REMET CNC RT-630 Leitfaden

USER MANUAL

WARRANTY CARD

EXCHANGE PARTS CATALOG

To the chippers: RT-630

eRRead all instructions carefully before working

with the device, become familiar with all control

elements. In case of doubt, contact the man-

ufaturer.

Keep the manual in a safe place in order to obtain

all necessary information at any times.

REMET CNC TECHNOLOGY

Limited Liability Company

36-053 Kamień, Łowisko 320A

VAT No PL5170374653

Original instruction

REMET CNC TECHNOLOGY SP. Z O.O.

Page 2 z 22

Manufacturer of machinery and equipment, CNC machining service

Table of Contents

1. GENERAL SCHEME ........................................................................................................................... 3

2. PRPOPOSE AND GENERAL DESCRYPTION OF THE DEVICE .................................................................. 4

3. DEVICE SPECIFICATION.................................................................................................................... 5

4. SAFETY ADVICES .............................................................................................................................. 6

Generl remars:................................................................................................................................. 6

Activities after finishing work........................................................................................................ 11

5. PROHIBITED ACTIONS.................................................................................................................... 13

Comments and first aid........................................................................................................ 14

6. TRANSPORT AND STORAGE OF DEVICES....................................................................................... 14

7. CHOOSING POWER SHAFT............................................................................................................. 15

8. REPLACING AND ALIGINIG THE BLADE AXIS.................................................................................. 16

9. REPLACEABLE PARTS AND INSTALLATION..................................................................................... 17

10. MAINTENANCE AND CLEANING ............................................................................................... 20

Safety instructions for maintenance.. ........................................................................................... 20

General maintenance and cleaning activities ............................................................................... 20

11. DISPOSAL AND ENVIRONMENT PROTECTION .......................................................................... 20

12. SOLUTIONS FOR SAMPLE PROBLEMS........................................................................................ 20

13. WARRANTY CARD ...................................................................................................................... 21

GUARANTEE PROCEDURES: ............................................................................................... 21

REMET CNC TECHNOLOGY SP. Z O.O.

Page 3 z 22

Manufacturer of machinery and equipment, CNC machining service

1. GENERAL SCHEME

REMET CNC TECHNOLOGY SP. Z O.O.

Page 4 z 22

Manufacturer of machinery and equipment, CNC machining service

2. PRPOPOSE AND GENERAL DESCRYPTION OF THE DEVICE

The device is designed for shredding woody and fibrous garden waste, such as

cuttings from tree branches and branches.

Warning:

It is forbidden to insert stones, glass, metal, bone, plastic, textiles and other ma-

terials into the feed mechanism of the chopper mechanism. Any use other than

approved in this operating manual may damage the device and cause a serious

threat to the operator. The operator or user bears all responsibility for injury and

damage caused to third parties and their property. The manufacturer accepts no

liability for damages and unfortunate events caused by improper use and operation

of the device, including any changes and modifications made by users and opera-

tors which also lead to immediate loss of warranty.

The chipper is equipped with a cutting disc system (hardened high-speed steel

knives). The cut material is pulled in by gravity. The chipper has metal (open)

covers for the inlet and outlet feeder and a cutting disc to ensure safe operation.

Solid construction equipped with a 3-point hitch system ensures durability and

stability of the device.

INCORRECT OPERATION OF THE MACHINE MAY

CAUSE INJURY OR DEATH. BEFORE USING THE

MACHINE, IT IS NECESSARY TO READ THE IN-

STRUCTIONS.

Warning:

This symbol is used in these instructions if there is a

danger to the user or bystanders.

This symbol is also used when there is a threat to the

environment or property.

REMET CNC TECHNOLOGY SP. Z O.O.

