RASOR DS503 Montageanleitung

DS503 ELECTRIC SCISSORS

USE MANUAL

COMPANY

ACKNOLEDGEMENT

DearCustomer,

thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.

Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,

furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor

years.Itsproductionhasalwaysbeensynonymouswithreliabilityattestedbymanyof

satisfiedcustomers.

Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer

withaservicethatmeets its needsandexpectations intermsof productquality,delivery

reliabilityandstock of finishedproducts.

Alltheparts ofthedeviceshavebeendesignedandproducedtoguaranteeanoptimum

performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®

products,itisrecommendedusingonlyoriginalsparepartsandcontactingtheheadoffice

foranymaintenancework.

Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 byLuigiSpinelli.Formore

thansixtyyearsithasbeenproducingautomaticcuttingsystems,cuttingunits fortextile

applications andelectricandpneumaticcutters.

Initiallyconsideredasapointof referenceforcuttingsystemsinthe

textileapplications,theRasor®products arenowadayswidelyusedin

otherfields:chemical,automotive,nauticalandsportsectorsandin

furnituremanufacturing.

Rasor®canrelyontheprofessionalcontinuityof three generations,

thankstotheprecious supportof thepromotingpartner,to hispassion,dedicationand

greatexperienceof seventyyears.

Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing

of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified

operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its

founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessential

sincethebeginningof its activity.

Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe

improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand

technologies.

1.GENERALSAFETY RULES

Thismanualisan integralpartofelectricscissorsDS503andmustbecarefully

readbeforeusingthem,sinceitgivesimportantindicationswithregardsto

theirsafeinstallation,useandmaintenance.Keepthemwithcare.

BeforeusingelectricscissorsDS503,readcarefullythefollowinggeneralsafety

rules.

•PACKAGING.

Aftertakingoffthepackagingmakesurethattheelectricscissorsareintact.

IncaseofdoubtdonotusethemandcontactanAuthorizedServiceCentre.

Donotleavepiecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)

withinthereachofchildrenordisabledpersons,sincetheyarepotentialsources

ofdanger.

•AVOIDDANGEROUSENVIRONMENTS.

PreventtheelectricscissorsDS503componentsfromcomingincontactwith

damporwetsurfaces.

•KEEPCHILDRENAWAY.

Unauthorizedpersons,inparticularchildren,mustbekeptawayfromthe

workingarea.

•FEEDCABLE.

Preventthefeedcablefromcomingincontactwithhot objects,pointed

surfacesorsharpedges.Neverpullthefeedcableof theelectricscissors.It

mustneverbereplacedbytheuser.Ifnecessarycontactprofessionallyqualified

staff.

•KEEPTHE WORKINGAREAALWAYSINORDER.

Theworkplacemustalwaysbekeptinorderandwell lightened;liquidsoroil

tracesmustnotbepresent.

•ALWAYS USEELECTRICSCISSORSDS503PROPERLY.

Usethescissorsonlytocarryouttheworks theyhavebeendesignedfor;do

notusethemimproperly.

•OBSERVETHEUSEOFTHE TOOLS.

Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.

•AVOIDACCIDENTALSTARTINGS.

BeforeconnectingelectricscissorsDS503, makesurethateverythingisinstalled

properly.

•CLOTHING.

Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving

parts.

•GOGGLESANDPROTECTIVEMETALMESHGLOVES.

Always usegoggles,protectivemetalmesh glovesapprovedbyRasor®during

useandmaintenanceoperations(accordingtoUNIEN388:2004standard).

•SPAREPARTS.

Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.

Blademaintenancemust beonlyperformedbyRasor®technicians.

•INSTALLATION.

Anyinstallationthatisnotinconformitywiththese

specifications couldjeopardizeyoursafetyandcancelsthe

warranty.

ALLRIGHTSARERESERVEDACCORDINGTOTHE

INTERNATIONALCOPYRIGHTCONVENTIONS,

Thereproductionof anypartof thismanual, inanyform,isforbiddenwithout

thepriorwrittenauthorizationofRasor®ElettromeccanicaS.r.l.

Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas

beentakenincollectingandcheckingthedocumentationcontainedinthis

manualto makeitascompleteandcomprehensibleaspossible.

Nothingcontainedinthismanualcanbeconsideredasawarranty,either

expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty

foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa

modificationorconfirmationof thetermsof anypurchasecontract.

Rasor®ElettromeccanicaS.r.l.products havenot been conceivedto workin areas atriskof

explosions andathighriskof fireandtheycannot cutwetordampmaterials.Moreover,

theycannot workincaseof rain.

Incaseof damageormalfunction,electricscissorsDS503 must not beuseduntil the

CustomerCareTechnicalServicehasrepairedthem.

Theoriginalconfigurationof theelectricscissorsmustnot bechangedatall.

Onreceivingthemmakesurethesupplycorrespondstowhathasbeenordered.

In caseofnon-complianceimmediatelyinform Rasor®.

Alsomakesurethescissorshavenotbeendamagedduringtransport.

CustomerCareTechnicalService

WARNING

Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although

themain featuresoftheequipmentdescribedin thismanualarenot subjecttochange,

Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details

andaccessoriesitdeemsnecessaryto improvetheproductorto meetmanufacturing

orcommercialrequirementsatanytimeandwithoutbeingobligedto updatethis

manualimmediately.

Informativeletter

Foranyinformation,pleasecontact

RASOR®ELETTROMECCANICA S.r.l.

ViaV.Caldesi,6;20161,MILANO(MI)-ITALY

Phone:+39.02.66221231;Fax:+39.02.66221293

e-mail: info@rasor-cutters.com

web: www.rasor-cutters.com

WARNING

2.TRANSPORTAND PACKING

Theelectricscissorsaredeliveredinacarryingcase,insidewhichtherearevarious options.

Thecodeof theorderedproductandits serialnumberareindicatedoutsidethepackage

(see picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage:

1) Hexagonalblade;

2) Greasetube;

3) Brushesforelectricmotor;

4) Fuse;

5) Driftforbladedisassembly;

6) Butterflywrenchforbladenutdisassembly.

3.PLATE DATA

Themanufacturer'sidentificationandECSTANDARD2006/42/ECconformityplate(see picture

below) islocatedonthefrontpartof theelectricscissors.

The plate mustnotbe removedatall, evenifthe equipment isresold.Alwaysrefer

tothe serialnumberwrittenontheplate itselfwhencontactingthe manufacturer.

Severalsafetywarningsareprintedonacardwhichisappliedto theelectricscissorsfeed

cable;suchwarningsmust bestrictlyfollowedbyeveryonedealingwiththeelectricscissors.

Thecompanyisnottobe heldresponsiblefordamagetopropertyoraccidentsto

peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In

such acase,theoperatoristheonlypersonresponsible.

DS503

220230 50 60 1 90

1300

READTHE

INSTRUCTION

MANUAL

DONOT

REMOVE

THE

SAFETY

DEVICES

HIGH

VOLTAGE

SHEARING

RISK

USE

METAL

GLOVES

USE

GOGGLES

ClassII doubleinsulation

Serialnumber

Yearofproduction

Model

Electric

data

4. PRODUCTDESCRIPTION

ThismanualdescribeselectricscissorsmodelDS503, whichareusedinorderto quicklycut

textilematerialsandleathers.Theyareextremelyversatile,lightandpreciseinthecutting

operation.

Thanksto theuseof anewfoot,thecuttingprocedureisveryquick andeffective,even

whenthebendingradius isparticularlynarrow.Onespecialfeatureof electricscissorsDS503

istheirabilityto sharpenthebladeineachmomentwithoutdisassemblingitbymeans of a

grindingwheelmountedonthescissors head.Aftercarryingoutthisoperation,itis possible

tostartcuttingagain.TheelectricscissorsDS503areextremelylight(theyweighonly

950g) andhandyandallowcarryingoutquick andprecisecuts.

