Ricoh Martini-P1 Service-Handbuch

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PAGE: 1/7

Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126001a

RTB Correction

The items in bold italics have been corrected or added.

Subject: MT-P1 Service Manual Prepared by: S. Watanabe

From: 2nd Tech Support Sec. Service Support Dept.

Classification: Troubleshooting

Mechanical

Paper path

Part information

Electrical

Transmit/receive

Action required

Service manual revision

Retrofit information

Product Safety Other ( )

AN OVERVIEW OF THE SERVICE MANUAL DIFFERENCES

BETWEEN THE MT-P1 AND MT-C1/C2

 A Service Manual will not be released for the MT-P1 (G126), so refer to this RTB and

the MT-C1/C2 Service Manual for the differences.

 The areas that are highlighted in blue are unique to the MT-P1.

 Some details are shown in other RTB/MBs.

 e.g. The Installation Procedure differences are shown in RTB RG126002.

Note: MT-P1 mass production begins from March 2005.

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Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126001a

1. INSTALLTION PROCEDURE

 See RTB RG126002.

2. PREVENTATIVE MAINTENANCE

 PM procedures: Same with all three models.

 PM parts: No unique parts for the P1 (see table below).

Unique/Common

C1: Common with MT-C1

C2: Common with MT-C1

C1/2: Common with MT-C1/2

Part

Number Description Q'ty/

Unit

Interval

Unique or

Common

Around the drum unit

A0962057 Charge Corona Grid 1 300k C1/2

B0702364 Charge Corona Wire 1 300k C1/2

A0962063 Charge Wire Cleaning Pad 1 300k C1/2

AD041083 Cleaning Blade 1 300k C1/2

AD042038 Cleaning Brush 1 300k C1/2

AA010114 Ozone Filter (TOP) 1 300k C1/2

AA012060 Development Filter 2 300k C1/2

B0653161 Used Toner Separation

Unit 1 600k C1/2

Paper feed unit

AF031082 Feed Roller 3 1000k C1/2

AF030081 Pick-up Roller 3 1000k C1/2

AF032080 Separation Roller 4 1000k C1/2

AF031083 By-pass Feed Roller 1 1000k C1/2

AF030080 By-pass Pick-up Roller 1 1000k C1/2

Transfer belt unit

A2933899 Transfer Belt 1 450k C1/2

AD041076 Transfer Roller Cleaning

Blade 1 450k C1/2

B0653947 Discharge Plate 1 300k C1/2

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Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126001a

Part

Number Description Q'ty/

Unit

Interval

Unique or

Common

Fusing unit

AE045046 Cleaning WEB 1 300k C1

AE040038 Cleaning WEB Pressure

Roller 1 600k C1

AE031026 Cleaning WEB Pressure

Roller Bearing 2 600k C1

AE011087 Hot Roller 1 500k C1

AE030017 Hot Roller Bearing 2 500k C1

B1104080 Stripper Pawls: Open and

Close Unit 1 300k C1

AE042052 Pressure Cleaning Roller 1 300k C1

AE031024 Pressure Cleaning Roller

Bearing 2 300k C1

AE020112 Pressure Roller 1 300k C1

AE030018 Pressure Roller Bearing 2 300K C1

Peripherals

LCT: B473

Q’ty PM

Part Number Description /Unit Interval

Unique or

Common

AF030080 Pick-up Roller 1 1000k

C1/2

AF031081 Feed Roller 1 1000k

C1/2

AF032080 Separation Roller 1 1000k

C1/2

Cover Interposer: B470

Q’ty PM

Part Number Description /Unit Interval

Unique or

Common

A8061321 Pick-up Roller 1 60k C1/2

A8061295 Feed Belt 1 60k C1/2

A8592241 Separation Roller 1 60k C1/2

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Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126001a

3. REPLACEMENT AND ADJUSTMENT

 Procedures: Samefor allthreemodels.

 Components: (See the table below).

