Regency Energy E21 Kurzanleitung

908-037 01/15/04

Owners&

Installation

Manual

FireplaceProductsInternationalLtd.

6988 Venture St., Delta, B.C.

Canada,V4G1H4

Tested by:

WarnockHersey:

Masport Head Office - Australia

54BoundaryRd.Braeside

P.O. Box 553

Mordialloc 3195

Ph. (03)9586-7777

Fax.(03)9586-2980

FOR YOUR SAFETY

What to do if you smell gas:

!Do not try to light any

appliance

!Do not touch any

electrical switch: do not

use any phone in your

building.

!Immediately call your

gas supplier from a

neighbour's phone.

Followthegassupplier's

instructions.

!Ifyou cannotreachyour

gassupplier,callthefire

department.

WARNING:

Improper installation, adjustment,

alteration, service or maintenance

cancauseinjuryorpropertydamage.

Refertothismanual. Forassistance

oradditionalinformationconsultan

authorizedinstaller,serviceagency

or the gas supplier.

FOR YOUR SAFETY

Donotstoreorusegasolineorother

flammable vapours and liquids in

the vicinity of this or any other

appliance.

Installation and service must be

performedbyanauthorizedinstaller,

service agency or the gas supplier.

U20/E21 GAS INSERT

ZERO CLEARANCE KIT

KIT # 530-936

PLEASE KEEP THESE INSTRUCTIONS

FOR FUTURE REFERENCE

AustralianHeatingDistributors

10/46 James St.,

Guildford,WesternAustralia6055

MasportHead Office- NewZealand

1-37Mt WellingtonHwy.Panmure,

P.O. Box 14349

Auckland 6.

Ph. (9)570-9009

Fax.(9)527-1294

2U20/E21 Gas Insert Zero Clearance Kit

TABLE OF CONTENTS

U20/E21 GAS INSERT ZERO CLEARANCE KIT

CONTENTS PAGE

Listings & Code Approvals ..................................................3

Specifications .......................................................................3

General Information .............................................................4

Parts..................................................................................... 4

Clearances to combustibles .................................................4

Locating Your Fireplace .....................................................5

Framing ................................................................................5

Kit Assembly......................................................................... 6

Venting .................................................................................7

Insert Installation .................................................................. 8

Optional Outside Combustion Air Supply Installation ...........9

Gas supply line..................................................................... 9

ElectricalSupply ...................................................................9

Faceplate & Trim Installation.............................................. 10

Zero Clearance Top Louver ............................................... 11

Finished Facing Notes........................................................ 11

U20/E21 Gas Insert Zero Clearance Kit

Specifications

INSTALLATION

LISTINGS AND CODE APPROVALS

This gas component has been tested in accordance with National Safety Standards, and has been certified by

Warnock Hersey for installation and operation in the United States, Canada, Australia, and New Zealand as

described in these Installation and Operating Instructions.

Checkwithyourlocalbuildingcodeagencybeforeyoubeginyourinstallationtoensurecompliancewithlocalcodes,

including the need for "permits" and follow-up inspections. If any problems are encountered regarding code

approvals, or if you wish clarification on any of the instructions contained here, contact your local dealer.

4U20/E21 Gas Insert Zero Clearance Kit

PARTS

Included with Kit:

1 Main Body Assembly (5 pieces)

1 Faceplate Top Insulation

1 Zero Clearance Top Louver Assembly

Sold Separately: (Rq)=Required

(Rq) 1 402-918 Faceplate40-1/4"Wx26-1/4"H

(1020mm W x 665mm H)

c/w faceplate trim.

(Rq) 1 532-926 4"(102mm)HearthTrim

INSTALLATION

GENERAL INFORMATION

This kit consists of factory built parts that require minimal

assembly to form the Zero Clearance box for the U20/E21

GasInsert.TheZeroClearanceboxcanthenbefixedintoa

framed combustible construction, and a standard "B-vent"

installed on the assembly for the required venting. The

insert can be installed later. The faceplate will normally

overlapon topof thefinished wall. UsingKit# 530-936 you

can convert the U20/E21 Gas Insert models into highly

efficientheatproducingZeroClearanceFireplaces.

CLEARANCESTOCOMBUSTIBLES

The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your

installation review the clearances required for the Insert (see below) after it is installed in the Zero Clearance Kit.

Clearances to Combustibles for Insert

The minimum clearance from the side of the appliance

to a combustible side wall is 9 inches (229mm). See the

"Mantel Clearances" chart (Diagram 2) for the minimum

clearance from the bottom of the Top Faceplate to a

combustible mantel. The minimum height from the

bottom of the Top Faceplate to the ceiling is 36 inches

(914mm). See diagram 1.

Diagram 2: Mantel can be installed anywhere in the

shaded area or higher. Use the grid to determine

height and depth of mantle.

Example: a 6" deep mantle must be 9" above the

bottom of the top faceplate.

