Quadra-Fire MT. VERNON AE Programmierhandbuch

1445 N. Highway

Colville, Wa 99114

ZZZTXDGUD¿UHFRP

ZZZTXDGGHDOHUFRP

#7020-057C April 28th, 2008

MT VERNON-AE

TROUBLE SHOOTING MANUAL

(THIS MANUAL IS INTENDED FOR TRAINED & QUALIFIED DEALER USE ONLY)

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

TABLE OF CONTENTS

SECTION PAGE

OPERATION.................................................................................................

BATTERY BACK-UP SYSTEM.....................................................................

CONTROL BOARD SPECS.........................................................................

CONVECTION BLOWER TROUBLE-SHOOTING.......................................

EXHAUST BLOWER TROUBLE-SHOOTING..............................................

FEED MOTOR TROUBLE-SHOOTING........................................................

FIRE POT, AUTOCLEAN, THERMOCOUPLE TROUBLE-SHOOTING.

IGNITER TROUBLE-SHOOTING.................................................................

POWER SUPPLY TROUBLE-SHOOTING...................................................

DOOR/HOPPER/FUEL LEVEL SENSOR TESTING....................................

WALL CONTROL TROUBLE-SHOOTING....................................................

USB CORD OPERATION.............................................................................

CLEANING & MAINTENANCE.....................................................................

PARTS LIST..................................................................................................

EXPLODED VIEW........................................................................................

3-5

13-14

TECHNICAL SERVICES DEPARTMENT

PHONE: 866-804-7783

)$;RI¿FH

WARRANTY CLAIMS FAX: 866-700-9924

PAGE 2

ERROR CODES...........................................................................................

OPERATIONAL SYMPTOMS.......................................................................

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

OPERATION CHART

PAGE 3

1: SELECT AUTO OR

MANUAL OPERATION MODE.

MAKE SURE YOU PUSH THE

“DONE” BUTTON AFTER YOU

SELECT THE MODE.

2: AFTER YOU SET THE

ROOM TEMPERATURE, THE

WALL CONTROL WILL STATE

“STARTUP” IN THE TOP LEFT

&251(5³VHWDW´WHPSPXVW

EHGHJUHHVDERYHURRPWHPS

4: EXHAUST BLOWER

SPEEDS UP AND STARTS TO

CREATE A VACUUM IN THE

FIREBOX.

3: IGNITER TURNS ON FOR

90 SECONDS BEFORE FEED

CHARGE STARTS.

5: VACUUM SWITCH

CLOSES AND ALLOWS THE

FEED MOTOR TO TURN ON.

6: FEED MOTOR TURNS ON

AND START UP FUEL CHARGE

FEEDS INTO THE FIREPOT.

7: A FIRE STARTS IN THE

FIREPOT.

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

8: THE FIREPOT THERMO-

COUPLE STARTS READING

THE TEMPERATURE RISE

AND THE UNIT WILL GO INTO

“SOFT-START LOW”.

OPERATION CHART

PAGE 4

12: THE DROP TUBE

THERMOCOUPLE WILL

BEGIN READING TEMPERA-

TURE. 105 DEGREES WILL

BE NEEDED TO TURN THE

CONVECTION BLOWER ON.

13: AS THE TEMPERATURE

RISES, THE CONVECTION

BLOWER WILL INCREASE IN

SPEED.

11: SOFT-START MEDIUM

WILL DISPLAY AFTER SOFT

START LOW HAS EXPIRED.

THE LENGTH OF THIS MODE

WILL VARY DEPENDING ON

THE FUEL SELECTED.

9: SOFT-START LOW IS A

TIMED MODE AND WILL VARY

IN LENGTH DEPENDING ON

THE FUEL TABLE SELECTED.

SOFT-START LOW TIMES:

SOFTWOOD......................4 MINUTES

HARDWOOD.....................4 MINUTES

UTILITY..............................4 MINUTES

CORN................................14 MINUTES

WHEAT..............................10 MINUTES

SUNFLOWER SEEDS.......4 MINUTES

10: THE IGNITER WILL

SHUT OFF AFTER SOFT

START LOW EXPIRES.

SOFT-START MEDIUM TIMES:

SOFTWOOD......................5 MINUTES

HARDWOOD.....................5 MINUTES

UTILITY..............................5 MINUTES

CORN................................12 MINUTES

WHEAT..............................10 MINUTES

SUNFLOWER SEEDS.......5 MINUTES

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

14: THE WALL CONTROL

WILL NOW DISPLAY THE HEAT

OUTPUT SETTING IN THE

MANUAL OR AUTO MODE.