Components Note

EXTERIOR

Upper Cover Unique to this model

Call Light Unique to this model

Model Name Plate Unique to this model

ELECTRICAL SECTION 1: BCU Unique to this model

ELECTRICAL SECTION 3: Controller Unique to this model

NOTE: See MB MG126001 for the P/N and illustrations for the parts above.

Components Note

EXTERIOR

Front, Side, Rear Cover Common with MT-C1/C2

LASER UNIT Common with MT-C1/C2

TANDEM TRAY Common with MT-C1/C2

UNIVERSAL TRAY Common with MT-C1/C2

BY-PASS FEED TRAY Common with MT-C1/C2

PAPER FEED UNIT Common with MT-C1/C2

LASER UNIT Common with MT-C1/C2

VERTICAL TRANSPORT Common with MT-C1/C2

PAPER REGISTRATION Common with MT-C1/C2

TONER HOPPER SECTION Common with MT-C1/C2

TONER SUPPLY Common with MT-C1/C2

DEVELOPMENT Common with MT-C1/C2

PCU Common with MT-C1/C2

TRANSFER BELT UNIT Common with MT-C1/C2

PAPER EXIT SECTION Common with MT-C1/C2

DUPLEX SECTION Common with MT-C1/C2

DRIVE SECTION Common with MT-C1/C2

TONER COLLECTION Common with MT-C1/C2

ELECTRICAL SECTION: PFC Common with MT-C1/C2

UPPER FRAME Common with MT-C1/C2

LOWER FRAME Common with MT-C1/C2

Components Note

FUSING UNIT Common with MT-C1

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Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126001a

4. TROUBLESHOOTING

 Same for all three models.

5. SP TABLES, ACCESS METHOD

 SP tables: Same for all three models.

 Access method:

5-1. To Enter SP Mode

Press the “Up/Down” arrow keys together for about 5 seconds, and then press the

“Enter” key.

6. DETAILED SECTION DESCRIPTIONS

 Same for all three models.

7. SPECIFICATIONS

7-1 Option Compatibility

X: Cannot be installed together

M: Must be installed together

1 2 3 4 5 6 7 8 9 10 11

1. LCT

2. LG/B4 Option M

3. Cover Interposer

4. 100 staple Finisher XXX

5. Punch unit for 4 M XXX

6. Jogger Option M X X

7. Booklet Finisher XXX

8. Punch unit for 7 and 8 XXXM

9. Copy Tray X XXX

10. DLT/A3 Tray

11. Tab sheet holder

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Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126001a

1. LCT

LCIT RT43 (B473: Maui)

2. LG/B4 Option

81/2"x14" Paper Size Tray Type 1075 (B474)

3. Cover Interposer

Cover Interposer Tray Type 1075 (B470)

4. 100-staple Finisher

SR841 (B706: Victoria-D)

5. Punch unit for 4

Punch Unit Type 1075 NA 3/2 (B531)

Punch Unit Type 1075 EU 2/4 (B531)

Punch Unit Type 850 SC (A812)

6. Jogger Option

Output Jogger Unit Type 1075 (B513)

7. Booklet Finisher

SR861 (B674: Zaire-Z)

8. Punch unit for 7 and 8

Punch Kit Type 1045 NA (B377)

Punch Kit Type 1045 EU (B377)

Punch Kit Type 1045 SC (B377)

9. Copy Tray

Copy Tray Type 1075 (B476)

10. DLT/A3 Tray

A3/11"x17" Tray Unit Type 1075 (B475)

11. Tab Sheet Holder

Tab Sheet Holder Type 1075 (B499)

7-2. General Specifications

Configuration Console

Paper tray, Duplex A3/11" x 17" – A5 SEF/5.5" x 8.5"

By-pass tray A3/11" x 17" – A6 SEF/5.5" x 8.5"

Print Paper Size

Non-standard

sizes

Width: 100 – 305 mm (4" x 12")

Length: 140 - 458 mm (5.5" x 18")

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Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126001a

Paper Tray 52.3 ~ 127.9 g/m

(14 ~ 34 lb.)