Note: A non-combustible mantel may be installed

atalowerheightiftheframingismadeofmetalstuds

covered with a non-combustible board.

Note:Ensurethepaintthatisusedonthemantelandthe

facing is "heat resistant" or the paint may discolour.

Diagram1

Diagram2

TheZeroClearanceKit

must be installed on a

flat, solid, continuous

surface (e.g. wood,

metal, concrete). This

may be the floor, or

raiseduponaplatform

to enhance its visual

impact.

NOTE: The specified '0' inch floor clearance means that

thetopsurfaceoftheflooringmaterial,i.e.carpeting,tile,

etc., must not extend above the bottom edge of the 4"

Hearth Trim.

U20/E21 Gas Insert Zero Clearance Kit

INSTALLATION

LOCATING YOUR U20/E21 FIREPLACE

Due to high temperatures the Insert should be located out of traffic and

awayfromfurnitureanddraperies. Provideaminimumof48"(1220mm)

front clearance to the unit.

This appliance is Listed for bedroom installations when used with a

ListedMillivoltThermostat.Someareasmayhavefurtherrequirements,

check local codes before installation.

This appliance is Listed for Alcove installations, maintain minimum

Alcove clearances as follows, minimum ceiling height of 53-1/2",

minimum width of 48" and a maximum depth of 36".

This unit is not approved for installation into a mobile home.

FRAMING

1) The trim kit allows for 1/2" (13 mm) of finish facing material. The kit may be installed directly on and/or against

standardcombustiblebuildingmaterials.

2) Frame in the Zero Clearance box for the Kit with framing

material.Theframedopeningfortheassembledkitis29-3/

4"(756mm) high x 30.25"(768mm) widex 16.5"(419mm)

(17"(432mm)includingdrywall)deep. Seediagrambelow.

3) For exterior walls, vapour barrier and insulate the Zero

Clearanceboxtothesame

degree as the rest of the

house,oraccordingtolocal

installation codes.

4) The appliance may be

enclosed above the

standoffs on the cabinet

but the clearances stated

on the b-vent chimney

must be maintained.

a) CrossCorner d) Island

b) Room Divider e) Flush with Wall

c) Flat on wall f) Flat on Wall

Corner

6U20/E21 Gas Insert Zero Clearance Kit

INSTALLATION

KITASSEMBLY

Parts

1) Top Assembly

2) Base Assembly

3) Back Panel

4) Left Side Panel

5) Right Side Panel

6) Gas Line Cover Plate

Kit Assembly

1) Lay the Base Assembly on a flat surface.

2) Attach the Left and Right Side panels to the Back

panel (one screw each side). NOTE: the Side

flanges are on the outside, Back flanges are on the

inside.

3) Liftthe Back/Side Assemblyontothe Base, position

as shown in the diagram. The Back and Sides rest

on the Base with the Base flanges on the outside.

Fasten the Back to the Base (3 screws) and the

Sides to the Base (2 screws for each side).

4) Attach the top assembly, with the top flanges on the

outside of the Sides and Back panels.

5) DonotinstalltheZeroClearanceTopLouveruntilthe

U20/E21Inserthasbeen installed.

U20/E21 Gas Insert Zero Clearance Kit

Variable Chimney Routes

VENTING

1) This fireplace must be vented with a 4" (100mm)

diameter Class “B” vent. The installation of the

ventingsystem must conformand bein accordance

with the natural gas installation code CAN/CGA -

B149 (Canada), ANSI Z223.1 (U.S.A.), AG 601

(Australia),andNZS5261(NewZealand). Minimum

chimney height from base of fireplace must be at

least 12 feet (3.7m).

2) Masonry Chimney Installation:

This application can be connected to a masonry

chimney flue. Make sure the masonry chimney is

clean and in good working order. When an existing

masonry chimney is unlined and local experience

indicates that gas condensation may be a problem

oriflocalcodesdictate,anapprovedlinershouldbe

installed. Use“B”Venttobridgethegapbetweenthe

fireplace and the masonry chimney. To ensure

proper flue sizing and operation it is recommended

thatthemasonrychimneybelinedwithanapproved

aluminiumchimneylinerofthesamediameterasthe

“B” Vent. Make sure connection between “B” Vent

andmasonryiscompletelysealed. Fluepipeexposed

to cold air should be insulated in a chase. If

condensation occurs, a trap should be installed at

bottom of flue.

Useamaximumoftwooffsets;four45oelbows,ortwo

90oelbowsforexample.Slopehorizontalpipeatleast

1/4" (6.4 mm) rise per foot of run. Horizontal runs

should not exceed the vertical rise. Keep horizontal

runs to a minimum. See chart below.

NOTE: Cold Climate Installation

When this appliance is to be installed against a non-

insulated wall or in a chase, fibreglass insulation should

be installed around the body of the fireplace.

Note: Thedrafthoodmustbeinstalledparalleltothe

fireplace opening, as shown below. See

InstructionsinU20/E21InstallationManual.

