Prozone CSS20 Bedienungsanleitung

CSS 20 Complete Sanitation System

Ozone/Salt Chlorinator

Owner’s Manual

OPERATING INSTRUCTIONS &

INSTALLATION GUIDE

Prozone Pool Products

Huntsville, AL 35805

256-539-4570

www.prozoneint.com

Introduction…………………………………………………………....… 1

Safety Warnings…………………………………………………………. 1

Parts List …………………………………………………………………. 2

Important Notes …………………………………………………………. 3

Initial Salt Dosage……………………………………………………….. 4

Recommended Salt Type and how to add ……………………………. 4

Chlorine Production and Control……………………………………… 5

Safety Issues…………………………………………………………… 6

Cell Maintenance………………………………………………………. 5

Warranty Information and Form – Please complete and return…… 6

Quick Instructions Guide ………………………………………………. 7-10

Installation Instructions………………………………………………… 8

Saddle Clamp Assembly Drawings ……………………………………. 13-14

Basic Pool Chemistry and Terminology………………………………. 15

INSTRUCTION MANUAL

1. Before performing any installation or operation, please read the enclosed instructions carefully.

2. This manual contains easy to follow step-by-step instructions and procedures to properly install and operate your new system.

3. The CSS-20 is electrically powered – electrical installation should be by a licensed electrician – ensure all electrical connections are proper before

operating this system.

4. Taking the time to properly install your new system will insure trouble-free installation and maximum performance.

INTRODUCTION

Congratulations! You have purchased one of the most technologically advanced Pool Sanitation Systems in the world – the Prozone CSS-20

Ozonating/Salt Generator. The cleanest and most powerful solution for Sanitation and Oxidation requirements in your pool, the beneﬁts of which will

be evident from the very ﬁrst time you use it and for many years to come.

HOW DOES IT WORK

The Prozone CSS-20 Ozone/Salt Generator System is comprised of two basic components: the Ozone System and a Salt Generator Cell. Both are

manufactured to meet stringent safety requirements and are built with corrosion resistant materials (Titanium/Platinum, Aluminum, etc.), to ensure

years of trouble free use in outdoor and indoor environments.

Chlorine Generation with Salt: Chlorine is generated within the Salt Generator Cell by an electrolytic reaction that converts the chlorine in salt to

hypochlorous acid, the useable form of chlorine for swimming pools. Once the initial amount of salt is added, only a small amount will be required

periodically to make up for losses due splashing.

Salt Water: Mild salt water is gentle on the eyes and skin. In seawater the salinity is approximately 35,000ppm (parts per million). The human body

has a salinity of approximately 4,500 to 6,000ppm, while fresh water is at zero. It is the similarity between the salinity of the human body and a pool

Chlorinated with CSS-20 (requires only 2,100ppm), that allows pool owners, and their families, to experience the ultimate in water sanitation, and

“Swimmer Friendly” clean, clear water

Ozone: Chlorine in pools normally reacts with bather loading to form combined chlorines. These combined chlorines are what causes odors,

irritation, and other unpleasant effects that are normally associated with a chlorinated pool. Ozone reacts with these combined chlorines, freeing

the chlorine for reuse and precipitating the contaminants for ﬁltration. This reduces the need for chlorine and results in the cleanest, clearest water

available.

SAFETY WARNINGS AND GUIDELINES

FAILURE TO ADHERE TO THESES GUIDELINES WILL VOID WARRANTY

· DO NOT ATTEMPT TO OPEN THE CSS-20 HOUSING. IT IS NOT A SERVICEABLE UNIT.

· FOLLOW ALL INSTRUCTIONS AND FIGURES/DIAGRAMS.

· DISCONNECT ALL POWER BEFORE INSTALLATION.

· THE CSS POWER SUPPLY MUST BE MOUNTED VERTICALLY ON A FLAT SURFACE AND A MINIMUM OF 5 FEET FROM THE POOL

· OBEY ALL LOCAL AND NATIONAL REGULATORY GUIDELINES PERTAINING TO ELECTRICAL AND POOL EQUIPMENT INSTALLATION

AND USE.