Page 5 z 22

Manufacturer of machinery and equipment, CNC machining service

3. DEVICE SPECIFICATION

Technical specifications:

Typ RT-630

MINIMUM / RECOMMENDED POWER

* [HP] 25/50*

RECOMMENDED ROTATION PTO

SHAFT (RIGHT SIDE) [rpm]

750-1000

CUTTER DIAMETER [mm] 620

NUMBER OF KNIVES 4 + 1 przeciw ostrze

Material of CUTTING KNIVES Stal HARDOX typ 500

Recommended overload clutch [Nm]

** 900-1700

LOAD FEEDER [mm] 480x480

FIXING SYSTEM three-point system

Max. cutting diameter of fresh soft

wood [mm] * 120

Max. cutting diameter of fresh hard

wood [mm] * 100

Max. cutting diameter of dry hard

wood [mm] * 80

CHIPER DIMENSIONS WITH FOLDED

CHARGE FUNCTION L x W x H

85 / 85 / 150

PIVOTING ANGLE OF THE EQUIP-

MENT PIPE

360˚

HEIGHT OF EXTRUSING PIPE [cm] 160

Weight [kg] 200

* The maximum diameter of shredded branches depends on the type of wood and

the conditions when cutting the material. For hardwood (e.g. oak / beech), the

maximum cutting diameter will be smaller than softwood (e.g. pine, spruce). For

dry or knotty wood, the maximum cutting diameter will also be reduced.

** Clutch selection parameter should be corrected with max. the PTO torque on

the tractor

REMET CNC TECHNOLOGY SP. Z O.O.

Page 6 z 22

Manufacturer of machinery and equipment, CNC machining service

4. SAFETY ADVICES

Generl remars:

1. The use of wood chippers is forbidden by:

•Unauthorized persons, untrained, unfamiliar with the instructions for use or

under the influence of alcohol or narcotics and psychotropic substances

(drugs) and drugs that weaken their ability to react,

•Children (below the minimum age of the operator as defined by local regu-

lations),

•Pregnant women,

•People with limited mental capabilities.

2. Before using the device for the first time, the operator should read the op-

erating instructions issued by the device manufacturer and make sure he

knows how to operate all the controllers.

3. In addition, the staff operating the chipper must be qualified and receive

appropriate EH&S training in order to learn the principles of safe and proper

service.

4. To work with the chipper, two trained persons are required: the chipper

operator and the tractor operator.

5. Operators must provide sufficient space and harden and a non-slip ground

to work with the device.

6. Operators performing work with a chipper should constantly observe the

area of work and should never allow bystanders or animals to stay in the

working area of the machine.

7. Chipper operators are responsible for the safety of bystanders or animals

that may be in the zone of the machine.

8. Work using a wood chipper may only be carried out by adults who have

been trained by the employer.

9. An employee performing work with a chipper must be in good physical con-

dition.

10. It is forbidden to work during rain and bad weather. It is required to operate

only in daylight or in good artificial light.

11. Do not overload the device.

12. Work wisely and take regular breaks.

13. Ensure that the chipper's knives are always sharp.

Incorrect use of the device can cause serious injury.

REMET CNC TECHNOLOGY SP. Z O.O.

Page 7 z 22

Manufacturer of machinery and equipment, CNC machining service

Personal protective equipment and pictograms

During working with a wood chipper, use:

•protective glasses or a face mask

•ear protectors

•protective gloves

•protective footwear

•protective clothing, tight fitting to the body, without loose straps or sleeves.

Oznacznie Opis Oznacznie Opis

Use hand protection

No unauthorized person! No unauthorized

person!

Wear foot protection

Prohibition of putting hands into the oil

feeder, Keep a safe distance from the inlet

hole and discharge area

Wear safety glasses

Warning! Danger of injury from rotating cut-

ting rollers. Keep hands and feet away from

the openings during machine operation.

Wear ear protection

Attention, it is possible to cut your fingers /

hands!

Read the user's manual

Attention, danger of intercepting / drawing

in / entangling!

Spinning elements!

Obligation to lubricate the gear

transmission

Warning, danger!

