Raytec Spartan Series Bedienungsanleitung

SPARTAN

Floodlight Range Installation Guide

CML13ATEX3007 IEC Ex CML14.0001

This installation guide provides instructions for installing the Infra-Red and

White-Light SPARTAN SPX series of explosion protected ﬂoodlights.

Text in Bold is speciﬁc for emergency variants

Overview

1Safety Instructions

2Installation

3Maintenance

4Technical Speciﬁcation

5Trouble Shooting

The SPARTAN series of explosion protected ﬂoodlights are specialist devices,

certiﬁed for use in speciﬁc operating environments.

The units must be installed in accordance with these instructions, must be correctly

certiﬁed for the speciﬁc operating environment and must be installed by suitably

qualiﬁed personnel.

Emergency ﬂoodlights will require the fuse to be reconnected upon

installation and the ﬂoodlight subjected to three 24 hour charge/discharge

cycles to bring the battery up to peak capacity.

If you have any queries about the installation or the certiﬁcation of the unit – please

contact Raytec for immediate assistance and advice.

910-M-0094 Rev D

Important information

2www.rayteccctv.com UK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

1. Safety instructions

1. Read this leaﬂet carefully before commencing to install the SPARTAN unit and

retain it for future use. Installation can only be carried out by suitably qualiﬁed

personnel.

2. Check the certiﬁcation to ensure that the mains supply and the ambient

temperature present is suitable for the unit being installed.

3. If the SPARTAN unit is to be installed in areas of high vibration, please consult

with Raytec.

4. The SPARTAN unit housing is constructed from marine grade aluminium and

toughened glass. The end user must ensure that these materials are suitable

for the environment the SPARTAN unit will be installed in; Zone 1 and Zone 2

Hazardous areas.

5. Check certiﬁcation nameplate on side of ﬂoodlight to ascertain type of threaded

cable entry on the luminaire. Select suitably certiﬁed ATEX/IEC Ex cable glands

and stopper plugs, these must be parallel thread, have a minium of 5 full thread

engagement and be of a medium/ﬁne tolerance to ISO965-1 and ISO965-3. The

cable entry devices selected must maintain the IP rating of the luminaire

6. The incoming mains cable should not exceed a temperature rise of 20°C above

the ambient conditions; select suitable cable.

Install in a well

ventilated area Do not continually

stare at lamp

Isolate mains before

removing cover

1.5m

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Americas Tel: +1 613 270 9990

2. Installation

Mounting SPARTAN Unit

1. To meet the requirements of certiﬁcation a MINIMUM of 2 ﬁxing points must be

used, the ﬁxing points must be suitable for the conditions of use.

Spartan 12 Floodlight

Spartan 24 (Emergency Variant Shown)

4www.rayteccctv.com UK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

Spartan 48

2. The unit may have been supplied with an integrated photocells. Care should be

taken when positioning the unit to ensure the sensors are not shielded, is not

pointing directly at another light source and is monitoring the general, prevailing

light conditions.

3. The SPARTAN ﬂoodlight and the mounting bracket is supplied together as a

unit. The bolts in the side of the housing shall be removed and used to secure

the bracket to the SPARTAN housing, the bracket can be attached in the top

or bottom position depending on the mounting application, where possible the

cable glands should be kept to the bottom of the ﬂoodlight. It is very important

that the red ﬁbre washers are ﬁtted between the SPARTAN housing and the

mounting bracket. The unit must be aligned ﬁrst before securing the bracket,

on SPARTAN 24 and 48 units a locking screw is provided to lock the luminaire

at various angles, the unit can be mounted horizontally or vertically allowing the

unit to point up/down or left/right.

5www.rayteccctv.comUK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

Typical wiring diagram – standard luminaires

Typical wiring diagram – emergency luminaires

6www.rayteccctv.com UK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

4. Wire the Mains cable into the terminal block. Provision has been made for

this and identiﬁed as the E (Earth), L (Live), Ls (Live switched) and N (Neutral)

terminals. There are two pairs of contacts for each of these to facilitate a mains

cable that can be looped in and out of the unit. The Ls terminals on a standard

unit is not electrically connected but allows them to be used on the same

circuits as emergency ﬂoodlights.

5. Installer should earth the unit separately – an internal and external earth point

are provided as standard.

6. Connect wires to mains supply.

7. If the unit is opened for any reason, disconnect mains – On emergency

luminaires there may be more than one mains supply.

8. All SPARTAN ﬂoodlights have terminal blocks suitable for looping 4mm2 cable,

only one cable should be connected to each terminal block connection.

9. Emergency SPARTAN ﬂoodlights may have a single green LED ﬁtted

adjacent to the incoming cable glands, when illuminated the green LED

indicates that the emergency system is healthy.

10. The battery fuse located in the power supply lid on emergency variants

is disconnected after ﬁnal manufacturing testing. When installing the

ﬂoodlight the battery fuse will need to be reconnected and the unit

charged for 24 hours and then discharged (repeated 3 times) to bring

the battery up to peak capacity.