· CANADA AND SOME OTHER REGIONAL LOCAL CODES MANDATE THE USE OF GFCI PROTECTED CIRCUITS. IF INSTALLATION

IS COMPLETED BY A LICENSED ELECTRICIAN OR POOL EQIPMENT INSTALLER, THEY WILL BE REQUIRED TO VERIFY THIS

REQUIREMENT FOR YOUR AREA AND COMPLY DURING INSTALLATION.

· THE GFCI SHOULD BE TESTED ON A REGULAR BASIS BY PUSHING THE TEST BUTTON ON THE FACE PLATE. IF FOUND FAULTY

REPLACE AND RETEST. DO NOT USE THE SYSTEM WHEN FAULTY.

PARTS LISTING

Description Part Number Number in kit

CSS 20 Box 7S102-42IA-P23 1

Salt Generator Bracket 202199 2

Salt Generator Cell 600020 1

Saddle Tee Assembly 201155 2

Injector 600002 1

Plastic Clamp (Black) 20185 4

¾ “ Metal Hose Clamp 20067 4

¼” Braided Hose 20260 120 inches

¼” Braided Hose

(cell Maintenance) 20260 24 inches

¾” Clear Hose 20264 120 inches

Check Valve ( ¼ by ¼ ) 20214 1

White ½ by 3 inch PVC Pipe 20314 1

Gasket, Saddle Clamp 400078 2

Gasket, Saddle Clamp, Barb 400076 2

Gasket Saddle Foot 400018 4

ADDITIONAL SAFETY INSTRUCTIONS

NOTE: When the Pump system is shut down you must also shut down the Salt Generator System.

1. Your CSS-20 must be installed in accordance with the installation instructions and the Figures/Diagrams provided in this manual.

2. To have both your Pump system, and the CSS-20 operate properly together as a unit you should wire the two systems together.

3. The Salt Cell MUST be mounted vertically.

4. Use only the power cord (DC Voltage) provided with the Ozonator/Salt Generator System to power up the Salt Cell.

IMPORTANT NOTES:

Salt Level Testing:

1. You should test the salt level of your pool before calculating the salt requirement.

2. If a Salt test is not performed you may ﬁnd later that too much salt will have been added - the Chlorinator may not perform as intended.

3. If the pool has been treated with other forms of Chlorine – for instance Sodium Chloride – you may already have salt content

General:

1. Always balance the pH, total Alkalinity and Calcium hardness, otherwise corrosive or scaly conditions may result, which will lead to equipment

inefﬁciency or damage. Unbalanced water may cause staining and mineral deposits, chlorine effectiveness may decrease, and bathers may

experience discomfort.

2. Regular testing of the pool waters is recommended. A Free Chlorine level of 0.5ppm (parts per million) to 1.5ppm should be maintained.

3. DO NOT USE Copper or Bromine based Algaecide products in your pool when the CSS-20 is installed.

4. Prozone recommends the pool pump and Salt Generator (see safety note above), for a minimum of 8 to 12 hours a day. Actual run time

will be affected by the chlorine demand from the environment or bathers.

7. WARNING: Always disconnect automatic pool cleaners before adding salt which must be fully dissolved before turning on the pool

cleaner.

8. Plaster Pools: Do not start system until plaster has set for two weeks.

9. WARNING: Baquacil (Biguanide Pools) must be drained and reﬁlled with fresh water prior to using the CSS-20.

10. Read the entire Owner’s Manual. Additional advice can be obtained from a pool installation professional or from a Prozone sales representative

([email protected]) or visit our website at www.prozoneint.com.

INITIAL SALT DOSAGE

Maintain a salinity level of 2,000 ppm to 2,500 ppm. Refer to chart below. Pool gallons can be determined from the following formulas:

a. Rectangular – Length x Width x Average Depth x 7.5 (for gallons) or 1000 for liters.

b. Round – Diameter x Average depth x 5.9 (for gallons) or 785 for liters.

c. Oval – Length x Width x Average Depth x 6.7 (for gallons) or 893 for liters.

