RESQTEC X2 Bedienungsanleitung

USER MANUAL

SPREADER X-SERIES

ENGLISH ORIGINAL RESQTEC USER MANUAL

WWW.RESQTEC.COM

USER MANUAL SPREADER X-SERIES

RESQTEC Manual SPREADER X-series (DM064K08)

1. INTRODUCTION: SAFETY FIRST! 04

1.1. Safety messages 04

1.2. General safety information 04

1.3. Safety information 05

1.4. Productidentication   05

1.5. Applicable types 05

2. PRODUCT SUMMARY 06

2.1. Introduction 06

2.2. Product description 06

2.3. Componentidentication    06

3. PRODUCT RANGE 07

3.1. Products & Accessories 07

4. GENERAL OPERATING INSTRUCTIONS 08

4.1. Initial use 08

4.2. Preparation before use 08

4.3. Operation 09

4.4. Ultimate PressureTM 09

4.5. Quick action couplers 10

4.6. Connecting the Resqtec NEO1 coupler 10

4.7. Disconnecting the Resqtec NEO1 coupler 11

4.8. Connecting the Resqtec STD coupler 12

4.9. Disconnecting the Resqtec STD coupler 12

4.10. Using the pressure release 13

4.11. Operating the product 14

4.12. Rotating jaws 15

4.13. Attaching chains and shackles 16

5. SPECIFICATIONS 17

5.1. Technicalspecications      17

5.1.1 SI-system data 17

5.1.2 Imperial system data 20

5.2. Forcespecications   23

5.2.1 SI-system data 23

5.2.2 Imperial system data 23

5.3. Technical drawings 24

5.3.1 SI-system data 24

5.3.2 Imperial system data 25

6. MAINTENANCE & STORAGE 26

6.1. Maintenance after use 26

6.2. Regular maintenance 28

6.3. Annual maintenance 29

6.4. Recommended storage 29

6.5. Decommissioning & recycling 29

7. TROUBLESHOOTING 30

8. WARRANTY 31

9. DISCLOSURE 32

10. CONTACT 33

USER MANUAL SPREADER X-SERIES

04 RESQTEC Manual SPREADER X-series (DM064K08)

1. INTORDUCTION: SAFETY FIRST!

1.1. SAFETY MESSAGES

This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage

the equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert

symbol as shown on the left.

The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage.

Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your

attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier.

1.2. GENERAL SAFETY INFORMATION

The Resqtec rescue equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating

instructions and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having

jurisdiction and using the tool for its intended purposes only. The following safety precautions must be observed at all times:

UNTRAINED USE OF RESQTEC PRODUCTS AND ITS ACCESSORIES MAY RESULT IN VERY DANGEROUS AND

POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!

•ResqtecrescueequipmentmustonlybeoperatedbypeopleauthorizedandqualiedbytheAuthorityhavingjurisdiction.

• Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this

 specicpieceofequipment,andtheusershouldalreadybetrainedinandqualiedforusingrescueequipment.

• Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include

gloves, helmet, eye protection and body protection — such as turnout gear.

• Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment.

• Stay alert. Do not operate the system when tired.

• Use only Resqtec authorized service parts.

• This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in

unpredictable and unreliable product operation and is therefore prohibited.

USER MANUAL SPREADER X-SERIES

RESQTEC Manual SPREADER X-series (DM064K08)

1.3. SAFETY INFORMATION

Before using the equipment and its related products and accessories, conduct an overall size-up of the intended use and safeguard against

potential hazards before installing the product. Read and understand this manual before using the equipment.

The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they

become damaged or unreadable, contact the manufacturer to obtain a replacement.

BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING:

•Makesurethatnokinkwillforminanyofthehosesduringuse.Makesurethatthehoseprovidesafreeowatalltimes.Failingto

do so may result in damage to the hose assembly and malfunction of your Resqtec system.

• Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings, the situation you

and the people around you are in, and what the consequences of the use of the Resqtec system are.

• When in use hold the product by the handles.

• NEVER, when in use, hold the product by any of its moving parts. Doing so can result in serious injury.

• NEVER, when in use, place your hands or any other body parts between the moving parts or between the arms/jaws and a

(stationary) object. Doing so can result in serious personal injury.

