Raven SCS 460 Beilage

SCS 460 Serial Interface

Installation & Service Manual

While every effort has been made to ensure the accuracy of this document,

Raven Industries assumes no responsibility for omissions and errors. Nor is any

liability assumed for damages resulting from the use of information contained

herein.

Raven Industries shall not be held responsible or liable for the effects of

atmospheric conditions and sunspot activity on the performance of our products.

Raven Industries cannot guarantee the accuracy, integrity, continuity, or

availability of the GPS signal from the U.S. Department of Defense/NAVSTAR

GPS satellites, the OmniSTAR correction service, or the WAAS correction

service. Raven Industries accepts no responsibility for the use of the signal for

other than the stated purpose.

Raven Industries shall not be responsible or liable for incidental or consequential

damages or a loss of anticipated benefits or profits, work stoppage or loss, or

impairment of data arising out of the use, or inability to use, this system or any of

its components.

Disclaimer

Table of Contents

Manual No. 016-0159-823 i

Chapter 1 Important Safety Information................................................. 1

Important Safety Information ..........................................................................................1

Hydraulic Safety .......................................................................................................2

Electrical Safety ........................................................................................................2

Chapter 2 Introduction............................................................................. 3

Introduction ....................................................................................................................3

Unit Definitions and Conversions ...................................................................................4

Unit of Measure Definitions ......................................................................................4

Unit of Measure Conversions ...................................................................................4

Calculating Machine’s Calibration Values ......................................................................5

Calculate the Boom Cal Value ..................................................................................5

Calculate the Speed Cal Value .................................................................................5

Calculate the Meter Cal Value ..................................................................................7

Calculate the Valve Cal Value ..................................................................................7

Calculate the Rate 1 and Rate 2 Cal Values ............................................................8

Verifying Flow Rate Limits ........................................................................................9

Chapter 3 Calibration Card..................................................................... 11

Introduction ..................................................................................................................11

Chapter 4 Installation.............................................................................. 13

Sensor Installation ........................................................................................................13

Raven Radar Speed Sensor ...................................................................................13

Wheel Drive Speed Sensor ....................................................................................14

Phoenix 10 GPS Speed Sensor .............................................................................16

Flow Meter Installation .................................................................................................17

Mounting the Flow Meter ........................................................................................17

Install the Pressure Transducer - Optional .............................................................17

Control Valve Installation ..............................................................................................18

Install the Control Valve ..........................................................................................18

Alternate Bypass Line Plumbing System ...............................................................19

Connect the Flow Control Cable Boom Valve Connectors .....................................19

Console and Cabling Installation ..................................................................................20

Battery Connections .....................................................................................................22

Chapter 5 Console Programming and Calibration............................... 23

Console Identification ...................................................................................................23

Console Features .........................................................................................................24

Button Definitions ...................................................................................................25

Console Programming .................................................................................................26

Table of Contents

ii SCS 460 Serial Interface Installation & Service Manual

Data Entry .............................................................................................................. 26

Initial Console Programming ................................................................................. 26

Changing Initial Console Programming ................................................................. 28

Programming Additional System Data ................................................................... 29

System Features ......................................................................................................... 30

Data Menu ............................................................................................................. 30

Data Logger On/Off ............................................................................................... 31

Self Test Feature ................................................................................................... 32

Volume/Min Rate Fault .......................................................................................... 33

Volume/Area Rate Alarm ....................................................................................... 33

Low Tank Fault ...................................................................................................... 33

Automatic Rate +/- ................................................................................................. 33

Control Valve Delay and Valve Advance ............................................................... 34

Zero Speed Shut-Off .............................................................................................. 34

Data Lock Feature ................................................................................................. 34

Decimal Shift Feature ............................................................................................ 35

Chapter 6 Initial System Setup and Testing ......................................... 37

Initial System Setup ..................................................................................................... 37

Alternate Bypass Line System Setup .................................................................... 38

Initial System Field Test ............................................................................................... 39

Alternate Bypass Plumbing Initial System Field Test ............................................. 39

Chapter 7 Preventative Maintenance & Troubleshooting ................... 41

General Preventative Maintenance ............................................................................. 41

Flow Meter Maintenance ............................................................................................. 41