Ahighpowermotor,perfectlybalanced,withahighnumberof revolutions andtotallyfree

of maintenance,reduces thevibrations to theminimum.Forthisreason theelectricscissors

complywithEuropeanDirectiveNo. 2002/44/ECconcerningtherisksderivingfrommechanical

vibrations.Themechanicalpartsaremadeof high-qualitysteelandbronzeandrequire

lubricationafterseveralworkinghours.

12 7

14 15

1Enablingpushbutton 9 Emerygrindingwheel

2Spiralcablegland 10 Sharpeningbutton

3Spiralfeedcable 11 Bladeprotectionguard

4Two-poleConturplug 12 Motorsupport

5Supportingfoot 13 Motorcasing

6Polygonalblade 14 Wormscrew

7Greaser 15 Fusecover

8Brushholdercap 16 Carbidecounterblade

Devicecomponents

5.TECHNICALFEATURES

7.FIELDOFAPPLICATIONS

6.RUMOR LEVEL

NOTE

It isadvisableforelectricscissorsDS503 ownersto verifythecompliancewiththestandard

concerningsafetyof workers:Italianlegislativedecree 81/08.Theuseof earprotecting

devicesiscompulsory.

Themaximum acousticpressurelevelemittedbyelectricscissorsDS503 isabout60 dB(A).

Noisetests havebeencarriedoutincompliancewithStandardUNIENISO11202:2010.

Thedevicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefiltering

system),varyintheextentof fewdb (A).

ElectricscissorsDS503 havebeendesigned,manufacturedandassembledto cuteverykind

of fabricsormaterials,withtheexceptionofmetal,plasticorwood,bymeans of rotary

circular,decagonalorhexagonalblades.

Thisequipmentmust not work:

-inareasproneto explosions;

-inpresenceof finedustorcorrosivegases;

-onwetordampmaterials;

-to cutplastic,metalandwoodenmaterials.

Itisforbiddentouseelectric scissorsDS503 for purposesdifferentfrom the above-

mentionedones.

Thetechnicaldataareonlyindicative andthey canbe changed withoutnotice.

EXTRAsteel hexagonalblade

HSS steelhexagonalblade

HSS steel circularblade

HSS steel hexagonalbladecovered

with Teflon®

HSSsteeldecagonalblade

503EHSS

Features oftheavailableblades

503EEXT

503CHSS

503EHSSTF

503DHSS

50 mmwith carbidecounterblade

1,300 rev/min

about9mm

monophase-90 W

1A,withprotectionfuse

950 g

1570 g

1.5mt(canbeextended)

LUX200

<2.5m/s2

0~55°C

10 ~95%withoutcondensate

Cuttingworkingdepth

Motorpower

Weight(withfeedcable)

ElectricscissorsDS503 features

Bladediameter

Bladespeed

Max.absorption

Temperature

Humidity

Totalweight (withpackage)

Electricalcable length

Minimumluminosityforworking

operations

Vibrations atthestartup

9. RESIDUALRISKS

Eventhoughtheelectricscissorsaresafe,operatorsmust becarefulto preservetheirand

otherpeople’ssafety.

LAttheendof theworkingoperations,themotorandthemetalparts couldbevery

hot.

LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.

8.USE WARNINGS

We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.

·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the

countrywheretheequipmentisto beinstalled.

·It is STRICTLY FORBIDDENto smokeduringtheinstallation oradjustmentoperations of

theelectricscissors.

·TheCustomerundertakesto complywithandmakehisstaff observeall therulesand

regulations inforceconcerningsafety,preventionof accidents andhealthinthework

place.Therefore,theCustomerassumestheresponsibilityto strictlyfollowall therules

andregulations inforce,aswell asthespecialprovisions inforceinsportandpublic

installations theCustomerdeclaresto knowafterreceivingall therelevantnecessary

information.

·Theelectricscissorswork alsowithouttheirsafetyprotectivedevice.This

protectivedevicemustNEVERbe removed.

·Alwayschecktheresistanceofthematerialtobecutandthekindofbladewhichisbeing

used.

·TheCustomershall equiphis own personnelwith all theindividualsafetyprotections for

theexecutionof theworks,aswell aswiththeoneswhichmightbeprescribedbythe

Manufacturerdueto specificdangerconditions of theplantorof thearea wherethe

personnelmust work.

·Onlyoneoperatormustusetheelectricscissorsalwaysstandingbehindtheguide

handle.Donot makeanyadjustmentwhilethebladeisworkingorwhiletheelectric

plugisconnected.

·Alwayspayattentionto theelectriccablepositionto preventitfrombeingcutor

damagedbytheblade.

·It isallowedto assembleelectricscissorsDS503 onmachinesO.E.M.onconditionthat

theiroriginalstructureisnot modified.Otherwise,theinterventionmust becertifiedby

Rasor®.

10. USE

Tousetheelectricscissorsmanually,proceedasfollows:

1) Laythematerialto becutonatable;

2) Connectthescissorsto thepowersupply;

3) Putthematerialonthecuttingfoot;

4) Enabletheenablingpush button(see pict.3);

5) Push theelectricscissorsinthedesireddirection,

beingcarefulto keepthematerialinfrontof them

asstretchedaspossibleandpreventingitfrom

curlinginthefrontpartof thescissors.

NOTE

Thethrustontheelectricscissorsmust beasuniform

aspossible.Tocarryoutlinearcuts withprecision(and

tofollowpredeterminedpaths),wealsorecommend

usingthearrowpoint(see point“A”inpicture4).

11.MOTOR FUSE REPLACEMENT

Inorderto replacethemotorfuse,proceedasfollows:

1) Disconnectthescissorsfromthepowersupply;

2) Removethescrewfromthefusecover(see

point“A”inpicture5);

3) Takeouttheglass fusebymeans of theproper

plierssupplied(see picture6);

4) Verifyits integrity(see picture7)and,incase,install anew

fusecheckingthecorrectamperage;

5) Closethecoverandtightenthescrew.

WARNING

Neverusethescissorswhenthefusecoverisopen.

Riskof electricshock.

13. BLADESHARPENING

12. REPLACEMENTOFTHEMOTOR BRUSHES

ElectricscissorsDS503 areprovidedwithahighpower

permanentmagnetmotorandtorque.Forthisreason

itisnecessaryto check periodicallyifthecarbonbrushes

areworn in ordernot to jeopardizethemotoroperation

anditsdurationperiod.Unscrewthecapslocatedon

thecoverbymeans of aslottedscrewdriver(see picture

8);withdrawthecarbonbrushes,check iftheyareworn

and,ifneeded,replacethem.Assemblethetwocaps

again,beingcarefulto holdtheminaperfectlyvertical

position,andscrewthemcompletelyonlywhenyou

aresurethattheyarecorrectlypositioned.

Note: Thebrush must beinsertedwithits black part

directedinsidethemotor.

Note: Aslightdifferenceinthewearof thetwobrushesisabsolutelynormalinapermanent

magnetmotor.Nevertheless,intheeventthatthedifferencebetweenthemisexcessive,

itisnecessaryto applyto atechnicalcenterforacompletecheck of thefixture.

Beforecarryingoutanyoperations ontheelectricscissors,makesurethatthesupplyplug

isnot connectedto themains.

WARNING

Aftermanyhoursofacontinuativeuseof theelectric

scissorsoriftheyarenot ableto cutanymore,itis

necessaryto sharptheblade.Tocarryoutthisoperation,

startthebladeandpress sharpeningbutton“1”for3-4

seconds(asshowninpicture9).Repeatthisoperation

2-3times.

Ifthesharpeningprocess shouldbeineffective,check

thewearof theemerygrindingwheel“2”(see picture

9).Ifwheel“2”istoo wornordirty,replaceitbyremoving

thebladebymeans of thepropertool.

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