PS Automation PSR-E25 Bedienungsanleitung

Operating

Instructions

PSR-E

Version 2023/0

Art.No.:

8035621

2023 PS Automation GmbH

Subject to changes

Contents

Technical data ................................................................................................................................................................... 2

Type key ............................................................................................................................................................................ 2

1. Symbols and safety ....................................................................................................................................................... 3

2. Usage as per specification ............................................................................................................................................. 4

3. Storage .......................................................................................................................................................................... 4

4. Operating conditions..................................................................................................................................................... 4

4.1 Installation position .................................................................................................................................................... 5

5. Manual operation ......................................................................................................................................................... 6

6. Valve mounting ............................................................................................................................................................. 6

7. Setting of the mechanical stop ..................................................................................................................................... 7

8. Setting of the position switches/ limit switches ........................................................................................................... 7

8.1 Setting of the internal limit switches .......................................................................................................................... 8

8.2 Setting of the additional position switches................................................................................................................. 8

9. Electric supply ............................................................................................................................................................. 10

9.1 Wiring diagram .......................................................................................................................................................... 10

10. Commissioning .......................................................................................................................................................... 11

11. Service/ Maintenance ............................................................................................................................................... 11

11.1 Cleaning ................................................................................................................................................................... 11

11.2 Spare Parts .............................................................................................................................................................. 11

12. Decommissioning and disposal ................................................................................................................................. 11

13. Appendix ................................................................................................................................................................... 12

13.1 Accessories .............................................................................................................................................................. 12

13.2 CE Declaration of Conformity ................................................................................................................................. 13

13.3 CA Declaration of Conformity ................................................................................................................................. 14

Technical data

The technical data of the actuators is specified on the name plate and the data sheets for further

information.

Type key

example

PSR-E50 /

230VAC /

50-60Hz

17(23)W

50Nm

Actuator type

Voltage supply

Frequency

Nom.power consumption

Max. torque

Actuating time [s/90°]

1. Symbols and safety

Danger signs

The following danger signs are used in this operating manual:

Caution! There is a general risk of damage related to health and/or properties.

Danger! Electrical voltages are present that may lead to death. Avoid personal or

material damages by observing applicable regulations and safety standards!

Other notes

 The motor surface temperature may rise when maintaining, inspecting and repairing the actuator

immediately after the operation. There is a danger of burning the skin!

 Always consult the relevant operating instructions when mounting PS-S accessories or operating the

actuator with PS accessories.

 Connections for signal in- and output are double isolated from circuits that can be under dangerous

voltage.

General dangers of non-compliance with safety regulations

PSR-E actuators are built at state-of the art technology and are safe to operate. Despite of this, the

actuators may be hazardous if operated by personnel that has not been sufficiently trained or at least

instructed, and if the actuators are handled improperly, or not used as per specification.

This may

 cause danger to life and limb of the user or a third party,

 damage the actuator and other property belonging to the owner,

 reduce safety and function of the actuator.

To prevent such problems, please ensure that these operating instructions and the safety regulations in

particular have been read and understood by all personnel involved in the installation, commissioning,

operation, maintenance and repair of the actuators.

Basic safety notes

 The actuators may only be operated by skilled and authorized operating personnel.

 Make sure to follow all security advices mentioned in this manual, any national rules for accident

prevention, as well as the owner´s instructions for work, operation and safety.

 The isolating procedures specified in these Operating Instructions must be followed for all work

pertaining to the installation, commissioning, operation, change of operating conditions and modes,

maintenance, inspection, repair and installation of accessories

 Before opening the actuator cover, ensure that mains supply is isolated and prevented from unintended

re-connection.

 Areas that can be under voltage have to be isolated before working on them.

 Ensure that the actuators are always operated in faultless condition. Any damage or faults, and changes

in the operational characteristics that may affect safety, must be reported at once.

2. Usage as per specification

 PSR-E quarter turn actuators are exclusively designed to be used as electric valve actuators. They

are meant to be mounted on valves in order to run their motors.

 Any other use is considered to be non-compliant and the manufacturer cannot be held liable for

any damage resulting from it.

 The actuators can only be used within the limits laid out in the data sheets, catalogues and other

documents. Otherwise, the manufacturer cannot be held liable for any resulting damage.

 Usage as per specification includes the observance of the operating, service and maintenance

conditions laid down by the manufacturer.

 Not to be regarded as usage as per specification are mounting and adjusting the actuator as well as

servicing. Special precautions have to be taken while doing this!

 The actuators may only be used, serviced and repaired by personnel that is familiar with them and

informed about potential hazards. The specific regulations for the prevention of accidents have to

be observed.

 Damages caused by unauthorized modifications carried out on the actuators are excluded from the

manufacturer's liability.

 Supply voltage may only be switched on after the proper closure of the main cover or terminal box.