Flow Meter Preventative Maintenance and Adjustment ........................................ 41

Testing Flow Meter Cables .................................................................................... 42

Recalibrating the Flow Meter ................................................................................. 43

Speed Sensor Cables .................................................................................................. 44

Testing Speed Sensor Extension Cables ............................................................... 44

Troubleshooting ........................................................................................................... 45

Console Issues ...................................................................................................... 45

Rate Control Issues ............................................................................................... 46

Chapter 8 Replacement Parts................................................................ 49

CHAPTER

Manual No. 016-0159-823 1

C hapt er 1

Important Safety

Information

Important Safety Information

Read this manual and the operation and safety instructions included with your implement and/or controller

carefully before installing the SCS 460 Serial Interface system.

•Follow all safety information presented within this manual.

•If you require assistance with any portion of the installation or service of your Raven equipment, contact

your local Raven dealer for support.

•Follow all safety labels affixed to the system components. Be sure to keep safety labels in good condition

and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels,

contact your local Raven dealer.

When operating the machine after installing the SCS 460 Serial Interface system, observe the following safety

measures:

•Be alert and away of surroundings.

•Do not operate the SCS 460 Serial Interface system while under the influence of alcohol or an illegal

substance.

•Remain in the operator’s position in the machine at all times when the SCS 460 Serial Interface system is

engaged.

•Determine and remain a safe working distance from other individuals. The operator is responsible for

disabling the SCS 460 Serial Interface system when the safe working distance has been diminished.

•Ensure the SCS 460 Serial Interface is disabled prior to starting any maintenance work on the machine or

parts of the SCS 460 Serial Interface system.

•Follow all label instructions for proper chemical mixing, handling, and container disposal methods.

NOTICE

Chapter 1

2 SCS 460 Serial Interface Installation & Service Manual

Thoroughly bleed the nurse tank hose and all other system lines prior to disassembling the flow meter, fittings,

and hoses, especially in the case of anhydrous ammonia.

Hydraulic Safety

•Raven Industries recommends that appropriate protective equipment be worn at all times when working on

the hydraulic system.

•Never attempt to open or work on a hydraulic system with the equipment running. Care should always be

taken when opening a system that has been previously pressurized.

•When disconnecting the hydraulic hoses or purging is required, be aware that the hydraulic fluid may be

extremely hot and under high pressure. Caution must be exercised.

•Any work performed on the hydraulic system must be done in accordance with the machine manufacturer’s

approved maintenance instructions.

•When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure

that precautions are taken to prevent any foreign material or contaminants from being introduced into the

machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration

system will reduce performance and possibly damage the hydraulic valves.

Electrical Safety

•Always verify that the power leads are connected to the correct polarity as marked. Reversing the power

leads could cause severe damage to the equipment.

•Ensure that the power cable is the last cable to be connected.

•Disconnect the SCS 460 Serial Interface console before jump-starting the vehicle.

•Disconnect the SCS 460 Serial Interface console before welding any component of the machine.

DANGER

CAUTION

CHAPTER

Manual No. 016-0159-823 3

C hapt er 2

Introduction

Congratulations on your purchase of the Raven SCS (Sprayer Control System) 460 Serial Interface! The

Raven SCS 460 is designed to provide uniformity of spray applications, regardless of the vehicle’s speed.

Utilizing a computer-based console, a speed sensor, a flow meter, and a control valve, the SCS 460 also

functions as an area monitor, speed monitor, and volume totalizer.

The operator sets the target volume per area to be applied, and the SCS 460 automatically maintains the flow.

A manual override switch allows the operator to manually control the flow for spot-spraying. The actual volume

per area being applied is displayed at all times on the console.

NOTICE

The performance of the SCS 460 relies on the

proper installation and preventative

maintenance of the system and the sprayer.

Review this Installation & Service Manual

thoroughly before operating the system.

Chapter 2

4 SCS 460 Serial Interface Installation & Service Manual

Unit Definitions and Conversions

Unit of Measure Definitions

Unit of Measure Conversions

To convert the METER CAL value into the a unit of measure, divide the original number printed on the Flow

Meter label by the desired conversion unit of measure value.