AUTO: (L,ML,M,MH,H)

MAN: (L,ML,M,MH,H)

15: ONCE THE THERMO-

STAT IS SATISFIED OR THE

BURN CYCLE HAS TIMED OUT

FOR AN AUTO-CLEAN CYCLE,

THE FEED MOTOR WILL SHUT

OFF.

16: THE UNIT WILL GO INTO

“SHUTDOWN” MODE. THIS MODE

WILL LAST FOR 10 MINUTES.

THE DROP TUBE T-COUPLE WILL

ALSO COOL DOWN AND REDUCE

THE SPEED OF THE CONVEC-

TION BLOWER.

17: THE UNIT WILL DISPLAY

“AUTOCLEAN” IN THE UPPER

LEFT HAND CORNER.

18: THE THERMOCOUPLE

HAS TO READ 550 DEGREES

OR LESS BEFORE THE AUTO-

CLEAN CYCLE BEGINS.

19: AFTER THE AUTO-

CLEAN IS COMPLETE, THE

EXHAUST BLOWER WILL RUN

FOR 20 MINS AND SHUT OFF.

UNIT IS READY TO START

ANOTHER BURN CYCLE.

OPERATION CHART

PAGE 5

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

BATTERY BACK-UP SYSTEM

PAGE 6

12 VOLT DEEP CYCLE BATTERY AND THE BATTERY

CORD (#12VCORD-AE) IS NEEDED TO POWER THE

SYSTEM.

A/C POWER MUST BE SHUT OFF OR THE POWER

CORD DISCONNECTED FOR THE BATTERY BACK UP

MODE TO ENGAGE. THE WALL CONTROL WILL WALK

YOU THROUGH THE LIGHT-UP PROCEDURES.

(Note: Igniter will not work during battery operation)

CONTROL BOARD

12 volt battery

(VWLPDWHGDPSGUDZ

LVEHWZHHQDPSV

during operation)

MAINT BURN WILL DISPLAY

WHEN THE THERMOSTAT HAS

REACHED THE SET ROOM

TEMPERATURE AND WILL RUN

ON LOW UNTIL IT REACHES ITS

AUTOCLEAN CYCLE TIME.

PN# 12VCORD-AE

LQFKHVORQJ

BATTERY WILL NEED TO BE CHANGED OR

CHARGED WHEN VOLTAGE DROPS BELOW 10.

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

CONTROL BOARD

SRV7000-456 Rev C

CONTROL BOARD SPECS 7.5 CODE: (Rev 2 fuel tables)

FUEL UFTI SS LOW SS MED MAX IGNITER TIME A/C CYCLE TIME SHUTDOWN TIME

CORN: 0 14 MIN 12 MIN 14 MIN 2.4 HRS* 10 MIN

UTILITY PELLET: 1 4 MIN 5 MIN 4 MIN 1.2 HRS* 10 MIN

SOFTWOOD: 2 4 MIN 5 MIN 4 MIN 3.2 HRS* 10 MIN

SUNFLOWER SEEDS: 3 4 MIN 5 MIN 4 MIN 2.4 HRS* 10 MIN

WHEAT: 4 10 MIN 10 MIN 10 MIN 1.8 HRS* 10 MIN

HARDWOOD PELLET: 5 4 MIN 5 MIN 4 MIN 2.1 HRS* 10 MIN

*NOTE: AUTOCLEAN CYCLES TIMES ARE ESTIMATED WHEN THE UNIT IS RUN AT THE “HIGH” OUTPUT SETTING.

UPDATES:

SRV7000-323

ECO 56401 --- CHANGED FROM 6.9 TO 6.10A CODE. INSTALLED POWER STROKE CODE FOR AUTOCLEAN AND

CHANGED TO THE “QUIET” CONVECTION BLOWER CURVE. REV 2 FUEL TABLES ALSO INSTALLED. (1-11-07)

SRV7000-330

ECO 56476 -- RELEASED WITH THE 7.2 CODE. HIGH ELEVATION FUEL TABLES INSTALLED. 2 CONVECTION

BLOWER SPEED OPTIONS INSTALLED, 135 & 165 DEGREES TO GET TO THE HIGH BLOWER SPEED & EXHAUST

BLOWER STAYS ON DURING THE AUTO-CLEAN CYCLE AND 20 MINUTES AFTER AUTO-CLEAN IS COMPLETED.

