.

Step 8:

Turn all breaker switches on the connected battery packs to “ON" position. Now, all battery packs are

ready for DC output.

Step 9:

Press manual ON/OFF button for 5 secs on each battery pack and all battery packs will start up.

NOTE 1:

If multiple battery packs are operated in parallel and state of charge (SOC) of these battery packs

are different, it may not discharge battery from all battery packs for parallel operation. Only when

all battery packs are fully charged and BMS communication is internally well connected, all

connected battery packs will discharge at the same time.

NOTE 2:

Based on the UPS charging rating, the maximum batery pack for extension is 3pcs.

NOTE 3:

The“Signal”cable is not required when multiple battery packs operate in parallel.

2-8. Setup the UPS

Before installing the UPS, please read below to select proper location to install UPS.

1. UPS should be placed on the flat and clean surface. Place it in an area away from vibration, dust,

humidity, high temperature, flammable liquids, gases, corrosive and conductive contaminants. Install the

UPS indoors in a clean environment, where it is away from window and door.

2. It’s required to maintain maximum altitude of 3000m to keep UPS normal operation at full load UPS.

3. Place UPS: It’s equipped with fan for cooling. Therefore, place the UPS in a well-ventilated area. It’s

required to maintain minimum clearance of 100mm in the front of the UPS and 300mm in the back and

two sides of the UPS for heat dissipation and easy-maintenance.

Step 1: UPS input connection

Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension cords.

• The power cord is supplied in the UPS package.

Note:

Check if the site wiring fault indicator lights up in LCD panel. It will be illuminated when the UPS is plugged

into an improperly wired utility power outlet (Refer to Troubleshooting section).

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