Red lion RL-SP25T Bedienungsanleitung

Thermoplastic Sump Pumps

English

OWNER'S MANUAL

Pum

English

This submersible pump is for use in basins or lift stations

and is suitable for pumping clear water and other non-

explosive, non-corrosive liquids. Do not use the pump in

applications where sewage or any other debris (gravel,

sand, floating debris, etc.), abrasives, or corrosives are

present.

The pump motor is equipped with an automatic resetting

thermal protector, and may restart unexpectedly. Thermal

Protector tripping indicates motor overloading or over-

heating.

This product is covered by a Limited Warranty for a period

of 2 years from the date of original purchase by the con-

sumer. For complete warranty information, refer to

www.redlionproducts.com.

Specifications

Model HP Amps Volts Switch

Type ON Level

inches (cm) OFF Level

inches (cm)

Minimum Basin

Diameter

inches (cm)

RL-SP25T 1/4 6

115

Tethered 14.5 (36.8) 5.5 (14.0) 14 (35.6)

RL-SP33T 1/3 4.4

RL-SP33V Vertical 7.25 (18.4) 2.75 (7.0) 11 (27.9)

RL-SP50T 1/2 6.5 Tethered 14 (35.6) 6 (15.2) 14 (35.6)

RL-SP50V Vertical 7.25 (18.4) 2.75 (7.0) 11 (27.9)

SAFETY INSTRUCTIONS

Specifications

SAFETY INSTRUCTIONS

This equipment should be installed and serviced by technically qualified personnel who are familiar with

the correct selection and use of appropriate tools, equipment, and procedures. Failure to comply with

national and local electrical and plumbing codes and within Red Lion recommendations may result in elec-

trical shock or fire hazard, unsatisfactory performance, or equipment failure.

Know the product’s application, limitations, and potential hazards. Read and follow instructions carefully to

avoid injury and property damage. Do not disassemble or repair unit unless described in this manual.

Refer to product data plate(s) for additional precautions, operating instructions, and specifications.

Failure to follow installation or operation procedures and all applicable codes may result in the following

hazards:

Risk of death, personal injury, or property damage due to explosion,

fire, or electric shock.

• Do not use to pump flammable, combustible, or explosive fluids such as gasoline, fuel oil, kerosene,

etc.

• Do not use in explosive atmospheres or hazardous locations as classified by the NEC, ANSI/NFPA70.

• Do not handle a pump or pump motor with wet hands or when standing on a wet or damp surface

or in water until the unit is unplugged or electrically disconnected.

• When a pump is in its application, do not touch the motor, pipes, or water until the unit is unplugged

or electrically disconnected.

• If the power disconnect is out of sight, lock it in the open position and tag it to prevent unexpected

application of power.

• If the disconnect panel is not accessible, contact the electric company to stop service.

High voltages capable of causing severe injury or death by electrical

shock are present in this unit.

• To reduce risk of electrical shock, disconnect power before working on or around the system. More

than one disconnect switch may be required to de-energize the equipment before servicing.

• Check local electrical and building codes before installation. The installation must be in accordance

with their regulations as well as the most recent National Electrical Code (NEC), Occupational Safety

and Health Act (OSHA), and Canadian Electrical Code (CEC).

• This product is supplied with a grounding conductor and grounding-type attachment plug. To

reduce risk of electric shock, be certain that it is connected only to a properly grounded grounding-

type receptacle. Do not remove the third prong from the plug. The third prong is to ground the pump

to help prevent possible electric shock hazard. Do not use an extension cord.

• Be sure the electrical connection cannot be reached by rising water.

• Check electrical outlets with a circuit analyzer to ensure power, neutral, and ground wires are prop-

erly connected. If not, a qualified, licensed electrician should correct the problem.

• Wire pump system for correct voltages.

• Do not use the power cord for lifting the pump.

• This pump has not been investigated for use in swimming pool or marine areas.

SAFETY INSTRUCTIONS

Specifications

Risk of bodily injury, electric shock, or equipment damage.

• This equipment must not be used by children or persons with reduced physical, sensory or mental

abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not

use the equipment, nor may they play with the unit or in the immediate vicinity.

