Rapid GTK 200/3-E Bedienungsanleitung

Translation of the original operation manual GB, Stand 08 / 2020

Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable

O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E

nGTK 200/3-E # 22 315

nGTK 60/6-E # 22 313

nGTK 60/200/6-E # 22 314

1. Safety instructios

· Please observe: This operation manual contains all necessary information.

Please read carefully to avoid damages and faults. All Rapid pieces of

equipment are checked carefully before delivery for their perfect composition

and function. In case of improper use all rights to claim under guarantee are

void.

· Make sure that only skilled staff is working with this device in order to prevent

damages and accidents caused by improper use.

· Environmental conditions i.e. humidity, low temperatures, sunlight and

contamination may damage device.

· Before using the device make sure that it is not contaminated to prevent any

injury. Avoid any contamination of device as well as of environment. In case of

any contamination during operation of device take care that it is immediately

and professionally removed.

· Always wear safety cloths respecting the applicable regulations for accident

prevention

· Only use this device conforming to its purpose and function. Improper use can

cause severe injuries.

· Caution – moving parts, sharp edges, hot machine parts or exhausting steam

can cause severe injuries.

· Before use always check the device for damages and leaks. In case of any

damage or leak make sure that it is repaired professionally before use.

Operation of defect device may cause severe injuries.

· In case of any sign of damage or malfunction during operation of device stop

device immediately to prevent injuries. Before next use make sure that the

device professionally repaired.

· Take care that in case of an accident all emergency measures are on hand

CONTENTS Seite

1. Safety Instructions 2

2. General advice 3

3. Technical data 3

4. Description 3

5. Assembling / Installation 4-8

6. Spare parts and accessories 9

7. Operation 10

8. Maintanance and trouble shooting 10

9. Disposal 11

10. Warranty 11

OPERATION MANUAL

+49 (6158) 92980-0

Abmessungen 1940x860x1814-1904

Gew icht ca. 240kg

Tragfähigkeit 800kg

Volumen 230 Ltr.

Versorgung 230V/50Hz

Leistung 0,55 kW

Anschlüsse G 3/4" aG

Gew icht 12,7 kg

Umdrehungen / min 1450

Förderleistung 9 l/min

Förderdruck 12 bar

Betriebstemperatur max. 60°C

GTK

Wanne

Pumpe

2. General advice

Pay attention to a safe stand when setting up the GTK device.

Remove any spilled medium immediately and dispose it according to local

regulations.

Setting up the device within explosion hazard areas is not permitted!

The GTK device is not suitable for setting up outside. Choose a dry and cool area.

Skilled staff may only carry out work on GTK device.

3. Technical data

4. Description

The GTK device consists of an equipement rack with drain pan, oil bar and 3 or 6

pumps designed for a comfortable oil supply.

ca.1940

ca.100

ca.1275

ca.1930

1837

ca.560

ca.795 - 912

ca.1188 - 1279

ca.1814 - 1904

860

+49 (6158) 92980-0

5. Assembling / Installation

2x A7

2x A1

1x A4

3x A3

1x A5

2x A6

1x C1

1x C3

1x C2

x>y !

DIN 933

M 8x12

2x J

DIN 603

M 8x55 2x K

DIN 933

M 8x100 4x L

DIN 7991

M 8x20

DIN 933

M 8x20

DIN 603

M 8x20

DIN 125

A 8,4

DIN 6797

J 8,4

DIN 934

M 8

1x D

DIN 933

M 8x16

1x A2 # 22 315

# 22 313

# 22 314

2x 1x

# 22 315

# 22 313

# 22 314

6x 3x

# 22 315

# 22 313

# 22 314

# 22 315

# 22 313

# 22 314

6x 3x

# 22 315

# 22 313

# 22 314

6x 3x

# 22 315

# 22 313

# 22 314

6m 3m

# 22 315

# 22 313

# 22 314

24x 12x

# 22 315

# 22 313

# 22 314

8x 4x

# 22 315

# 22 313

# 22 314

94x 78x

# 22 315

# 22 313

# 22 314

8x 4x

# 22 315

# 22 313

# 22 314

142x 106x

# 22 315

# 22 313

# 22 314

166x 118x

# 22 315

# 22 313

# 22 314

142x 106x

# 22 315

# 22 313

# 22 314

2x 1x

# 22 315

# 22 313

# 22 314

24x 12x

# 22 315

# 22 313

# 22 314

4x 2x

1,3m

0,9m

+49 (6158) 92980-0

QQR

+49 (6158) 92980-0

NPC2

PC1

+49 (6158) 92980-0

6x 6x 6x 6x 6x 6x

3x 3x 3x

+49 (6158) 92980-0

6. Spare parts and accessories

Pos. Description

1 Foot rail

2 Rack

3 Mounting bracket

4 Pump

5 Pressure switch

6 Oilbar

7 Suction hose

8 Return hose

9 Oil connection hose

10 Drain pan

+49 (6158) 92980-0

Problem Reason Solution

No current supply Connect to current

Cable defect Replace cable

Pump is not sw itched on Sw itch on pump

Pump is clogged Clean the pump

Pump is defect Contact manufacturer

Suction hose clogged Clean suction hose

Pressure sw itch defect Contact manufacturer

Pump draw s air Check for leaks and if necessary

repair

Pump does not run Check Pump (refer to above

mentioned)

Spigot jammed Repair spigot

Spigott clogged Clean spigot

Barrel is empty Replace barrel

Suction hose not deep enough

inserted

Put suction hose deeply into the

medium

Suction hose defect Repair suction hose

Connections are leaking Seal in again the connections

Pump does not

run

Pump does not

supply

Oil bar does

supply no or only

little oil

Oil bar draw s air

7. Operation

Skilled staff may only carry out all work.

Impurities have tobe removed immediately according to local regulations.

Before operating the GTK device check it for leaks and defects and if necessary

repair.

7.1 Connect to power supply, pumps starts operating.

7.2 Put the bin which shall be filled under the spigot chosen of oil bar

7.3 Operate the tap to get out the oil

7.4 Once the desired amount is reached, return the tap to its original position to

complete the tapping process

7.5 Disconnect power supply.

8. Maintanence and trouble shooting

Check the device from time to time for leaks, damages and impurities and if

necessary remove and repair, in order to prevent damages and accidents.

Skilled staff may only carry out repairs.

There is a risk of electric shock

+49 (6158) 92980-0

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