• When using a Resqtec product, always make sure the object is stable or stabilized by proper cribbing and/or shoring methods.

• Never pull a Resqtec product towards you by the hoses. Pick up the product by the handles instead, as intended.

• NEVER pull a hose to try to untangle it or to free a hose from an obstacle. Always direct your full attention to the problem; clear the

hose from the obstacle or untangle the hose before proceeding.

1.4. PRODUCT IDENTIFICATION

Productidenticationistomakesurethatthismanualcomeswithaspecicproductandthatthismanualshouldalwaysbeavailableasa

reference guide to that equipment. It is mandatory that this manual and accompanying “Service Booklet” are not separated from the product

speciedbelowduringitsservicelife.ThismanualcomeswithResqtecproducttype:

1.5. APPLICABLE TYPES

This manual covers the following product types:

Distributor/Supplier information:

With serial number: Hydraulic fluid used in product:

RESQTEC OPTI-GREEN HF-15 BIODEGRADABLE

RESQTEC OPTI-GREEN HF-46 BIODEGRADABLE

SKYDROL (PHOSPHATE ESTER MCS 2361)

ARTICLE NUMBER ITEM DESCRIPTION

4720.0000.** X2

4744.0000.** X4

4760.0000.** X6

USER MANUAL SPREADER X-SERIES

06 RESQTEC Manual SPREADER X-series (DM064K08)

2. PRODUCT SUMMARY

2.1. INTRODUCTION

ThankyouforchoosingResqtec.Wearecondentthatweliveuptoyourexpectations.Thismanualhasbeencompiledcarefullytosupplythe

reader with all the necessary information. Read all the instructions before using the product to assure safe and optimal use of the product. These

instructions contain aspects relevant to safe and optimal use of the product.

The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at

www.resqtec.com.

2.2. PRODUCT DESCRIPTION

Thespreadershavebeendesignedandengineeredtoassistreghters,USAR-teamsandotherrescueworkerswiththevariousrescue

applicationstheyencounter.Wearecondentthatthedesignofthisproductwillenablethoseworkingintheseenvironmentstonotonly

negotiate the obstacles they encounter, but to perform their work more safely.

The spreaders are double-acting hydraulic products designed to be driven by a Resqtec hydraulic pump. The products operate with hydraulic

oiland350bar/5,075PSIallowablepressure.Toseewhichspecichydraulicuidyourproductuses,seechapter1.4ofthismanual,orlookon

theproductlabel.Furtherinformationregardingthehydraulicuidinyoursystemcanbefoundinthe“MaterialSafetyDataSheet”or“MSDS”

which came with your product.

2.3. COMPONENT IDENTIFICATION

PROTECTION COVERS

CARRYING HANDLE

(ROTATABLE) JAWS

OUTER ARM GRIP

NEO1 (MALE) COUPLER

CONTROL HANDLE

INNER ARM GRIP

SPREADER ARM

JAW PIN

USER MANUAL SPREADER X-SERIES

RESQTEC Manual SPREADER X-series (DM064K08)

3. PRODUCT RANGE

3.1. PRODUCTS & ACCESSORIES

ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS

4720.0000.** X2

4744.0000.** X4

4760.0000.** X6

2310.3000 Chain and shackle set X-Series

2160.6125 Aircraft jaw set X-Series

USER MANUAL SPREADER X-SERIES

08 RESQTEC Manual SPREADER X-series (DM064K08)

4. GENERAL OPERATING INSTRUCTIONS

4.1. INITIAL USE

When receiving your equipment check for any sign of damage to the box, and report it to your distributor/supplier as damage could have

occurred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your

specications,checktheproductdetailsonthelabel.

CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY THE DISTRIBUTOR/SUPPLIER IMMEDIATELY IF ANY

DAMAGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE!

In general we distinguish a couple of different types of operations;

• Connecting the Resqtec NEO1 coupler

• Disconnecting the Resqtec NEO1 coupler

• Connecting the Resqtec STD coupler

• Disconnecting the Resqtec STD coupler

• Using the pressure release

• Operating the product

• Rotating jaws

• Attaching chains and shackles

4.2. PREPARATION BEFORE USE

• Check the arms of the product. Do not use if they exhibit major

damage and/ or do not function as intended. • See chapter 6 for further information.