• Equipment can start automatically. Always unplug the pump power cord and disconnect the electri-

cal power before servicing the pump or switch. Lockout-Tagout before servicing equipment.

• This pump has been evaluated for use with water only. Pump should only be used with liquids com-

patible with pump component materials. If the pump is used with liquids incompatible with the

pump components, the liquid can cause failure to the electrical insulation system resulting in electri-

cal shock.

• An inoperative or malfunctioning pump could lead to flooding, resulting in personal injury or prop-

erty damage.

• In applications where property damage and/or personal injury might result from an inoperative or

leaking pump due to power outages, discharge line blockage, or any other reason, an automatic

back-up system and/or an alarm should be installed.

• Do not run the pump dry. If run dry, the surface temperature of the pump will rise to a high tempera-

ture that could cause skin burns if touched, and will cause serious damage to the pump.

• Do not oil the motor. The pump’s motor housing is sealed, and contains a high-grade dielectric oil

for heat transfer and lifetime lubrication. Use of other oils could cause serious electric shock and/or

permanent damage to the pump.

• Operation of this equipment requires detailed installation and operation instructions provided in this

manual for use with this product. Read entire manual before starting installation and operation. End

User should receive and retain manual for future use.

• Keep safety labels clean and in good condition.

• Keep work area clean, well-lit, and uncluttered.

• Wear safety glasses while installing or performing maintenance on the pump.

• Do not wear loose clothing, jewelry, or anything that may be caught in the rotating parts. Tie up long

hair and remove jewelry.

• Be certain that this pump is connected to a circuit equipped with a ground fault circuit interrupter

(GFCI) device.

• An acceptable motor control switch shall be provided at the time of installation.

• Do not use this pump for pumping any liquid intended for human consumption.

Risk of damage to pump or other equipment.

• Do not use this pump for pumping sea water, beverages, acids, chemical solutions, or any other liquid

that promotes corrosion as this can result in damage to the pump.

• Do not run pump dry. For optimal cooling and to prolong the motor life, the liquid level being

pumped should normally be above the top of the pump housing.

• This pump is not suitable for pond applications.

• Warranty is void if the motor housing cover or power cord have been removed.

INSTALLATION

Typical Installation

INSTALLATION

Typical Installation

1. Outlet minimum 4 ft

(1.2 m) above floor level 5. Check valve 9. 3½ inch (89 mm) tether length

2. Float switch power cord 6. Discharge 10. Vertical float switch

3. Pump power cord 7. Basin vent 11. Gas Tight Basin

4. Gate valve 8. Basin cover 12. Air Bleed Hole

13. Union

INSTALLATION

Physical Installation

1. Install the pump in the center of a suitable basin that is at least 18 inches (45.7 cm) in diameter and

24 inches (61 cm) deep in accordance with local plumbing codes.

• Clean any debris from the basin.

• Refer to “Typical Installation” on page 4.

2. Place the pump-basin assembly on a hard, level surface.

• Never place the pump directly on clay, earth, or gravel surfaces.

• Do not restrict the intake of the pump as this may damage the seal and starve the pump.

3. Install discharge piping.

• The discharge pipe should be as short as possible and contain as few elbows as possible.

• Do not use piping smaller than the pump discharge.

• Use pipe joint compound at all connections.

• If reduced flow rates are required, place a valve on the pump discharge or, if flexible vinyl tubing

is used, a clamp on the tubing.

• Install a union in the discharge line just above the basin cover.

4. Install a full-flow check valve in the discharge line horizontally.

• A ball check valve is recommended.

NOTE: If installed vertically, solids may settle in the valve and prevent it from opening at start-up.

5. Drill a 1/8- or 3/16-inch diameter relief hole in the discharge pipe below the floor line and between

the pump discharge and check valve.

NOTE: If not provided, the pump could “air lock” and will not pump water even though it will run.

6. Install a shut-off valve following the check valve.

7. Secure the pump and switch cords to the discharge line.

8. Place cover over basin.

Risk of severe injury or death by electrical shock.

• Always disconnect the electrical power before touching the pump or discharge.