Salt ppm 1,500 2,000 2,200 2,400 2,600 2,800 3,000

Pool Size in Gallons

8,000 Gallons 100 134 147 160 174 187 200

10,000 Gallons 125 167 184 200 217 234 250

12,000 Gallons 150 200 220 240 260 280 300

14,000 Gallons 175 234 257 280 304 327 350

16,000 Gallons 200 267 294 320 347 374 401

18,000 Gallons 225 300 330 361 391 421 451

20,000 Gallons 250 334 367 401 434 467 501

24,000 Gallons 300 401 441 481 521 561 601

26,000 Gallons 325 434 477 521 564 608 651

28,000 Gallons 350 467 514 561 608 654 701

30,000 Gallons 376 501 551 601 651 701 751

32,000 Gallons 401 534 587 641 694 748 801

34,000 Gallons 426 567 624 681 738 794 851

36,000 Gallons 451 601 661 721 781 841 901

38,000 Gallons 476 634 698 761 824 888 951

40,000 Gallons 501 668 734 801 868 935 1001

RECOMMENDED SALT TYPE AND HOW TO ADD

Type of Salt:

1. Use food grade type of salt (evaporated and granulated) or salt formulated for use with salt chlorine generators.

2. WARNING: Do not use salt that contains ‘Prussiate of Soda’ (Prussiate of Soda is an anti-caking agent which contains iron).

This type salt may cause yellow stains on your pool bottom if left there without being dissolved.

3. WARNING: Do not use ‘rock salt’ which has dirt mixed in with the salt.

4. NOTE: Calcium Chloride is not salt. Use Sodium Chloride only.

5. Water softener salt pellets (Sodium Chloride ) may be used but will take longer to dissolve.

Adding Salt:

1. Never add salt to the ‘skimmer’ box, however the coarse salt granules may cause the pump impeller to seize.

2. Always disconnect any automatic cleaners before adding salt, and leave them off until all the salt has fully dissolved.

3. When pouring bags of salt into pool, pour away from skimmer and suction points. Sweep and brush with a pool broom until the salt dissolves

4. Keep the pump operating during this process.

SETTING THE CHLORINE LEVEL

1. When System is turned on initially the three LED’s on the right will blink continuously as follows:

SET-UP FUNCTION

LOW SALT

HIGH SALT

2. Press the MODE button and the three LEDS will begin ﬂashing on and off together.

3. Press the MODE button again and the unit will enter the % SET UP MODE.

4. Select the % VALUE desired (10% is recommended to start ) by pushing the UP or DOWN buttons which will illuminate the desired

PERCENTAGE LEDs.

5. When the desired % VALUE is selected, press the MODE button to leave the % SET UP MODE. The chlorination cycle will begin.

6. The 100% VALUE setting should only be used to shock the pool.

SYSTEM OPERATION

1. SELF CLEANING CYCLE: Every 6 hours the unit enters a self-cleaning cycle.

2. LOW SALT: When the SALT level is too low in your pool, the LOW SALT LED will ﬂash. Check the salt levels in the pool and adjust as needed.

3. HIGH SALT: When SALT level is too high in your pool, the HIGH SALT LED will ﬂash. Check salt levels in pool. You may need to lower the

water and add fresh water.

HIGH CHLORINE: If salt levels have gone out of range, the LOW/HIGH SALT LEDS will ﬂash together and the

CSS-20 will go into a standby mode for 6 minutes, continuously checking the salt level.

If the levels are not corrected during the 6 minutes, then the Salt Cell will shut down for 15 minutes. The Salt Cell will then turn back on for 6

minutes to check the salt levels again. The system will continue this cycle until the salt levels are corrected.

5. LOW WATER TEMPERATURE: At low water temperatures (under 60 deg) the HIGH/LOW SALT LEDS will turn on. The unit will still produce

chlorine in the 25 % chlorine range until the temperature increases.

