PSS FRISTGARD FOLDABLE CONE Leitfaden

CONTACT:

Call 800.662.6338 to speak with a Customer Service Representative.

HOURS:

8 AM to 5 PM (E.T.)

Monday through Friday

HINGE AND BAND REPLACEMENT INSTRUCTIONS

2FirstGard Hinge and Band Replacement Instructions

BOARDWALK ASSEMBLY INSTRUCTIONS

FIRSTGARD™REPAIR KIT COMPONENTS

TABLE OF CONTENTS

PAGE

NYLON PIN

REMOVAL

BAND

REPLACEMENT

HINGE COMPONENT

REPLACEMENT

NYLON PIN

REPLACEMENT

1.2.3.

1.Band - Quantity 1

2. Hinge Component (Center) - Quantity 2

3.Hinge Component (Offset) - Quantity 4

4. Nylon Pin - Quantity 1

5. Weld Nut - Quantity 1

6. 10-24 Nylon Lock Nut - Quantity 6

7.Roll Pin - Quantity 2

8. 10-24 x 5/8” Screw - Quantity 6

5.6.7.8.

3FirstGard Hinge and Band Replacement Instructions

Place FirstGard (A) on table folded

STEP 1

REMOVAL

NYLON PIN

PARTS NEEDED FOR NYLON PIN REMOVAL

TOOLS REQUIRED - NEEDLE-NOSE PLIERS

Part A.

FirstGard

Quantity - 1

Part B.

Weld Nut

Quantity - 1

Part C.

Nylon Pin

Quantity - 1

FIRSTGARD™NYLON PIN REMOVAL

FirstGard Hinge and Band Replacement Instructions 4

Using needle-nose pliers, squeeze the barbs on the nylon pin (C).

Use the weld nut (B) on the top of the nylon pin (C) to pull the pin out. If the pin is in one piece and the barbs can still function, the nylon

pin is still usable.

STEP 2

STEP 3

FIRSTGARD™NYLON PIN REMOVALFIRSTGARD™NYLON PIN REMOVAL

5FirstGard Hinge and Band Replacement Instructions

With the nylon pin (C) out, ﬁnger-tighten the weld nut (B) on top of

the nylon pin — ﬂange side up.

Grip the ﬂange of the weld nut (B) with pliers and using a 7/16”

wrench on the nylon pin (C), tighten an additional ¼ turn past ﬁn-

ger-tight.

STEP 1 STEP 2

PIN REPLACEMENT

FIRSTGARD™PIN REPLACEMENT

PARTS NEEDED FOR FIRSTGARD HINGE REPLACEMENT

TOOLS REQUIRED - 7/16” WRENCH, PLIERS

Part A.

FirstGard Cone Panels

Quantity - 1

Part B.

Weld Nut

Quantity - 1

Part C.

Nylon Pin

Quantity - 1

C. B.

FirstGard Hinge and Band Replacement Instructions 6

Align the round barrel holes on the hinge components.

Insert the nylon pin (C) into the barrel of the hinge. The weld nut (B) should be on the top of the cone and the barbs of the nylon pin should

point towards the bottom. Note: Be sure the nylon pin is going through the hinge component’s round barrel rather than the open hinge

cavities.

STEP 3

STEP 4

FIRSTGARD™PIN REPLACEMENT

C. C.

Round barrel

Hinge Cavities

7FirstGard Hinge and Band Replacement Instructions

With the nylon pin removed, take out the center panel (A2) and set aside. Allow the two baned panels to lie ﬂat on the table.

STEP 1

REPLACEMENT

HINGE COMPONENT

FIRSTGARD™HINGE REPLACEMENT

PARTS NEEDED FOR FIRSTGARD HINGE REPLACEMENT

TOOLS REQUIRED - PHILIPS-HEAD SCREWRIVER, 7/16” WRENCH, PLIERS

Part A.

FirstGard Cone Panels

Quantity - 1

Part B.

Weld Nut

Quantity - 1

Part C.

Nylon Pin

Quantity - 1

Part E.

Hinge Components

Panels A2

Quantity - As Needed

Part D.

Hinge Components

Panels A1 & A3

Quantity - As Needed

Part F.

Screw

Quantity -

As Needed

Part G.

Nut

Quantity -

As Needed

A2.

A1. A3.

FirstGard Hinge and Band Replacement Instructions 8

Assess which panel has a broken hinge component (D & E) Note:

It is crucial that the orientation and slot location of the component

matches the orientation and slot in the panel back into the same

position as this will affect the alignment of the panels.

Slide the broken hinge component (D) off.

Using a philips-head screwdriver, remove the metal screw and

nut (F and G) from the broken hinge component (D).

STEP 2

STEP 4

STEP 3

FIRSTGARD™HINGE REPLACEMENT

D. D.E.

A2 A1 A3

9FirstGard Hinge and Band Replacement Instructions

FIRSTGARD™HINGE REPLACEMENT

Repeat steps 3-7 for all broken hinge pieces.

STEP 7

Slide the new hinge component (D) onto the FirstGard panel (A1

or A3) in the same location and orientation it was removed.

Place a nut (G) into the recess in the hinge component (D).

Place a screw (F) into the opposite side of the hole of the

hinge component. Using a wrench and screw driver, tighten the

hardware. Note: Be sure to not overtighten hardware as it may

damage the panel and/or the hinge component.

Fold the two banded panels (A1 and A3) together leaving enough

room for the third panel (A2) between. The hinge components

should be facing inward.

STEP 5 STEP 6

STEP 8

A1. /

A3.

A1.

FirstGard Hinge and Band Replacement Instructions 10

FIRSTGARD™HINGE REPLACEMENT

Lower the disconnected panel (A2) between the two banded

panels (A1 and A3) and close all of the panels together. Align the

round barrel on the hinge components.

Assess if the current nylon pin (C) is intact. If the barbs or pin are

not as shown, using a 7/16” wrench, ﬁnger-tighten weld nut (B) on

top of the nylon pin—ﬂange side up. Grip the ﬂange with pliers and

tighten it an additional ¼ turn past ﬁnger-tight.

Insert the nylon pin (C) into the barrel of the hinge. The weld nut (B) should be on the top of the cone and the barbs of the nylon pin should

point towards the bottom. Note: Be sure the nylon pin is going through the hinge component’s round barrel rather than the open hinge

cavities.

STEP 9 STEP 10

STEP 11

C. C.

A1.

A2.

A3.

Round barrel

C. Replace due to

missing barb

Replace due to

broken pin

Usable

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