Risk of damage to pump or other equipment.

• Support pump and piping when assembling and when installed. Failure to do so may cause piping to

break, pump to fail, motor bearing failures, etc.

• A missing, improperly installed, or malfunctioning check valve can cause a pump to short-cycle due

to back-flow of the pumped fluid from the discharge plumbing back into the basin, significantly

shortening the life of the pump.

OPERATION TESTING

Electrical Connections

Connect the power cord to a constant source of power matching the pump nameplate voltage..

• Connect the pump to its own circuit, with no other electric receptacles or equipment in the cir-

cuit.

• Ensure that the fuses or circuit breaker are of ample

capacity in the electrical circuit.

• Plug pumps into a properly grounded receptacle.

NOTE: RL-SP Series breaker size = 15 A.

IMPORTANT: If the power cord is damaged, the whole

unit must be replaced.

Pumps with a tethered or vertical float switch include two

power cords with a piggyback plug on the switch cord.

1. Plug the pump cord into the piggyback switch cord.

2. Plug the switch cord (with pump cord attached) into a

GFCI outlet.

OPERATION TESTING

To test pump operation independently of the float switch cord, install the pump and plug the pump

cord directly into the outlet.

1. Plug the pump and piggyback cord assembly into a grounded receptacle.

• Ensure the gate valve in the discharge line is open.

2. Run water into the basin.

3. Confirm that the pump and switches are functioning as intended.

• Ensure that the ON/OFF levels are within specification and that no potential obstructions exist

that could inhibit switch operation. Refer to “Specifications” on page 1.

• Confirm that there are no leaks in the system plumbing

• Confirm that spray from the air bleed hole is captured within the basin.

4. Allow the pump to operate through several ON/OFF cycles.

High voltages capable of causing severe injury or death by electrical

shock are present in this unit.

• Be certain that this pump is connected to a circuit equipped with a ground fault circuit interrupter

(GFCI) device if required by code.

Manual

Automatic

Risk of damage to pump or other equipment.

• Always check the power cord and electric receptacle for damage or corrosion before each use. The

power cord on these units cannot be replaced. If damaged, replace the pump.

• Do not let the unit run dry (without liquid). It is designed to be cooled by pumping fluid. The seal may

be damaged and the motor may fail if the pump is allowed to run dry.

• Do not let the unit freeze. This may cause cracking or distortion that may destroy the unit.

MAINTENANCE

Storage

MAINTENANCE

Storage

1. Disconnect pump from the power source.

2. Remove the pump from the discharge plumbing.

3. Drain all liquid from the pump and allow it to dry thoroughly.

4. Store pump in a warm, dry place.

Periodic Service

Inspect and test the pump system condition and operation every three months—more frequently in

heavy use applications.

1. Check the power cords and electrical outlet for damage or corrosion.

IMPORTANT: The unit must be replaced if the power cord is damaged.

2. Remove all debris (gravel, sand, floating debris, etc.) from the basin.

3. Check the pump system components (basin, pump, switch, etc.) for any build-up (sludge, sediment,

minerals, etc.) that would inhibit functionality of the components.

• If significant, remove build-up or replace affected components.

4. Confirm that all plumbing fixtures are secure, not damaged, and functioning as intended.

5. Test operation of the pump system. Refer to “Operation Testing” on page 6.

Cleaning Impeller and Volute

1. Remove the screws that hold the base to the volute.

2. Separate the base and volute.

3. Clean the impeller and volute passage.

IMPORTANT: Do not use strong solvents on the impeller.

4. Ensure the impeller freely rotates after cleaning.

5. Reattach the base to the volute and secure it with the screws.

Risk of severe injury or death by electrical shock, high

temperatures, or pressurized fluids.

• Always unplug the pump power cord in addition to removing the fuse or shutting off the circuit

breaker before working on the pump or switch.

• Let pump cool for a minimum of 2 hours before attempting to service. Submersible pumps contain

oil that becomes pressurized and hot under normal operating conditions.

Risk of damage to pump or other equipment.

• This unit is permanently lubricated. Oiling is not required. Do not open the sealed portion of the unit

or remove housing screws.