6. POWER LOSS: If power is lost after the unit is set, the unit will resume operation at the percentage level set when power is restored.

CELL MAINTENANCE

1. The Salt Cell requires little or no general maintenance.

2 Periodically inspect the Cell plates to ensure that they are clear of foreign matter and other debris.

NOTE: A ﬁltration problem exists (contaminated water is by-passing the ﬁlter) if debris is found to have built up around the electrodes and

plates of the Cell and should immediately be corrected.

3. If calcium build-ups form on the electrodes and plates, it may be caused by one of the following:

a) Low Water Flow through the Cell – Check the hoses and the injector for blockage of water ﬂow.

b) Poor water Quality - High calcium content, clean cells (see below).

c) Aged Cell – After 3-5 years loss of plate coatings may decrease the effectiveness of the self-cleaning process. Replace cell.

ACID WASH FOR REMOVAL OF CALCIUM DEPOSITS ON CELL PLATES

WARNING: FOR QUALIFIED POOL PROFESSIONALS ONLY

DO NOT ATTEMPT THIS PROCEDURE WITHOUT PROPER TRAINING

CAUTION: USE PROTECTIVE EYE WEAR, GLOVES, AND PROTECTIVE CLOTHING

1. Turn PUMP OFF and allow water to drain back out of the cell and by-pass system.

2. Disconnect the ¼” BRAIDED HOSE from the Venturi Injector.

3. Place a bottle of Muriatic acid close to the Venturi Injector

4. Attach one end of the two (2) foot ¼ inch BRAIDED HOSE provided to the open port on the Injector, secure with clamp. Put the other end of

the hose in to the container of Muriatic acid.

5. Turn the pump back on for approximately 1 minute or until Salt Cell is ﬁlled with acid.

6. Turn the pump off for 15 to 20 minutes to allow the solution to soak the plates.

7. Repeat Steps 5 and 6 above until the calcium build-up is gone.

NOTE: The solution entering the pool will not disturb the pH of the pool’s water.

NOTE: If build-up is not removed, contact your local dealer or Prozone for additional advice.

8. Reconnect VENTURI to system.

9. Turn PUMP ON.

WINTERIZATION

Freezing water may damage the Cell’s internal components and may cause cracks in the casing , voiding the Warranty. If severe, or extended

periods of freezing temperatures are possible, drain all the water from the pump, ﬁlter, Salt Cell, supply and return lines before freezing occurs.

SPRING START-UP

Balance your pool and perform start-up as listed in this manual.

WARRANTY

The system carries a complete two (2) year warranty against manufacturing defects.

Conditions:

1. On site labor, service calls or freight charges are the responsibility of the purchaser. Under no circumstances shall the manufacturer be liable for

incidental or consequential damages, inconveniences or expenses in connection with removal or replacement of equipment.

2. Under no circumstances shall the manufacturer be liable for damages caused to persons, or property, as a result of use of this equipment.

The Following Invalidates the Warranty:

1. Incorrect installation. 5. Operating the Cell at a pressures exceeding 30 psig.

2. Misuse or abuse 6. Operating the cell at salt levels lower or higher than

3. Failure to inspect the cell on a regular basis. recommended

4. Cell is used for any other purpose than described herein. 7. Failure to winterize system.

PROZONE WARRANTY

PLEASE COMPLETE THIS WARRANTY ON THE DAY OF INSTALLATION AND RETURN TO:

PROZONE POOL PRODUCTS INC. , 2610 6TH STREET, SUITE ‘A’, HUNTSVILLE, AL. 35805

Date of purchase:

__________________________________________________________________________________________________

Purchased from:

__________________________________________________________________________________________________

Model Number:

__________________________________________________________________________________________________

Supplier telephone No.

__________________________________________________________________________________________________

Date of installation:

__________________________________________________________________________________________________

Installed by:

__________________________________________________________________________________________________

Name of purchaser:

__________________________________________________________________________________________________

Address:

__________________________________________________________________________________________________

City: State: Zip:

__________________________________________________________________________________________________

Telephone No.