• Check the operation of the dead-man’s valve. It should return to its

neutral position when released. • See chapter 6 for further information.

•Checkthecarryinghandle.Itmustbermlyxed. • See chapter 6 for further information.

• Check the protection covers. They must be present and undamaged. • See chapter 6 for further information.

USER MANUAL SPREADER X-SERIES

RESQTEC Manual SPREADER X-series (DM064K08)

4.3. OPERATION

The product is operated by the dead-man’s control handle:

• Rotating the control handle leftward will make the spreader arms open up (spread).

• Rotating the control handle rightward will make the spreader arms close (squeeze).

To keep extending or retracting keep the control handle rotated. Adjust the speed by rotating more or less.

By releasing the control handle the dead-man’s control will make the control handle return to neutral position.

The pressure in the product will remain due to the DIN-valve. The spreader arms cannot be moved by external forces.

4.4. ULTIMATE PRESSURE™

Resqtec products operate at 350 bar/5,075 PSI allowable pressure (ULTIMATE PRESSURE™), which allows a smooth and more controlled tool

operation. To support interoperability, Resqtec can also provide means to connect the products to other brands’ system components. Contact your

distributor/supplier for information about parts (couplers e.g.) to make your equipment ready for interoperability.

ALWAYS BE AWARE THAT TO CONNECT A RESQTEC PRODUCT TO ANY PUMP, THE SAME HYDRAULIC FLUID AND

COUPLERS NEED TO BE USED.

Your product can be supplied with the requested coupler(s) or can be changed in a later stadium by your

distributor/supplier. It is also possible to purchase an adaptor kit between different connectors. Contact your

 distributor/supplierifyouwanttoconnecttoanotherpumpandchangetheuidand/orcouplerifnecessary.

In this manual the Resqtec NEO1 couplers and the Resqtec STD couplers are described; follow the instructions of your current couplers only.

NEUTRAL

RIGHTLEFT

USER MANUAL SPREADER X-SERIES

10 RESQTEC Manual SPREADER X-series (DM064K08)

4.5. QUICK ACTION COUPLERS

The standard product is equipped with NEO1 quick action automatic by-pass couplers. This makes it possible to connect and disconnect both

pressureandreturninonesimplemotion.Italsoallowsyoutoconnectanddisconnectunderfullpumpfreeowpressure.Ifyourproductis

supplied with STD connectors, the connectors for pressure and return are separated. Make sure the pump is switched to neutral when

connectingordisconnectingtheseSTDconnectors.Ifyourproductismodiedonyourrequestwithothercouplers,pleasealsorefertothat

coupler supplier’s manual for proper additional instruction.

BEFORE USAGE, MAKE SURE TO CHECK THE FOLLOWING:

4.6. CONNECTING THE RESQTEC NEO1 COUPLER

• Make sure connectors (and pins) are clean to ensure proper operation.

• Pull both couplers to check whether the couplers are properly connected.

• If couplers do not have auto lock mechanism on the product, rotate collar of female coupler to lock and prevent accidental release.

• Unroll hose reels to their full extend. Make sure that no pressure is applied before unrolling.

Make sure the dust caps are removed from both the couplers (male & female):

• Female dust cap releases when female coupler is released (rotate and pull back).

• Male dust cap releases by simply pulling it.

Align the NEO1 female coupler located on the hose with the NEO1 male coupler

located on the product.

Pushtoconnectinoneswiftmotion(ifdifculttoconnectrefertochapter4.10for

pressure release).

USER MANUAL SPREADER X-SERIES

RESQTEC Manual SPREADER X-series (DM064K08)

4.7. DISCONNECTING THE RESQTEC NEO1 COUPLER

Rotate the NEO1 female coupler unlock ring in the direction of the arrow and pull backwards.

Make sure the control handle is not engaged when disconnecting (neutral

position).

The NEO1 female coupler on the hose ejects automatically.

Afewdropsofuiddischargeisnormal.

Make sure the dust caps are placed back on both couplers (male & female).

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