• Do not remove the motor housing cover, impeller, or seals. Warranty is void if the motor housing

cover, impeller, or seals have been removed. Repairs on the motor or impeller require special tools.

MAINTENANCE

Troubleshooting

888.885.9254 |redlionproducts.com

For technical assistance, parts, or repair, please contact:

Troubleshooting

Replacement Parts

Problem Probable Causes Corrective Action

Pump does not

turn on

Pump not connected to electrical power Connect pump to a dedicated circuit equipped with GFCI.

Circuit breaker off or fuse removed Turn on circuit breaker or replace fuse.

Accumulation of trash on float Clean float.

Float obstruction Check float path and provide clearance.

Defective switch Replace switch.

Defective motor Replace pump.

Pump will not

shut off

Float or float rod obstruction Check float and float rod path and provide clearance.

Pump is air locked Remove pump and clean air bleed hole.

Liquid inflow matches pump capacity Larger pump required.

Defective switch Replace switch.

Pump runs but

does not dis-

charge liquid

Check valve installed backwards Check flow-indicating arrow on check valve body to

ensure proper installation.

Check valve stuck or plugged Remove check valve and inspect for proper operation.

Lift too high for pump Check rated pump performance.

Inlet to impeller plugged Pull pump and clean.

Pump is air locked Remove pump and clean air bleed hole.

Pump does not

deliver rated

capacity

Lift too high for pump Check rated pump performance.

Low voltage, speed too slow Check that supply voltage matches the nameplate rating.

Impeller or discharge pipe is clogged Pull pump and clean. Check pipe for scale or corrosion.

Impeller wear due to abrasives Replace pump.

Pump cycles con-

tinuously

No check valve in long discharge pipe allowing liquid to

drain back into basin Install a check valve for correct operation.

Check valve leaking Inspect check valve for correct operation.

Basin too small for inflow Install larger basin.

Water sprays out

of a hole in the

discharge pipe

There should be a bleed hole in the discharge pipe that

allows trapped air to escape the pump, preventing air

lock. Water spraying out of this hole is completely normal No corrective action is required.

Protector trip-

ping (motor

overloading/

overheating)

Obstructed pump impeller Pull pump and clean.

Switch stuck in the ON position Clean float path and provide clearance.

Pump running dry Ensure the pump has an adequate inflow supply.

Pump air-locked Shut power off for approximately 1 minute, then restart.

Repeat several times to clear air from pump.

Pump short cycling Inspect check valve for proper installation and operation.

Excessively high or low voltage supply Refer to “Specifications” on page 1.

Inadequate wiring Refer to “Electrical Connections” on page 6.

Incorrect motor connections

Misapplication of the product Inspect fixtures, inlets, and outlets for leaks. Repair and

correct application as needed.

Operating the pump at low heads (low discharge restric-

tion) Confirm pump performance and recheck sizing calcula-

tions.

Pump, motor, bearings, or seal have reached the end of

their useful life Replace pump.

Item Order Number

Tethered Float Switch, Piggyback, 10 ft (3 m) 640171

Tethered Float Switch, Piggyback, 20 ft (6.1 m) 640172

RL-SC-RVS Vertical Float Switch, Piggyback, 10 ft (3 m) 14942758

Pompes de puisard thermoplastiques

Français

MANUEL DU PROPRIÉTAIRE

ermo

ast

ais

Cette pompe immergée est prévue pour être utilisée

dans des bassins ou des stations de relèvement et sont

conçues pour le pompage de l’eau claire et d’autres

liquides non explosifs et non corrosifs. N’utilisez pas

cette pompe dans des applications où des eaux usées

ou d’autres débris (gravier, sable, débris flottants, etc.),

des abrasifs ou des matières corrosives sont présents.

Le moteur de la pompe est doté d’un disjoncteur ther-

mique à réenclenchement automatique et peut redé-

marrer inopinément. Le déclenchement du protecteur

de Thermal indique une surcharge ou une surchauffe du

moteur.