__________________________________________________________________________________________________

FAX number:

__________________________________________________________________________________________________

E-mail:

__________________________________________________________________________________________________

Residential application:

__________________________________________________________________________________________________

CSS 20 Complete Sanitation System

Ozone/Salt Chlorinator

Owner’s Manual

QUICK START INSTRUCTION GUIDE

Please see www.prozoneint.com to print out the complete

Owner’s Manual

Prozone Pool Products

Huntsville, AL 35805

256-539-4570

www.prozoneint.com

Before installing this product, turn pump off

CSS 20 Mounting Instructions

· Mount the CSS 20 Box in a vertical position to a ﬂat surface above the return line to your pool

· Install the salt generator cell through the mounting brackets with wire

connector leads at bottom

ByPass Installation Instructions

· Drill holes (use 7/8 hole saw bit) in return line

One 7\8 hole between pump and ﬁlter

One 7\8 hold after ﬁlter and heater (must be last installation going back to pool)

· Assemble the Saddle Clamp (see ﬁgure A)

· Attach Saddle Clamp over hole after pump

· Insert injector into top of Saddle Clamp, push injector through Saddle Clamp into hole in return line

· Measure and cut clear ¾ hose to ﬁt distance between injector and bottom of salt cell (see ﬁgure B)

· Place two metal clamps on ¾ clear hose

· Attach one end of ¾ clear hose to top of injector, tighten with metal clamp

· Attach other end of ¾ clear hose to bottom of salt cell, tighten with metal clamp

Flow

7/8 inch Hole Saw

7/8 Inch hole

Salt Generator Cell

CSS 20 Power Box

1 1/2 ” Install only

(See 2” on page 4)

Spacer for 1 1/2 ” assembly

View "B"

...............

Air Flow

1/4" Polybraid Hose

from Check Valve to Injector

Water Flow

..................

1/4" Polybraid Hose

from Ozonator to Check Valve

Saddle Clamp

Injector Assembly

Pool Return Line after Pump

1/4" Check Valve

(See "B")

3/4" Clear Vinyl

Bypass Hose

20264 PN

· Assemble 2nd Saddle Clamp (see ﬁgure C)

· Insert 3 inch white PVC pipe into top of Saddle Clamp, push pipe through Saddle clamp into hole in return line (see ﬁgure C)

· Place two metal clamps on remaining ¾ clear hose

· Attach one end of remaining length of ¾ clear hose to top of

Salt Cell, tighten with metal clamp. (see ﬁgure D)

· Attach other end of ¾ clear hose to 3 inch PVC pipe,

tighten with metal clamp. (see ﬁgure D)

Ozone System Connection

· Place two black plastic hose clamps on ¼ braded hose

· Attach one end of ¼ braded hose to open port on top of injector ( see ﬁgure E )

tighten black plastic hose clamp

· Attach other end of ¼ braded hose to bottom of check valve ( see ﬁgure E )

tighten with black plastic hose clamp.

Return Flow to Pool Return Flow to Pool

Heater

Filter

Water Flow

Injector Open Port

Rubber Bushing 1 1/2" Adapter – Upper

Neoprene Gasket

7/8" Dia. Hole

1 1/2" Adapter – Lower

Lower Saddle Clamp

Nut (2)

PVC Pipe

Gasket Foot (2)

Neoprene Gasket

Upper Saddle Clamp

Screw (2)

Washer (2)

Electrical System Connection

· Connect power lead wires from CSS 20 control box to matching lead wires at bottom of salt cell

( see ﬁgure F )

· Wire power cord in to power supply

· It is recommended to wire power supply so that when pump is on your CSS 20 unit is on

· Turn on power switch at bottom of CSS 20 box

· Turn pump back on.

· Look at Salt Generator Cell, water should be passing through cell

Electrical Leads

2” Saddle Clamp Assembly

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