11. If a 4 core cable is used on emergency luminaires – L, Ls, N and E the

link cable at the front of the terminal block between L and Ls should be

removed.

12. During emergency operation the light output and duration will be

determined by the variant purchased.

7www.rayteccctv.comUK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

3. Maintenance

1. It is essential that all SPARTAN units are maintained in accordance with the

requirements of the EN60079-17standard: (Electrical apparatus for explosive

gas atmospheres – other than mines).

2. IMPORTANT. No modiﬁcations are permitted to the unit, all spare parts must

be purchased from the manufacturer, unauthorized modiﬁcations or spare parts

will invalidate certiﬁcation and make the equipment dangerous.

3. Isolate the SPARTAN unit from the mains supply and allow to cool before

carrying out any maintenance work.

4. In the unlikely event of a number of LED’s failing, the light engine assembly

must be replaced. This is achieved by tilting the luminaire so that the LEDs are

pointing upwards, removing the power supply cover, disconnect the white and

violet cable to each power supply, remove the two M8 bolts at the rear of the

casting, release the safety cable and pull the light engine assembly clear. Re

ﬁtting a light engine is a reversal of the above procedure.

5. The unit has 2 independent power supplies, in the event that a power supply

needs to be replaced the cables to the LED and mains terminal block will need

to be disconnected, the four M6 bolts released the power supply can then be

removed. Fitting a new power supply is a reversal of the above procedure,

please note that the power supplies are left handed or right handed and the

correct variant will need to be ordered/ﬁtted

6. Disposal of packaging, SPARTAN unit and old LED assemblies should be

carried out in accordance with national regulations.

8www.rayteccctv.com UK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

4. Technical Speciﬁcation

Spartan 12 Spartan 24 Spartan 48

Input Voltage 110-254V AC

Consumption 30W max 60W max 120W max

Consumption

(Emergency variant) N/A 65W max 125W max

Power Factor >0.95

Mains Frequency 50/60Hz

IP Rating IP66/67

Weight Environment 5kg (11lbs) 9.5kg (20.9lbs) 19kg (41.9lbs)

Weight Environment

(Emergency variant) N/A 11.5kg (25.3lbs) 21kg (46.3lbs)

Dimensions Dimensions See previous pages for line diagrams

ATEX and IECEx Rating See below

II 2 GD Ex em IIC T4 or T5 Gb

Ta -52°C to +55°C

II 2 GD Ex em IIC T6 Gb

Ta -52°C to +48°C

Ex tb IIIC T82°C Db

IP66 & IP67

Ta = -52°C to +55°C

110V to 254V AC ONLY

Protection/Certiﬁcation

9www.rayteccctv.comUK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

5. Trouble Shooting

1. Ensure the two LED boards are correctly wired to terminal block.

White to White : Violet to Violet

2. Ensure Mains input is correctly connected.

3. Ensure Mains Input is turned on at the source

4. On emergency variants check fuse to ensure it has not blown

5. If LED panel fails to light is it possible to identify if problem is with LED panel

or power supply by swapping LED cables to opposite power supply to help

identify problem.

*For emergency variants add –EM to the end of above codes (not available for FL12)

10 www.rayteccctv.com UK / Europe Tel: +44 (0) 1670 520055

Americas Tel: +1 613 270 9990

Part Code Description Max Lighting

Distance*

SPX-FL12-W-1010 Spartan Flood, 12 LED, White-Light, 10˚x10˚ 93m

SPX-FL12-W-3030 Spartan Flood, 12 LED, White-Light, 30˚x30˚ 46m

SPX-FL12-W-5050 Spartan Flood, 12 LED, White-Light, 50˚x50˚ 33m

SPX-FL12-W-120120 Spartan Flood, 12 LED, White-Light, 120˚x120˚ 15m

SPX-FL24-W-1010 Spartan Flood, 24 LED, White-Light, 10˚x10˚ 132m

SPX-FL24-W-3030 Spartan Flood, 24 LED, White-Light, 30˚x30˚ 64m

SPX-FL24-W-5050 Spartan Flood, 24 LED, White-Light, 50˚x50˚ 46m

SPX-FL24-W-120120 Spartan Flood, 24 LED, White-Light, 120˚x120˚ 20m

SPX-FL48-W-1010 Spartan Flood, 48 LED, White-Light, 10˚x10˚ 187m

SPX-FL48-W-3030 Spartan Flood, 48 LED, White-Light, 30˚x30˚ 91m

SPX-FL48-W-5050 Spartan Flood, 48 LED, White-Light, 50˚x50˚ 65m

SPX-FL48-W-120120 Spartan Flood, 48 LED, White-Light, 120˚x120˚ 28m

Spartan: White Light

For emergency variants add -EM to the end of above codes (not available for FL12)

For photocell variants add -PC to the end of the above codes

*CCTV Camera use

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