Abbreviation Definition Abbreviation Definition

GPM Gallons per Minute cm Centimeters

lit/min Liters per Minute dm Decimeters

dl/min Deciliters per Minute m Meter

PSI Pounds per Square Inch MPH Miles per Hour

kPa Kilopascal km Kilometers

GPA Gallons per Acre km/h Kilometers per Hour

lit/ha Liters per Hectare US Volume per Acre

ml/ha Milliliters per Hectare SI Volume per Hectare

GPK Gallons per 1,000 Square Feet TU Volume per 1,000 Square Feet

mm Millimeters [ ] Metric Numbers

Fluid Ounces Conversion Formula Liters Conversion Formula Pounds Conversion Formula

Original METER CAL Number

128 Original METER CAL Number

3.785 Original METER CAL Number

Weight of One Gallon of Product

Liquid Area

•1 US gallon = 128 fluid ounces •1 square meter = 10.764 square feet

•1 US gallon = 3.785 liters •1 hectare = 2.471 acres or 10,000 square meters

•1 US gallon = 0.83267 imperial gallons •1 acre = 0.405 hectares or 43,560 square feet

•1 US gallon = x 8.34 pounds (water) •1 square mile = 640 acres or 258.9 hectares

Length Pressure

•1 millimeter (mm) = 0.039 inches •1 psi = 6.89 kPa

•1 centimeter (cm) = 0.393 inches •1 kPa = 0.145 psi

•1 meter (m) = 3.281 feet

•1 kilometer (km) = 0.621 miles

•1 inch = 25.4 mm or 2.54 cm

•1 mile = 1.609 km

Manual No. 016-0159-823 5

Introduction

Calculating Machine’s Calibration Values

Calculate the Boom Cal Value

Broadcast Spraying

Calculate the Boom Cal value in inches [cm] by multiplying the number of tips by the spacing between the tips.

Be sure to write down these figures for future reference when programming the console.

FIGURE 1. Boom Sections

Band Spraying

Calculate the Boom Cal value in inches [cm] by multiplying the number of tips by the spacing between the tips.

Calculate the Adjusted Applied Rate by multiplying the Broadcast Rate by the Band Width in inches [cm], then

divide by the spacing in inches [cm].

For Example:

Calculate the Speed Cal Value

Raven Radar Only

The initial Speed Cal value for Raven radar is 598 [152]. After the initial console programming has been

performed, this value may be adjusted to optimize the system’s performance.

Broadcast Rate = 20 GPA [200 lit/ha]

Spacing = 40 inches [100 cm]

Band Width = 14 inches [40 cm]

GPA x Band Width = Adjusted Applied Rate

Spacing

20 x 14 = 7 GPA

[200] x [40] = 80 lit/ha

[100]

Chapter 2

6 SCS 460 Serial Interface Installation & Service Manual

Phoenix 10 Speed Sensors Only

The initial Speed Cal value for Phoenix 10 speed sensors is 785 [200]. After the initial console programming

has been performed, this value may be adjusted to optimize the system’s performance.

Wheel Drive Speed Sensors Only

Important: This procedure should be performed only after the entire system installation is complete. This

procedure is critical to the console’s performance, so measure carefully. This procedure

should be performed on the same soil conditions in which you will be spraying, since wheel

circumference varies in soft soil versus hard-packed soil.

FIGURE 2. Speed Cal Value Calculation

1. Place a chalk mark or tape on the tire on which the speed sensor is mounted.

2. Mark the spot on the ground directly below the chalk mark or tape.

3. Drive the machine straight ahead, counting 10 full rotations of the wheel.

Important: The mark must stop at the same position (with the chalk mark or tape perpendicular to the

ground at the bottom of the tire) as before it was before the measurement began.

4. Measure the distance (in inches/cm) from the ground starting mark to the stopping mark. Round off fractions

of an inch/cm.

5. Write down this number as it will be used as the Speed Cal value when programming the console.

Note: Large tires and very low speed applications may require additional magnets to ensure accurate

speed readings. Any even number of magnets may be used as long as they alternate in color and

are equally spaced. After calculating the Speed Cal value, the number must be adjusted according

to the actual number of magnets used.

For Example:

Normal Number of Magnets x Calculated Speed Cal = Adjusted Speed Cal

Actual Number of Magnets

4 x 1200 = 800

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