Ce produit est couvert par une garantie limitée pour une

période de 2 ans à compter de la date d’achat originale par le consommateur. Pour obtenir des informa-

tions complètes sur la garantie www.redlionproducts.com.

Spécifications

Modèle CV Ampères Volts Type

d’interrupteur

Niveau de mise

en marche

cm (po)

Niveau

d’arrêt

cm (po)

Diamètre minimum

du bassin

cm (pouces)

RL-SP25T 1/4 6

115

Attaché 36,8 (14,5) 14,0 (5,5) 35,6 (14)

RL-SP33T 1/3 4,4

RL-SP33V Vertical 18,4 (7,25) 7,0(2,75) 27,9 (11)

RL-SP50T 1/2 6,5 Attaché 35,6 (14) 15,2 (6) 35,6 (14)

RL-SP50V Vertical 18,4 (7,25) 7,0 (2,75) 27,9 (11)

CONSIGNES DE SÉCURITÉ

Spécifications

CONSIGNES DE SÉCURITÉ

Cet équipement doit être installé et entretenu par des techniciens qualifiés capables de choisir et d’utiliser

les outils, les équipements et les procédures appropriés. Le non-respect des codes électriques nationaux et

locaux et des recommandations de Red Lion peut entraîner un risque de choc électrique ou d’incendie, des

problèmes de performance, ou une panne de l’équipement.

Lisez et suivez attentivement les instructions pour éviter toute blessure ou tout dommage matériel. Ne

démontez pas et ne réparez pas l’appareil si ces opérations ne sont pas décrites dans le présent manuel.

Consulter la plaque signalétique du produit pour obtenir des instructions et des spécifications de fonction-

nement supplémentaires.

Le non-respect des procédures d’installation ou d’utilisation et de tous les codes en vigueur peut entraîner

les risques suivants:

Risque de mort, de blessure corporelle ou de dommage matériel en

raison d’une explosion, d’un incendie ou d’une électrocution.

• Ne pas utiliser pour pomper des liquides inflammables, combustibles ou explosifs comme l’essence, le mazout, le

kérosène, etc.

• Ne pas utiliser dans une atmosphère explosive ou un emplacement dangereux selon le Code national de l’électri-

cité, ANSI/NFPA70.

• Ne pas manipuler une pompe ou un moteur de pompe avec les mains mouillées ou debout sur une surface

humide ou mouillée, ou dans de l’eau.

• Lorsqu’une pompe est en mode de fonctionnement, ne pas toucher le moteur, les tuyaux ou l’eau tant que l’unité

n’a pas été débranchée ou déconnectée électriquement.

Cet appareil contient des tensions élevées susceptibles d’entraîner par

choc électrique des blessures graves ou la mort.

• Pour réduire le risque de choc électrique, débranchez l’alimentation avant de travailler sur le système ou autour

de celui-ci. Plusieurs interrupteurs d’isolement peuvent être nécessaires pour décharger l’équipement avant de

procéder à son entretien.

• Assurez-vous que cette pompe est raccordée à un circuit doté d’un disjoncteur différentiel de fuite à la terre

(DDFT).

• Raccorder le système de pompe en respectant la tension indiquée.

• Vérifiez les codes locaux d'électricité et de bâtiment avant l'installation. L'installation et la ventilation doivent

être conformes à la réglementations ainsi qu'au NEC (Code américain de l’électricité) le plus récents et l’OSHA

(loi sur la santé et la sécurité au travail des États-Unis).

• Ce produit est fourni avec un conducteur de mise à la terre et une fiche munie d’une attache de mise à la terre.

Pour réduire le risque de décharge électrique, assurez-vous de seulement brancher la pompe à une prise élec-

trique correctement mise à la terre. Ne retirez pas la troisième branche de la fiche. La troisième branche sert à la

mise à la terre de la pompe, afin de prévenir tout risque possible de décharge électrique. N’utilisez pas un cordon

de rallonge.

• Vérifier les prises électriques à l’aide d’un analyseur de circuit pour s’assurer que les fils de phase, de neutre et de

terre sont correctement branchés. Si ce n’est pas le cas, le problème doit être corrigé par un électricien qualifié

agréé.

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