 Electrical wiring is done to a terminal block under the actuator cover.

3. Storage

For appropriate storage, the following instructions have to be met:

 Only store the actuators in ventilated, dry rooms.

 Store the actuators on shelves, wooden boards, etc., to protect them from floor moisture.

 Cover the actuators with plastic foil to protect them from dust and dirt.

 Protect the actuators against mechanical damage.

4. Operating conditions

 Actuators with synchronous motors can fluctuate by up to +/-20% in the actuating force with +/-10%

voltage fluctuation.

 Standard actuators may be operated at ambient temperatures from -25°C to +70°C.

 Operating modes correspond to IEC 60034-1, 8: S2 for short cycle 20 min. S3/S4 control operation 1200

c/h – 25% ED at 25°C.

 For protection against moisture and dust, enclosure rating is IP65 (optionally IP67) according to EN

60529. To ensure this enclosure, the cover must be fitted correctly and the screws tightened cross wise

after opening. The hand wheel must be fitted to the hand wheel shaft. The cable glands must be

suitable for the wiring and correctly fitted to the actuator. To maintain the degree of protection IP65

(resp. IP67), cable glands M20x1,5 must be used which are suitable for the cable diameter.

 Space needed to remove the cover: 100 mm above the actuator

Outdoor usage:

When using actuators in environments with high temperature fluctuations or high humidity, we suggest a

heating resistor to be fitted to prevent the build-up of condensation within the enclosure.

4.1 Installation position

The actuator can be installed vertically or

horizontally or any position in between. The

actuator must not be installed with the cover

pointing downwards.

Figure

Installation dimensions PSR

Figure

Option PSR

E 24 VDC 6 Sek

Figure

Installation positions

The electric quarter-turn actuators Series PSR-E are designed to operate valves with 90° angular motion

using the ON/ OFF mode. The PSR-E actuators are provided with a mechanical interface according to ISO

5211 for valve mounting. The motor torque is transmitted via spur gear, indirectly transmitted onto a

double square drive bush. This drive bush is used as a connecting piece between actuator and valve shaft.

The 90° rotation is adjustable mechanically +/- 5° in one end position. Two adjustable switches limit the

rotation in both directions, interrupting the motor current when reaching the adjusted end position.

The hand wheel allows manual operation in case of power failure and during adjustment (See pt. 6).

5. Manual operation

The hand wheel allows manual operation in case of power failure or during adjustments (Mounting or

positioning the valve). For manual operation, the hand wheel has to be pushed down against a spring.

Do not exceed the adjusted electrical stroke

limits by using the hand wheel.

The mechanical stop must be set accordingly to

protect the valve.

If you don’t observe this warning, the electrical

feedback setting will change!

6. Valve mounting

The PSR-E actuators are designed with a mechanical interface according to ISO 5211 for valve mounting.

The gear contains an exchangeable drive bush to connect the actuator to the valve shaft.

 Check if the actuator flange suits the valve flange

 Use standard adapters to adapt to the valve shaft

 Clean the surface of the connection components,

lubricate valve shaft slightly

 Position the actuator on the valve

 Tighten the screws in a diagonal sequence according

to the required torque

①

②

① Actuator flange

② Adapter for valve spindle

Figure

Manual operation

Figure

Actuator flange

①

④

7. Setting of the mechanical stop

There is one adjustable screw available for setting the mechanical limit of the 90° angular stroke.

When setting the mechanical end positions, only the hand wheel may be used. Do not

operate the actuator electrically!

 Remove the protection cap (Figure 6, Pos. 2) from the stop screw.

 Back off the stop screw counter-clockwise approx. 5 turns.

 Move the actuator to the closed position by turning the hand wheel clockwise.

 Turn stop screw for closed position (Figure 6, Pos. 1) finger tight, then a half turn back.

 Screw on the protection cap onto the stop screw.

① Stop screw

② Protection cap

8. Setting of the position switches/ limit switches

The limit switches are pre-adjusted in the factory.

These standard limit switches serve to switch off the motor

when the end positions are reached.

Additional position switches are free of voltage and serve to

indicate the valve position.

① Position switch OPEN

② Position switch CLOSE

③ Limit switch OPEN

④ Limit switch CLOSE

A-D Switching cams

②

①

Figure

Mechanical stop

Figure

Limit switches/ position switches

8.1 Setting of the internal limit switches

Ensure that the mains supply is secured against accidental switching-on!

 The limit switches are pre-adjusted in the factory. An additional adjustment of the two lower switching

cams is normally not necessary. If you wish to adjust the limit switches yourself, please follow these

instructions:

 Run the actuator by using the hand wheel in direction to the closed position until the required position

is reached.

 Turn the cam of the CLOSE limit switch (Figure 8Fehler! Verweisquelle konnte nicht gefunden

werden., Pos. D) with a suitable screw driver (4 mm blade width) clockwise until you hear the micro

switch click.

