ProMinent DULCOMETER D1Cb Bedienerhandbuch

DULCOMETER ® D1Cb

Instructions for assembly and use

STOP

DULCOMETER

ART

0.45

Part no. 986362 BA DM 176 07/09 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

986362, 2, en_GB

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

Telephone: +49 6221 842-0

Fax: +49 6221 842-419

email: [email protected]

Internet: www.prominent.com

Table of contents
Introduction ............................................................................................................................ 6
1  Explanation of the Safety Information............................................................................ 6
2  Users' Qualifications....................................................................................................... 7
3  General Safety Information............................................................................................ 8
4  Correct and Proper Use .............................................................................................. 10
5  ID Code ....................................................................................................................... 11
Functional Description .......................................................................................................... 14
1  Wall Mounted/Control Panel Mounted ......................................................................... 15
2  Electrical Design .......................................................................................................... 16
2.1  Block circuit diagram................................................................................................. 17
2.2  Galvanic Isolation ..................................................................................................... 19
Assembly .............................................................................................................................. 20
1  Scope of Delivery ........................................................................................................ 20
2  Installation (Wall Mounted) .......................................................................................... 21
3  Installation - Control Panel Mounted (Optional) .......................................................... 22
4  Wall Mounted Installation of D1Cb (Electrical) ............................................................ 24
4.1  Opening the device................................................................................................... 25
4.2  Electrical Installation (Wall Mounted) ....................................................................... 25
4.3  Electrical Installation (Control Panel Mounted) ........................................................ 27
4.4  Installation of Coaxial Cable to Guard Terminal XE1 ............................................... 28
4.5  Cable Cross-Sections and Cable End Sleeves......................................................... 29
4.6  Protective RC Circuit (Optional) ............................................................................... 29
4.7  Terminal Wiring Diagram .......................................................................................... 31
Commissioning ..................................................................................................................... 35
1  Initial Commissioning .................................................................................................. 35
1.1  Selection of the Operating Language ....................................................................... 35
1.2  Selection of the Measured Variable and Measuring Range ..................................... 37
2  Activation Code for Extended Functions ..................................................................... 38
2.1  Extended Functions Obtainable with the Activation Code ....................................... 38
Operating Schematics / Display Symbols ............................................................................ 42
1  Overview of device /Operating elements...................................................................... 42
2  Display Symbols........................................................................................................... 43
3  Permanent Display 1 ................................................................................................... 44
Table of contents
 
    3

4  Permanent Display 2.................................................................................................... 45
5  Permanent Display 3.................................................................................................... 45
6  Operating Schematics ................................................................................................. 46
7  Reduced / Complete Operating Menu ......................................................................... 48
8  Fault Messages............................................................................................................ 48
8.1  Fault display.............................................................................................................. 49
9  General settings........................................................................................................... 50
9.1  Access code.............................................................................................................. 50
Measured Variables and Operating Menus for Amperometric Sensors ............................... 51
1  Reduced / Complete Operating Menu ......................................................................... 51
2  Description of All Amperometric Measured Variables ................................................. 51
3  Reduced Operating Menu ........................................................................................... 52
4  Complete Operating Menu / Description of All Measured Variables............................ 54
5  Calibration of All Amperometric Measured Variables .................................................. 56
6  Calibration of the Sensor for Amperometric Measured Variables ............................... 57
6.1  Preparation for Calibration of the Sensors for Amperometric Measured Varia‐
bles ........................................................................................................................... 57
6.2  Calibration of Zero Point and Gradient ..................................................................... 58
7  Setting the Reading ..................................................................................................... 60
8  Correction Value .......................................................................................................... 60
Measured Variables and Operating Menus for Potentiometric Sensors .............................. 62
1  Reduced / Complete Operating Menu ......................................................................... 63
2  Description of pH, Redox and Fluoride Measured Variables ...................................... 63
3  Reduced pH / Redox / Fluoride Operating Menu ........................................................ 64
4  Complete Operating Menu/Description of pH / Redox / Fluoride ................................ 66
5  Calibration of pH, Redox and Fluoride Sensors .......................................................... 68
5.1  Description of the Calibration of pH Sensors ........................................................... 69
5.2  Calibration of pH Sensors. Description of the Setting Ranges ................................. 72
5.3  Calibration of pH Sensors. Description of the Error Messages ................................ 72
5.4  Testing the Redox Sensor ........................................................................................ 73
5.5  Description of the Calibration of Fluoride Sensors ................................................... 75
6  Temperature Correction Value for pH and Fluoride Sensors ...................................... 79
Measured Variables and Operating Menus for the Standard Signal General ...................... 81
1  Explanation of the Standard Signal General ............................................................... 81
2  Changing the Measured Variable ................................................................................ 83
Table of contents
 
  4

3  Reduced / Complete Operating Menu ......................................................................... 83
4  Setting the Reading ..................................................................................................... 84
5  Description of All Standard Signal Measured Values/Measured Variables ................. 85
6  Reduced Operating Menu ........................................................................................... 86
7  Complete Operating Menu / Description of All Measured Variables ........................... 88
8  Calibrating the Standard Signal ................................................................................... 90
8.1  Calibration of the Zero Point of the Standard Signal General .................................. 91
8.2  Two-Point Calibration of the Standard Signal General ............................................ 92
Operating Menus Independent of Measured Variables ........................................................ 94
1  Pumps ......................................................................................................................... 95
2  Setting the Relays ....................................................................................................... 96
2.1  Setting and Functional Description of the Relays ..................................................... 97
3  Setting the Limit Values ............................................................................................. 101
4  Setting the Control ..................................................................................................... 104
5  Setting the Interference Variable ............................................................................... 106
6  Setting the Standard Signal Output ........................................................................... 107
7  General Settings ........................................................................................................ 109
7.1  Setting the Measured Variable/Measuring Range ................................................. 109
7.2  Sub-Functions of the "General Settings" Menu ...................................................... 110
Maintenance ....................................................................................................................... 113
1  Fuse Change on DULCOMETER ®  D1Cb .............................................................. 113
2  Summary of Error Texts .......................................................................................... 114
Technical Data.................................................................................................................... 116
1  DULCOMETER® D1Cb............................................................................................ 116
2  Sound Pressure Level.............................................................................................. 116
3  Material Data............................................................................................................ 117
4  Chemical Resistance................................................................................................ 117
5  Dimensions and Weights.......................................................................................... 118
Electrical Data .................................................................................................................... 119
Spare Parts and Accessories DULCOMETER ®  D1Cb ..................................................... 123
Standards Complied With .................................................................................................. 124
Disposal of Used Parts ....................................................................................................... 125
Declaration of Conformity ................................................................................................... 126
Index................................................................................................................................... 127
Table of contents
 
    5

1 Introduction

This operating manual provides information on

the technical data and functions of the DULC‐

OMETER. ® control series D1Cb.

1.1 Explanation of the Safety

Information

Introduction

These operating instructions provide information

on the technical data and functions of the

product. These operating instructions provide

detailed safety information and are provided as

clear step-by-step instructions.

The safety information and notes are categorised

according to the following scheme. A number of

different symbols are used to denote different

situations. The symbols shown here serve only

as examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious inju‐

ries.

Measure to be taken to avoid this danger.

Danger!

–Denotes an immediate threatening

danger. If this is disregarded, it will

result in fatal or very serious injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very

serious injuries.

Measure to be taken to avoid this danger.

Warning!

–Denotes a possibly hazardous situa‐

tion. If this is disregarded, it could result

in fatal or very serious injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor inju‐

ries. Material damage.

Measure to be taken to avoid this danger.

Caution!

–Denotes a possibly hazardous situa‐

tion. If this is disregarded, it could result

in slight or minor injuries. May also be

used as a warning about material

damage.

Introduction

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings.

Measure to be taken to avoid this danger.

Note!

–Denotes a possibly damaging situa‐

tion. If this is disregarded, the product

or an object in its vicinity could be

damaged.

Type of information

Hints on use and additional information.

Source of the information. Additional meas‐

ures.

Information!

–

Denotes hints on use and other useful

information. It does not indicate a

hazardous or damaging situation.

1.2 Users' Qualifications

WARNING!

Danger of injury with inadequately qualified

personnel!

If inadequately qualified personnel work on

the unit or loiter in the hazard zone of the

unit, this could result in dangers that could

cause serious injuries and material

damage.

–All work on the unit should therefore

only be conducted by qualified

personnel.

–Unqualified personnel should be kept

away from the hazard zone.

Activity Training

Assembly / Installa‐

tion

trained qualified

personnel

Commissioning technical experts

Operation instructed personnel

Maintenance / Repair Customer service

department

Decommissioning /

Disposal

technical experts

Troubleshooting instructed personnel

Explanation of the terms:

Introduction

nA technical expert is deemed to be a person

who is able to assess the tasks assigned to

him and recognise possible hazards based

on his/her technical training and experi‐

ence, as well as knowledge of pertinent

regulations.

Note: A technical qualification is typically

proven by the required completion of a tech‐

nical training course. The assessment of a

person's technical training can also be

based on several years of work in the rele‐

vant field.

nA qualified employee is deemed to be a

person who is able to assess the tasks

assigned to him and recognise possible

hazards based on his/her technical

training, knowledge and experience, as well

as knowledge of pertinent regulations.

Note: The assessment of a person's tech‐

nical training can also be based on several

years of work in the relevant field.

nAn instructed person is deemed to be a

person who has been instructed and, if

required, trained in the tasks assigned to

him/her and possible dangers that could

result from improper behaviour, as well as

having been instructed in the required

protective equipment and protective meas‐

ures.

nCustomer service department refers to

service technicians, who have received

proven training and have been authorised

by ProMinent to work on the system.

Note for the system operator

The pertinent accident prevention regula‐

tions, as well as all other generally acknowl‐

edged safety regulations, must be adhered

to!

1.3 General Safety Information

WARNING!

Live parts!

Possible consequence: Fatal or very

serious injuries

–Measure: Disconnect the mains power

supply prior to opening the housing

–De-energise damaged, defective or

manipulated units by disconnecting the

mains plug

WARNING!

Unauthorised access!

Possible consequence: Fatal or very

serious injuries

–Measure: Ensure that there can be no

unauthorised access to the unit

WARNING!

Operating errors!

Possible consequence: Fatal or very

serious injuries

–The unit should only be operated by

adequately qualified and technically

expert personnel

–Please also observe the operating

instructions for controllers and fittings

and any other component groups, such

as sensors, measuring water pumps ...

–The operator is responsible for

ensuring that personnel are qualified

Introduction

CAUTION!

Electronic malfunctions

Possible consequence: Material damage to

destruction of the unit

–The mains connection cable and data

cable should not be laid together with

cables that are prone to interference

–Measure: Take appropriate interfer‐

ence suppression measures

NOTICE!

Correct and proper use

Damage to the product or its surroundings

–The unit is not intended to measure or

regulate gaseous or solid media

–The unit may only be used in accord‐

ance with the technical details and

specifications provided in these oper‐

ating instructions and in the operating

instructions for the individual compo‐

nents

NOTICE!

Correct sensor operation / Run-in time

Damage to the product or its surroundings

–Correct measuring and dosing is only

possible if the sensor is working

perfectly

–It is imperative that the run-in times of

the sensors are adhered to

–The run-in times should be allowed for

when planning initial operation

–It may take a whole working day to

run-in the sensor

–Please read the operating instructions

for the sensor

NOTICE!

Correct sensor operation

Damage to the product or its surroundings

–Correct measuring and dosing is only

possible if the sensor is working

perfectly

–Check and calibrate the sensor regu‐

larly

NOTICE!

Compensation of control deviations

Damage to the product or its surroundings

–This controller cannot be used in

control circuits which require rapid

compensation (< 30 s)

Introduction

1.4 Correct and Proper Use

NOTICE!

Compensation for control deviations

Damage to the product or its surroundings

–The controller can be used in

processes, which require compensa‐

tion of > 30 seconds

NOTICE!

Correct and Proper Use

The unit is intended to measure and regu‐

late liquid media.

The unit may only be used in accordance

with the technical details and specifications

provided in this operating manual and in the

operating manuals for the individual compo‐

nents (such as, for example, sensors,

fittings, calibration devices, metering pumps

etc.).

Any other uses or modifications are

prohibited.

Introduction

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