Installstove insert as per U20/E21 Installation Manual,

see also page 8.

INSTALLATION

8U20/E21 Gas Insert Zero Clearance Kit

INSTALLATION

INSERT INSTALLATION

1) Insertthe U20/E21 ZeroClearancebox into desired

location and frame according to the instructions on

page 5.

2) Run required gas and electrical connections to the

ZeroClearancebox,botharelocatedonthelefthand

sideoftheU20/E21Insert.See"GasSupplyLine"on

page 9 and "Electrical Supply" on page 9.

3) Removethe screw holding the draft hoodslideplate

ontheU20/E21unitandremove.

4) Attach the draft hood slide plate to the flue collar

assembly with three sheet metal screws.

NOTE: ensure that when the draft hood slide plate

is screwed in that it is the same height as the draft

hood guides or it will not slide into position.

Note: Donotoperateunitifdrafthoodisnotfastened

in original position.

5) Slidethegasinsertinallthewayback usingthedraft

hood guides. Draft hood must be in original position

and replace the screw holding the draft hood.

6) Makethefinal gas and electricalconnections as per

theInsertInstructionmanual.Usethegaslinecover

plate that is included with the Zero Clearance box.

7) Assemblethe FaceplateandTrimandthe 4"Hearth

Trim to the U20/E21 zero clearance box as per the

instructions on page 10.

8) AttachtheToplouverassemblytotheZeroClearance

Kitby placingthelouverclampsinto thesquarehole

onthelouverholdingbracketsaspertheinstructions

on page 11.

U20/E21 Gas Insert Zero Clearance Kit

INSTALLATION

OPTIONAL OUTSIDE COMBUSTIONAIR SUPPLYINSTALLATION

A4"(100mm)dia.aluminumflexpipeorequivalentmay

be installed from the outside (with a proper exterior

cover)totheZeroClearancecabinet.Thereisanoutside

hole provided on the rear wall of the kit. This will provide

adequate outside combustion air supply to the heater.

Specifications

Min. Inlet Input

Gas Pressure Rating

Natural Gas 4.5" w.c. 21,000 Btu/hr

1.12 kP 22 mj/h

Propane 11" w.c. 21,000 Btu/hr

2.74 kPa 22 mj/h

ELECTRICAL SUPPLY

Provide 120 VAC, 60 Hz (in Australia and New Zealand: 240 VAC,

50Hz)receptaclewithin24"(610mm)oftheleftsideoftheappliance

(not inside the Zero Clearance Cabinet). Plug the cord on the

appliance into the receptacle.

GAS SUPPLY LINE

An authorized service person should install the gas line in accordance with all local building codes. If codes permit,

flex gas line or coiled copper tubing may be used as gas supply line. The suggested way to install the gas supply

line is as follows: run 1/2" (9.5 mm) NPT gas line to the left side of the framed opening. (See U20/E21 installation

instructions for additional information).

10 U20/E21 Gas Insert Zero Clearance Kit

ON/OFF

Switch

Fan Speed

Switch

(Rear View)

Wires to

Fan Switch

Connectors

Self-adhesive

Wire Clip

For Gas

Connection

Wires to

On/Off

Switch

POWER CORD (3ft)

Diagram 3

INSTALLATION

Faceplate Assembly

Diagram 1

Trim

Clips

Trim Assembly

Diagram 2

FACEPLATE & TRIM

INSTALLATION

1) Laythefaceplatepanelsflat,facedownonsomething

soft so they don't scratch.

2) a) Take the top faceplate and align the holes in it

with the holes in the side panels. Using the

screwsprovided,attachfromthetopofthepanel

(holesinthetoppanelareslightlylargerthanthe

holes in the side panel to facilitate easier

installation). See diagram 1.

b) 4"(102mm)HearthTrim.AttachtheHearthTrim

to the bottom of the faceplate side panels with

the screws provided. See diagram 1.

Hint: Don't tighten the screws down completely at

this point, do a trial fit to the unit. Make any

necessary adjustments and when it fits properly

then tighten down the screws.

3) Using the trim clips provided, join the left side trim

(with the ON/OFF switch) to the top trim. See

diagram2.Connecttherightsidetrimtothetoptrim.

4) Place the trim on the assembled faceplate panels,

aligningthe wireconnectionsfromtheswitches with

the notch on the left side panel.

5) Connectthefanswitchwiresbytakingtheblackand

red wires with the male ends (in the grey harness)

and connect them with the 2 wire connectors from

the fan speed control.

6) Connect the ON/OFF switch wires by taking the

black and red wires with the female ends and

connect them to the ON/OFF switch.

7) Install these wires in the clips on the left faceplate

toensuretheydon'ttouchtheinsert.Seediagram3.

8) The power cord should be run behind the faceplate

panel from the U20/E21 to electrical outlet box.

9) Placetopinsulationinbehindthetopfaceplateas in

the diagram. Pressed securely into place.

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