 Run the actuator by using the hand wheel in direction to the open position until the required position is

reached.

 Turn the cam of the OPEN limit switch (Figure 8Fehler! Verweisquelle konnte nicht gefunden werden.,

Pos. C) with a suitable screw driver (4 mm blade width) counter-clockwise until the micro switch is

heard to click.

 Check the switching position and repeat the adjustment if necessary.

NOTE:

Use the bridge (Figure 8Fehler! Verweisquelle konnte nicht gefunden werden., Pos. E) as support for the

screw driver when adjusting the cams.

8.2 Setting of the additional position switches

 Run the actuator by using the hand wheel in direction to the CLOSE position until the required position

is reached.

 Turn the cam of the the CLOSE limit switch (Figure 8Fehler! Verweisquelle konnte nicht gefunden

werden., Pos. B) with a suitable screw driver (4 mm blade width) clockwise until the micro switch is

heard to click.

 Run the actuator by using the hand wheel in direction to the OPEN position until the required position is

reached.

A Switching cam for ① position switch

OPEN/ Feedback signal

B Switching cam for ② position switch

CLOSE/ Feedback signal

C Switching cam for ③ limit switch OPEN/

Motor cut-off

D Switching cam for ④ limit switch

CLOSE/ Motor cut-off

E Supporting bridge for screwdriver

Figure

Setting the switching cams for the

limit switches

 Turn the cam of the OPEN limit switch (Figure 8Fehler! Verweisquelle konnte nicht gefunden werden.,

Pos. A) with a suitable screw driver (4 mm blade width) counter-clockwise until the micro switch is

heard to click.

 Check the switching position and repeat the adjustment if necessary.

9. Electric supply

Switch mains off before starting to work!

Connect acc. to wiring diagram on the main frame.

Mains connection cables must be dimensioned suitably to accept the maximum current requirement of the

actuator and correspond to IEC 227 and IEC 245.

The yellow-green coloured cables may be used only for connecting to earth.

When you insert cables through the cable connector, ensure that the maximum bending radius for the

cables is observed.

PSR-E electric actuators do not have an internal electrical power switch. A switch or power mains switch

has to be provided therefore in plant installation. This should be positioned close to the device and easily

accessible to the user; it shall be labelled as the mains isolator switch for the actuator.

Plant installation must also provide power surge trips or fuses corresponding to standard IEC 364-4-41/ DIN

VDE 0100-410 with protection class 1 for the actuator connections.

9.1 Wiring diagram

Figure 9 shows the standard electrical connections. However, the wiring diagram inside the actuator hood is

valid for the specific actuator. For any optional extras see the individual wiring diagram in the related

service instructions.

Two adjustable limit switches are installed to limit the stroke of the actuator, and cut-off the motor current

in the relative direction.

230 V, 115 V, 24 V

AC supply

24 V

DC supply

Figure

Wiring diagram

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere PS Automation Controller Handbücher

PS Automation

PS Automation PSF-M-EX Series Bedienungsanleitung

PS Automation

PS Automation PSQ103 Bedienungsanleitung

PS Automation

PS Automation PSQ*03 Series Bedienungsanleitung

PS Automation

PS Automation PSL Series Bedienungsanleitung

PS Automation

PS Automation PSR-E-C Bedienungsanleitung

PS Automation

PS Automation PSF-M Bedienungsanleitung

PS Automation

PS Automation PSQ-E Bedienungsanleitung

PS Automation

PS Automation PS-AMS Series Bedienungsanleitung

PS Automation

PS Automation PSR-E-C Series Bedienungsanleitung

PS Automation

PS Automation PSF301 Bedienungsanleitung

PS Automation

PS Automation PSQ-E Series Bedienungsanleitung

PS Automation

PS Automation PSF Series Bedienungsanleitung

PS Automation

PS Automation PSQ*03 Series Bedienungsanleitung

PS Automation

PS Automation PSF-EX Series Bedienungsanleitung

PS Automation

PS Automation PSF-M-EX Bedienungsanleitung

PS Automation

PS Automation PSF-Q-M Bedienungsanleitung

PS Automation

PS Automation PSF402.2 Bedienungsanleitung

PS Automation

PS Automation PSQ-AMS Series Bedienungsanleitung

PS Automation

PS Automation PSF-Q-M Series Bedienungsanleitung

PS Automation

PS Automation PSF Bedienungsanleitung

PS Automation

PS Automation PSQ-E130 Bedienungsanleitung

PS Automation

PS Automation PSQ 103-AMS Bedienungsanleitung

PS Automation

PS Automation PSF402.2 Bedienungsanleitung

PS Automation

PS Automation PSAP.2A Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1769-L31 Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Samson

Samson Type 5824 Service-Handbuch

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Fishman

Fishman TriplePlay Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung