RASOR FP503 Montageanleitung

PNEUMATIC SCISSORS

USE MANUAL

FP503

COMPANY

ACKNOWLEDGMENT

DearCustomer,

thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.

Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,

furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor

years.Itsproductionhasalwaysbeensynonymouswithreliabilityattestedbymanyof

satisfiedcustomers.

Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer

withaservicethatmeets its needsandexpectations intermsof productquality,delivery

reliabilityandstock of finishedproducts.

Alltheparts ofthedeviceshavebeendesignedandproducedtoguaranteeanoptimum

performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®

products,itisrecommendedusingonlyoriginalsparepartsandcontactingtheheadoffice

foranymaintenancework.

Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 byLuigiSpinelli.Formore

thansixtyyearsithasbeenproducingautomaticcuttingsystems,cuttingunits fortextile

applications andelectricandpneumaticcutters.

Initiallyconsideredasapointof referenceforcuttingsystemsinthe

textileapplications,theRasor®products arenowadayswidelyusedin

otherfields:chemical,automotive,nauticalandsportsectorsandin

furnituremanufacturing.

Rasor®canrelyontheprofessionalcontinuityof three generations,

thanksto theprecious supportof thepromotingpartner,to hispassion,dedicationandgreat

experienceof seventyyears.

Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing

of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified

operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its

founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessentialsince

thebeginningof its activity.

Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe

improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand

technologies.

1.GENERALSAFETY RULES

Thismanualisanintegralpartof pneumaticscissorsFP503 andmust becarefully

readbeforeusingitsinceitgivesimportantindicationswith regardstoitssafe

installation,useandmaintenance.Keepitwith care.

BeforeusingpneumaticscissorsFP503,readcarefullythefollowinggeneral

safetyrules.

•PACKAGING.

Aftertakingoffthepackagingmakesurethatthemachineisintact.Incaseof

doubtdonotusethemandcontactanauthorizedservicecentre.Donotleave

piecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)withinthe

reachof childrenordisabledpersonssincetheyarepotentialsourcesofdanger.

•AVOIDDANGEROUSENVIRONMENTS.

•KEEPCHILDRENAWAY.

Unauthorizedpersons,inparticularchildren,must bekeptawayfromtheworking

area.

•KEEPTHE WORKINGAREAALWAYSINORDER.

Theworkplacemustalwaysbekeptinorderandwelllightened;

•ALWAYSUSEPNEUMATICSCISSORSFP503PROPERLY.

Usethescissorsonlytocarryouttheworkstheyhavebeendesignedfor;do

notusethemimproperly.

•OBSERVETHEUSEOFTHE TOOLS.

Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.

•AVOIDACCIDENTALSTARTINGS.

BeforeconnectingpneumaticscissorsFP503,makesurethateverythingis

installedproperly.

•CLOTHING.

Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving

parts.

•GOGGLESANDPROTECTIVEMETALMESHGLOVES.

Alwaysusegoggles,protectivemetalmesh glovesapprovedbyRasor®during

useandmaintenanceoperations(accordingtoUNIEN388:2004standard).

•SPAREPARTS.

Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.

Blademaintenancemust beonlyperformedbyRasor®technicians.

•INSTALLATION.

Anyinstallationthatisnot inconformitywiththesespecifications couldjeopardize

yoursafetyandcancelsthewarranty.

ALLRIGHTSARERESERVEDACCORDINGTOTHE

INTERNATIONALCOPYRIGHT CONVENTIONS

Thereproductionof anypartof thismanual, inanyform,isforbiddenwithoutthe

priorwrittenauthorizationof Rasor®ElettromeccanicaS.r.l.

Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas

beentakenincollectingandcheckingthedocumentationcontainedinthis

manualto makeitas completeandcomprehensibleaspossible.

Nothingcontainedinthismanualcanbeconsideredasawarranty,either

expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty

foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa

modificationorconfirmationof thetermsof anypurchasecontract.

Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedto workinareasatriskof

explosions andathighriskof fire.

Incaseof damageormalfunction,pneumaticscissorsFP503 must not beuseduntil the

CustomerCareTechnicalServicehasrepairedthem.

Theoriginalconfigurationof thepneumaticscissorsmustnot bechangedatall.

Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.

Incaseofnon-complianceimmediatelyinformRasor®.

Alsomakesurethescissorshavenotbeen damagedduringtransport.

CustomerCareTechnicalService

WARNING

Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although

themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,

Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details

andaccessoriesitdeemsnecessaryto improvethemachineorto meetmanufacturingor

commercialrequirements atanytimeandwithoutbeingobligedto updatethismanual

immediately.

Informativeletter

Foranyinformation,pleasecontact

RASOR®ELETTROMECCANICA S.r.l.

ViaV.Caldesi,6;20161,MILANO(MI)-ITALY

Phone:+39.02.66221231;Fax:+39.02.66221293

e-mail: info@rasor-cutters.com

web: www.rasor-cutters.com

WARNING

2.TRANSPORTAND PACKING

Thepneumaticscissorsaredeliveredinacarryingcase,insidewhichtherearevariousoptions.

Thecodeoftheorderedproductanditsserialnumberareindicatedoutsidethepackage(see

picture1).Thefollowingaccessories arecontainedinabaginsidethepackage(seepicture2):

1) Hexagonalblade(6sides);

2) Greasetube;

3) Hexagonalwrenchforgrindingwheelnuttightening;

4) Driftforbladedisassembly.

5) Lubricatingoil (15 ml);

6) Rubberhose.

3.PLATE DATA

Themanufacturer'sidentificationand2006/42/ECSTANDARDconformityplate(see picture

below) islocatedonthefrontpartof thepneumaticscissors.

The platemustnotbe removedatall,evenifthe machine isresold.Alwaysreferto

theserialnumber(writtenontheplateitself)whencontactingthemanufacturer.

Severalsafetywarningsareprintedonacardwhich isappliedto thescissors;suchwarnings

must bestrictlyfollowedbyeveryonedealingwith themachine. Thecompanyisnottobe

heldresponsiblefordamagetoproperty oraccidentstopeoplewhich might occur

iftheabove-mentionedwarnings arenotobserved. Insuch acase, theoperatoris

theonlypersonresponsible.

Serialnumber

Yearofproduction

Model

Motordata

READTHEINSTRUCTIONMANUAL

USE METALGLOVES

USEGOGGLES

SHEARINGRISK

DONOTREMOVE THESAFETY

DEVICES

FP503 SS_________

1900

4. PRODUCTDESCRIPTION

ThismanualdescribespneumaticscissorsmodelFP503, whichareusedinorderto quickly

cutfabricsin thetextileindustryandothermaterials.Theyareextremelyversatile,lightand

preciseinthecuttingoperation.Thanksto theuseof anewfoot,thecuttingprocedureis

veryquick andeffective,evenwhenthebendingradius isparticularlynarrow.Onespecial

featureof pneumaticscissorsFP503 istheirabilityto sharpenthebladeineachmoment

withoutdisassemblingitbymeans of agrindingwheelmountedonthescissorshead.After

carryingoutthisoperation,itispossibleto startcuttingagain.Thepneumaticscissorsare

providedwithathreadedconnectionformanyairpipeline.Theturbine,perfectlybalanced,

withahighnumberof revolutions andtotallyfree of maintenance,reducesthevibrations and

thenoiseto theminimum.

Thepneumaticscissorscanbeusedalsooutdoorandto cutdamporwetmaterialsand

thereforeparticularlyrecommendedintannery,dyeworks,etc.ThepneumaticscissorsFP503

areextremelylight(theyweightonly790g) andhandyandallowcarryingoutquick and

precisecuts.Theuseof compressedairassourceof energyallowsworkingcontinuously

withoutproblemsof heatingormotoroverload.Themechanicalparts aremadeupof steel

andhighresistantbronzeandrequirealubricationaftermanyworkinghours.

11/4"gasconnectionforthe air

connector 9Sharpeningbutton

Safetydevice toenable the control

lever 10 Bladeprotectionguard

3 Controllever 11 Motorsupport

4 Supporting foot 12 Silencer

5Polygonal blade 13 Antifrictionbush

6Greaser 14 Carbide counterblade

7Pneumatic motor 15 Reference point

8Emerygrinding wheel 16 Allenscrewtodisassemble the

motorsupport

Devicecomponents

7.FIELDOFAPPLICATION

6.NOISE LEVEL

Themaximum acousticpressurelevelemittedbypneumaticscissorsFP503 isabout60 dB

(A).Noisetests havebeen carriedoutincompliancewithStandardUNIENISO11202:2010.

Thedevicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefiltering

system),varyin theextentof fewdb (A).Thenoiselevelhasbeen detectedwith thesilencer

suppliedwith thefixtureassembledon theexhaust.Thesilencermust neverberemoved.

NOTE

It isadvisableforpneumaticscissorsFP503 ownersto verifythecompliancewiththestandard

concerningsafetyof workers:Italianlegislativedecree 81/08. Theuseof earprotectingdevices

iscompulsory.

PneumaticscissorsFP503 havebeendesigned,manufacturedandassembledto cutfabricsor

technicalmaterials,withtheexceptionof metal,plasticorwood,bymeans of rotarycircular,

decagonalorhexagonalblades.

Thisequipmentmust not work:

-in areas proneto explosions;

-in presenceof finedustorcorrosivegases;

-to cutplastic,metalandwoodenmaterials.

Itisforbiddentousepneumatic scissorsFP503 for purposesdifferentfromthe

above-mentionedones.

5.TECHNICALFEATURES

Thetechnical dataareonlyindicative andthey canbe changed withoutnotice.

50mm withcounterblade -heavy metal

1.900rev/min

about8mm

350Wwithmax.pressure

6bar

790g

1.600g

8litres/sec.

LUX200

<2,5m/s2

0~55°C

10~95%withoutcondensate

Cuttingworkingdepth

Power

Weight

PneumaticscissorsFP503 features

Blade diameter

Bladespeed

Workingpressure

Temperature

Humidity

Weightwithpackage

Airconsumption

Minimumlightforworkingoperations

Vibrationsat thestartup

EXTRAsteelhexagonalblade

HSS steelhexagonalblade

HSSsteelcircularblade

HSSsteelhexagonalbladecoveredwith

Teflon®

HSS steeldecagonalblade

503CHSS

503EHSSTF

503DHSS

503EHSS

Features oftheavailableblades

503EEXT

8.USE WARNINGS

We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.

·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the

countrywherethemachineisto beinstalled.

·It is STRICTLY FORBIDDENto smokeduringtheinstallation oradjustmentoperations of

thepneumaticscissors.

·TheCustomerundertakesto complywithandmakehisstaff observeall therulesand

regulations inforceconcerningsafety,preventionof accidents andhealthinthework

place.Therefore,theCustomerassumestheresponsibilityto strictlyfollowall therules

andregulations inforce,aswell asthespecialprovisions inforceinsportandpublic

installations theCustomerdeclaresto knowafterreceivingall therelevantnecessary

information.

·Thepneumatic scissorswork evenwithout their safetyprotectivedevice.This

protectivedevicemustNEVERbe removed.

·Alwayscheck theresistanceof thematerialto becutandthekindof bladewhichisbeing

used.

·TheCustomershall equiphis own personnelwith all theindividualsafetyprotections for

theexecutionof theworks,aswell aswiththeoneswhichmightbeprescribedbythe

Manufacturerdueto specificdangerconditions of theplantorof thearea wherethe

personnelmust work.

·Onlyoneoperatormust usethepneumaticscissorsalwaysstandingbehindtheguide

handle.Donot makeanyadjustmentwhilethebladeisworking.

·Alwayspayattentionto thepositionof theairpipeto preventitfrombeingcutor

damagedbytheblade.

·It isallowedto assemblepneumaticscissorsFP503 onmachinesO.E.M.oncondition

thattheiroriginalstructureis not modified.Otherwise,theinterventionmust becertified

byRasor®.

·Thepneumaticscissors FP503 areequippedwithdoublesafetypush button withalever

andaratchetonthehandle:theratchetprevents thestartpush buttonfrombeing

enabledaccidentally,theleveroperatesthescissors.Neverremovetheratchet.

9. RESIDUALRISKS

10. USE

Eventhoughthepneumaticscissorsaresafe,operatorsmust payattentionto preservetheir

andotherpeople’ssafety.

LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.

Tousethepneumaticscissorsmanually,proceedasfollows:

1) Laythematerialto becuton thetable;

2) Connecttheairhoseto thequick connection“A”(not supplied) (see picture3);

3) Setthepressuregauge(option)to 6bar;

4) Putthematerialonthecuttingfoot(see picture4);

5) Push thestartingleveraftermovingthesafetydevice(see picture5);

6) Push thepneumaticscissorsinthedesireddirection,beingcarefulto keepthematerial

infrontof themasstretchedaspossibleandpreventingitfromcurlinginthefrontpart

of thescissors.

NOTE

Thethruston thepneumaticscissors must beas uniform as possible.Tocarryoutlinearcuts

withprecision(andtofollowpredeterminedpaths),wealsorecommendusingthearrow

point(see point“B” inpicture6).

11.AIRPRESSUREGAUGE(OPTION)

Thepneumaticscissorsmust benecessarilyfedwith

lubricatedairwithapressureof 4-6bar.

Rasor®offers,as option,areduction unitfilterwith a

pressuregaugealreadycalibratedwiththequantity

ofoil to bedelivered.

Theunitshowninpicture7ismadeupof:

1-pressurereducer;

2-valveto drain thecondensate;

3-drip-feedoilerunit;

4-oil tank;

5-pressuregauge;

6-condensatetank;

7-pipefittingtoconnectthequickconnectionto

thenetwork;

8-pipefittingto connectthequick connectionto thescissors.

Fortheuseandmaintenancereadtheinstructionsheetsuppliedwith thefilter.

12. BLADESHARPENING

Aftermanyhoursof acontinuativeuseof thepneumatic

scissorsoriftheyarenot ableto cutanymore,itisnecessary

to sharptheblade.

Tocarryoutthisoperation,startthebladeandpress emery

grindingwheel“2”onthesameone(bypressingsharpening

button “1”as shown inpicture8)for3-4seconds.Repeat

thisoperation2-3times.

Ifthesharpeningprocess shouldbeineffective,check the

wearof theemerygrindingwheel“3”(see picture9).If

wheel“3”istoo wornordirty,replaceitbyremovingthe

bladebymeans of thepropertool.

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