(8-2-07 // SN 0072232364 INSERT /// SN 0072279399 FS)

SRV7000-456

ECO 58315 -- RELEASED WITH THE 7.3 CODE0$'(620(83'$7(6727+((852)8(/7$%/(67KH\FDQ

EHDFFHVVHGE\WXUQLQJWKHURWDU\VZLWFKWRSRVLWLRQ

REV B --- RELEASED WITH THE 7.4 CODE. ADDRESSED PREVIOUS AUTO-CLEAN PROBLEMS. SN 00700200343

REV C --- RELEASED WITH THE 7.5 CODE. ADDRESSED LOGIC PROBLEM WITH VAC SWITCH & AUGER JAM.

PAGE 7

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

ERROR CODES

AUGER JAMMED: SEE PAGE 12 (FEED MOTOR TROUBLE-SHOOTING)

BAD TC DROP TUBE: SEE PAGE 10 (CONVECTION BLOWER TROUBLE-SHOOTING)

BAD TC FIRE POT: SEE PAGE 14 (FIREPOT, AUTOCLEAN & T-Couple TROUBLE-SHOOTING)

CHECK ASH PAN: SEE PAGE 13 (FIREPOT, AUTOCLEAN & T-Couple TROUBLE-SHOOTING)

COMB BLOWER JAMMED: SEE PAGE 11 (EXHAUST BLOWER TROUBLE-SHOOTING)

CONV BLOWER JAMMED: SEE PAGE 10 (CONVECTION BLOWER TROUBLE-SHOOTING)

MIN FP TEMP: UNIT IS OUT OF FUEL OR CHECK FOR PROPER FUEL SETTINGS. THIS CODE

WOULD DISPLAY ANYTIME THE FIRE GOT UNDER 500 DEGREES DURING ITS NORMAL RUN MODE.

MISSED IGNITION: UNIT IS OUT OF FUEL OR CHECK FOR PROPER FUEL SETTINGS. SEE

PAGE 14 (IGNITER TROUBLE-SHOOTING) THIS CODE WOULD DISPLAY IF THE FUEL DID NOT

LIGHT OR THE FIRE DID NOT GET HOT ENOUGH DURING START-UP AFTER 4 TRIES.

VACUUM SW ERROR: SEE PAGE 12 (FEED MOTOR TROUBLE-SHOOTING)

PAGE 8

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

OPERATIONAL SYMPTOMS

UNIT HAS NO POWER OR LOSES POWER AFTER 15 TO 20 MINUTES: SEE PAGE 16 (POWER

SUPPLY TROUBLE-SHOOTING)

UNIT IS MAKING A RUMBLING NOISE DURING START-UP: CHECK THE FUEL SETTINGS AND

MAKE SURE THE UNIT IS CLEAN. SEE PAGE 20 (CLEANING & MAINTENANCE)

UNIT IS BUILDING UP BLACK SOOT ON THE GLASS: CHECK THE FUEL SETTINGS AND

MAKE SURE THE UNIT IS CLEAN. SEE PAGE 20 (CLEANING & MAINTENANCE)

IGNITER IS NOT GETTING HOT: SEE PAGE 15 (IGNITER TROUBLE-SHOOTING). ENSURE THE

IGNITER CHAMBER UPDATE HAS BEEN DONE. REFERENCE THE SEPT. 18, 2007 FIELD COM-

MUNICATION.

UNIT LIGHTS AND GOES OUT DURING START-UP: SEE PAGE 13 (FIREPOT & AUTOCLEAN

TROUBLE-SHOOTING)

UNIT WILL NOT LIGHT & BURN CORN CONSISTENTLY: CHECK FUEL SETTINGS. CORN

MUST BE SCREENED. SEE PAGE 13 (FIREPOT & AUTOCLEAN TROUBLE-SHOOTING)

WALL CONTROL SCREEN IS SHUTTING OFF: SEE PAGE 18 (WALL CONTROL TESTING)

PAGE 9

MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C4-24-08

CONVECTION BLOWER TROUBLE-SHOOTING

Items to check:

Check blower for obstructions:

&OHDQIDQEODGHVFKHFNIDQEHDULQJ

Check blower connections (#7034-219)