Recommended propeller shaft

speed: 540-1000 rpm

Attention rotating blades, danger of cutting

your fingers!

Do not walk on the surface of

the feed funnel!

Don't come in, don't stand up!

Warning! High oil pressure!

Use personal protective equipment.

Attention, fine parts falling out at high speed use personal

protection equipment (full face mask).

Warning! Rotating parts, danger of being caught.

REMET CNC TECHNOLOGY SP. Z O.O.

Page 8 z 22

Manufacturer of machinery and equipment, CNC machining service

REMET CNC TECHNOLOGY SP. Z O.O.

Page 9 z 22

Manufacturer of machinery and equipment, CNC machining service

Security signs:

1. Safety signs must be kept clean at all times and legible.

2. Immediately replace security signs that are missing or have become illegible.

3. The replaced parts which had the safety mark (s) should also be given a valid

mark.

4. Safety signs are available from an authorized distributor or in the sales / service

department of the factory.

Installation of safety signs:

1. The place of installation should be degreased and wiped dry.

2. Apply warning signs when the temperature is more than 10˚C (50˚F).

3. Before removing the protective paper, determine the appropriate application

site.

4. When tearing off the protective paper of the adhesive layer, apply a warning

sign and then smooth with protective paper.

To do before starting work

Before starting work:

1. Inspect the wood chipper before each use. Check that the safety and pro-

pulsion system functions correctly. If not, the system should be repaired

before starting the chipper.

2. Before starting work, it is necessary to make sure that all covers are

properly fastened (check tightness of screws).

3. The machine should be placed on an even, hard, non-slippery surface with

extreme caution.

4. Before commencing shredding, make sure that there are no bystanders or

animals near the machine.

5. Before starting the engine on the tractor, check the attachment of the chip-

per.

6. Wear a helmet or other headgear that covers the hair, safety glasses, ear

protectors, and protective clothing. The person operating the machine

should not wear a scarf, tie, too loose clothing (close-fitting clothing recom-

mended) and gloves intended for other work (e.g. welding leather).

7. Damaged or illegible stickers must be replaced.

REMET CNC TECHNOLOGY SP. Z O.O.

Page 10 z 22

Manufacturer of machinery and equipment, CNC machining service

Aggregating with a tractor:

1. Observe the recommended minimum tractor front load in order to maintain

stability.

2. Be extremely careful when coupling the shredder with the tractor and when

disconnecting it.

3. Each time before starting work, check the correct operation of all safety

switches.

4. It is strictly forbidden to stay between the chipper and the tractor and in close

proximity when performing activities with the lever for operating the hydraulic

system.

5. It is forbidden for anyone to stand between the tractor and the chipper during

work.

6. Use only PTO shaft with cover. Working with a shaft without a guard or with a

damaged guard is strictly prohibited.

7. The shaft cover must be secured against rotation, e.g. by means of a chain.

8. Operation without WPM (power take-off shaft in the machine) and PTO (power

take-off shaft on the tractor) guards is prohibited.

9. The power take-off must be of sufficient length

Rules for the safe performance of work

1.Before starting work, make sure that the inlet and outlet are empty.

2. During operation and immediately after switching off do not touch the insertion

channel, do not put your hands deep into the feeder inlet (the device works for a

short while even after switching off).

3. When working with a tractor that does not have an emergency switch, two

people are required to operate the device, the operator of the tractor driving the

chipper and the operator of the chipper.

4. Operators must provide sufficient space and solid and a non-slip surface to work

with the device. Operator have to work only in daylight or very good artificial light-

ing.

5. Operators must also ensure a good balance and stability. Do not lean forward

and do not stand above the device when throwing material.

6. Keep your head, hair and body away from the insertion hole and use safety

goggles, ear protection and protective clothing.

7. Operators performing work with a chipper should constantly observe the area

of work and immediately stop work in the event of the appearance of bystanders

or animals in the machinery working area.

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