Ranger design P4-RS60-3 Bedienungsanleitung

INSTALLATION GUIDE

P4-RS60-3 Shelving ( steel )

Promaster City

QUICK START GUIDE

REQUIRED ITEMS

PERSONS

q1.1 Setup...............................................................................................................................................

q1.2 Shelf Assembly................................................................................................................................

3 - 4

5 - 6

Phase 1 - Assembly

Phase 2 - Installation

10 - 11

12 - 13

14 - 15

q2.1 Vehicle Preparation.........................................................................................................................

q2.2 Attach Wall Brackets To The End Panels........................................................................................

q2.3 Mark Holes For Plus Nuts...............................................................................................................

q2.4 Attach Plus Nut...............................................................................................................................

q2.5 Attach Shelf Unit To the Floor.........................................................................................................

q2.6 Attach Wall Brackets.......................................................................................................................

qCordless Impact

qCordless Drill

qTape Measure

qMarker

q1/2" Socket

q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )

q3/8" Driver Bit

qKnife

qPlusnut Tool / Plusnut Gun ( 5/16" )

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 3

PHASE 1 – ASSEMBLY

1.1 SETUP

1.1.1 Unpack components; compare with the bill of materials.

1.1.2 Verify all parts are present.

Item No. Description Qty.

40 - 715 Bracket head 2

40 - 716 Bracket arm 2

40 - 7170 End Panel ( Left ) 1

40 - 7180 End Panel ( Right ) 1

60 - 9.875 × 60 Shelf Tray, Black Plywood, Usable 10" × 60" 1

60 - 11.875 × 60 Shelf Tray, Black Plywood, Usable 12" × 60" 1

60 - 13.875 × 60 Shelf Tray, Black Plywood, Usable 14" × 60" 1

94 - 4027 Assembly Fastener Kit 1

96 - 4027 Install Fastener Kit 1

BILL OF MATERIALS

60 - 9.875 × 60

60 - 11.875 × 60

60 - 13.875 × 60

40 - 7170 40 - 7180

40 - 716 40 - 715

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 4

94 - 4027 Fastener Kit Fastener Assembly

96 - 4027 Fastener Kit Fastener Assembly

1.1.3 Fastener kits.

#90-204 Hex Bolt 5/16" × 3/4"

#98-116 Flat Washer

#94-116 Serrated Nut

8×8×

24×24×

#92-102 Screw #14 × 1"

8×8×

Hex Bolt

5/16"-18 × 3/4"

GR-5 ZINC

# 90-204

# 94-116

Serrated Nut

5/16"-18

ZINC

8×8×

# 92-102

Screw HWH

#14 × 1"

ZINC

24×24×

8×8× # 98-116

Flat Washer

5/16" - 18 × 1"

ZINC

4×4×

Hex Bolt

5/16"-18 × 1-1/4"

GR-5 ZINC

# 90-212

4×4×

Hex Bolt

5/16"-18 × 1-3/4"

GR-5 ZINC

# 90-011

8×8× Plusnut

# 94-132

8×8× # 98-122

Lock Washer

5/16"

ZINC

4×4×

Spacer

0.375" ID, × 1.0" OD × 0.25" LONG

NYLON

# 98-157

8×8× # 98-116

Flat Washer

5/16", O.D. 7/8"

ZINC

4×4×

#90-212 Hex Bolt 5/16" × 1-1/4"

#98-122 Lock Washer

#98-116 Flat Washer

#94-132 5/16" Plusnut

4×4×

#90-011 Hex Bolt 5/16" × 1-3/4"

#98-122 Lock Washer

#98-116 Flat Washer

#98-157 Spacers

( QtY = Gap between floor and end panel )

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 5

1.2.1 Attach both panels to the shelf trays.

NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.

PHASE 1 – ASSEMBLY

1.2 SHELF ASSEMBLY

15"

ADJUSTABLE

13"

ADJUSTABLE

9 - 11/16"

ADJUSTABLE

#92-102 Screw #14 × 1"

HARDWARE USED

24×

TOOLS

qCordless Impact

q3/8" Driver Bit

12" × 60"

14" × 60"

10" × 60"

40 - 7180

40 - 7170

IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching.

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 6

NOTE: Hand-tighten the bolts for adjustment.

2×

1.2.2 Attach the bracket head to the bracket arm.

TOOLS

qCordless Impact

q1/2" Socket

HARDWARE USED

4× hand-tiGhten the bolts

#90-204 Hex Bolt 5/16" × 3/4"

#98-116 Flat Washer

#94-116 Serrated Nut

40 - 716

40 - 715

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 7

PHASE 2 – INSTALLATION

2.1 VEHICLE PREPARATION

NOTE: There are two types of covers.

( White Covers - Without OEM partition, and Black Covers - With OEM partition )

2.1.1 Removing overhead plastic.

NOTE: Do these on both sides of the van.

For the white cover, remove the two

screws on the side and bolt on the front.

TOOLS

qCordless Impact or Ratchet

qPhilips Screw Driver

q7/16" Socket

NOTE: Do these on both sides of the van.

For the black cover, remove the screw on

the side and bolt on the front.

TOOLS

qCordless Impact or Ratchet

qPhilips Screw Driver

q7/16" Socket

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 8

PHASE 2 – INSTALLATION

2.2 ATTACH WALL BRACKETS TO THE END PANELS

2.2.1 • Lift the assembled shelf to the vehicle, then put it in place.

• Attach the bracket arm to the panels aligning the brackets head to the horizontal rim of the vehicle.

HORIZONTAL RIM BRACKET HEAD

WALL BRACKETS

TOOLS

qCordless Impact

q1/2" Socket

HARDWARE USED

4× hand-tiGhten the bolts

#90-204 Hex Bolt 5/16" × 3/4"

#98-116 Flat Washer

#94-116 Serrated Nut

NOTE: Handle with care.

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 9

TOOLS

qMarker

TOOLS

qMarker

MARK

Mark 2 holes of each end panel on the

vehicle oor.

MARK

Mark 2 holes of the brackets head

on the vehicle horizontal rim.

2.3.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.

PHASE 2 – INSTALLATION

2.3 MARK HOLES FOR PLUS NUTS

NOTE: If you are using Ranger oor,

please go to paGe 13.

NOTE: If you are using Ranger wall

kit, please go to paGe 15.

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 10

PLUSNUT

PHASE 2 – INSTALLATION

2.4 ATTACH PLUS NUTS

WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank,

Wiring Harness and Hose.

NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.

2.4.1 • Lift the assembled shelf on the side.

• Drill all the marks using 1/2" drill bit w/ drill collar, then attach plus nuts to the holes.

Drill all the marks then, attach plus nuts to the

holes.

HARDWARE USED

8×

#94-132 Plus Nut

DRILL COLLAR

( set at 1/2")

TOOLS

qCordless Drill

q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )

qPlus Nut Tool ( 5/16" )

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