&RORURIZLUHV&RQQHFWRUSLQVWHVWIRUEURNHQZLUHV

Check over heat snap disc (#230-1290)

7KLVLVORFDWHGRQWKHSHOOHWGURSFKXWH,VLWWULSSHG"

Check drop tube thermocouple (#7000-381)

7KLVKDVWRSURGXFHPLOOLYROWVWRWXUQWKHEORZHURQ

Replace convection blower (#7000-260)

,IDOOSUHYLRXVFKHFNVDUHJRRGUHSODFHWKHEORZHU

&RQYHFWLRQ%ORZHU

#7000-260

&RQYHFWLRQ+DUQHVV

#7034-219

Wall Control Error Code

PAGE 10

DROP TUBE

THERMOCOUPLE.

(#7000-381)

(180 CFM)

Inhaltsverzeichnis

Andere Quadra-Fire Herd Handbücher

Quadra-Fire

Quadra-Fire CASTILE-CE-MBK Bedienungsanleitung

Quadra-Fire

Quadra-Fire EXPLR-III-PBK Bedienungsanleitung

Quadra-Fire

Quadra-Fire 18000 FreeStanding Bedienungsanleitung

Quadra-Fire

Quadra-Fire Garnet Handbuch

Quadra-Fire

Quadra-Fire Mt. Vernon Series Bedienungsanleitung

Quadra-Fire

Quadra-Fire CASTILE-MBK-C Bedienungsanleitung

Quadra-Fire

Quadra-Fire GARN-DMBK-IPI-B Bedienungsanleitung

Quadra-Fire

Quadra-Fire DISCOVERY-III Bedienungsanleitung

Quadra-Fire

Quadra-Fire DV-40 Bedienungsanleitung

Quadra-Fire

Quadra-Fire TOPAZ-MBK-IPI Bedienungsanleitung

Quadra-Fire

Quadra-Fire Explorer II series Bedienungsanleitung

Quadra-Fire

Quadra-Fire OUTFITTER-II Bedienungsanleitung

Quadra-Fire

Quadra-Fire CB1200 Bedienungsanleitung

Quadra-Fire

Quadra-Fire QFI30FB-IFT Bedienungsanleitung

Quadra-Fire

Quadra-Fire MTVI-E2-MBK-C Bedienungsanleitung

Quadra-Fire

Quadra-Fire 3100 Millennium Bedienungsanleitung

Quadra-Fire

Quadra-Fire Garnet-t Bedienungsanleitung

Quadra-Fire

Quadra-Fire SAPPHIRE-MBK Bedienungsanleitung

Quadra-Fire

Quadra-Fire DV44 Handbuch

Quadra-Fire

Quadra-Fire 800 NOVA Handbuch

Quadra-Fire

Quadra-Fire CAB50-C Bedienungsanleitung

Quadra-Fire

Quadra-Fire HUDBAY-FS Bedienungsanleitung

Quadra-Fire

Quadra-Fire MTVERNON-AE-CSB Bedienungsanleitung

Quadra-Fire

Quadra-Fire TREKKER-CSB Bedienungsanleitung

Beliebte Herd Handbücher anderer Marken

Arada

Arada Cassette Stove Bedienungsanleitung

HearthStone

HearthStone Stowe DV 8321 Fehlerbehebungshandbuch

Cattara

Cattara FAMILY Bedienungsanleitung

Stanley

Stanley Argon F500 OVAL Bedienungsanleitung

Avalon

Avalon B-VENT Bedienungsanleitung

Nordpeis

Nordpeis Vega Bedienungsanleitung

Exquisit

Exquisit EKC601-5 Bedienungsanleitung

Stanley

Stanley Oisin Oil MK II Betriebsanleitung

Thermocet

Thermocet Brookfield S/CC Bedienungsanleitung

HASE

HASE delhi Bedienungsanleitung

Vermont Castings

Vermont Castings Intrepid 2 Bedienungsanleitung

Italiana Camini

Italiana Camini CLASSICA Kurzanleitung

Avalon

Avalon Vashon Avanti DVS FS Bedienungsanleitung

Spartherm

Spartherm ambiente a1 Bedienungsanleitung

Dimplex

Dimplex MCFSTV12AU Bedienungsanleitung

Warmlite

Warmlite WL46040 Bedienungsanleitung

Regency

Regency Ultimate U39E Series Kurzanleitung

Barton

Barton FH-AMP8745 Technisches Dokument