Duplex 64 ~ 127.9 g/m

(17 ~ 34 lb.)

Print Paper Weight

By-pass: Standard

Thick Paper

52.3 ~ 157 g/m

(14 ~ 43 lb.)

52.3 ~ 216 g/m

(14 ~ 58 lb.)

Printing Speed 75 ppm (A4/11" x 8.5" LEF)

First Print Time 5.5s

(1st Tray, A4/11" x 8.5" LEF)

Warm-up Time

(under 20°C room

temp.)

Less than 300s after main power is turned ON.

Tray 1

(tandem tray)

3100 sheets (80 g/m

, 20 lb.)

Tray 2 550 sheets (80 g/m

, 20 lb.)

Tray 3 550 sheets (80 g/m

, 20 lb.)

Paper Capacity

By-pass Tray 100 sheets (80 g/m

, 20 lb.)

A4/81/2" x 11" and

smaller

500 sheetsPaper Output

(Copy Tray)

B4 and larger 250 sheets

North America 120 V / 60 Hz 20 A or morePower Source

Europe/Asia 220 ~ 240 V / 50/60 Hz 10 A or

Allowed voltage

fluctuation

10%

North America 1.85KWPower Consumption

(Max.) Europe/Asia 1.85KW

North America 50WPower Consumption

(Energy saver) Europe/Asia 50W

Dimensions

(W x D x H)

690 x 760 x 1005 mm (27.2" x 29.9" x 39.6")*

*Without finisher and call light

690 x 760 x 1466 mm (27.2" x 29.9" x 57.7")*

*With call light

Weight Approx. 185 kg (407.8 lb.)

Resolution 1200/600/400/300 dpi

Toner Replenishment Cartridge exchange (1100 g)

Total Counter Electric Counter

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PAGE: 1/66

Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126002a

RTB Reissue

Two illustrations were corrected (pg. 10, pg. 65).

Subject: MT-P1 Installation Procedure Prepared by: S. Watanabe

From: 2nd Tech Support Sec. Service Support Dept.

Classification: Troubleshooting

Mechanical

Paper path

Part information

Electrical

Transmit/receive

Action required

Service manual revision

Retrofit information

Product Safety Other ( )

This RTB contains the Installation Procedure for the MT-P1 (G126).

Note:

 The areas that are highlighted in blue are unique to the MT-P1.

 See the MT-C1/C2 Service Manual for replacements, adjustments and other

procedures.

 Mass production for the MT-P1 begins in March 2005.

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PAGE: 2/66

Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126002a

INSTALLATION PROCEDURE

Model MT-P1

(Machine Code: G126)

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PAGE: 3/66

Reissued: 8-Apr-05

Model: Martini-P1 Date:

2-Mar-05 No.:

RG126002a

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the printer and peripherals,

make sure that the power supply cord is unplugged.

2. The wall outlet should be near the machine and easily accessible.

3. Note that some components of the machine and the paper tray unit are

supplied with electrical voltage even if the main power switch is turned off.

4. If any adjustment or operation check has to be made with exterior covers off

or open while the main switch is turned on, keep hands away from electrified

or mechanically driven components.

5. If data in before the machine completes the warm-up period, keep hands

away from the mechanical and the electrical components as the printer starts

making prints as soon as the warm-up period is completed.

6. The inside and the metal parts of the fusing unit become extremely hot while

the printer is operating. Be careful to avoid touching those components with

your bare hands.

HEALTH SAFETY CONDITIONS

1. Never operate the machine without the ozone filters installed.

2. Always replace the ozone filters with the specified ones at the specified

intervals.

3. Toner and developer are non-toxic, but if you get either of them in your eyes

by accident, it may cause temporary eye discomfort. Try to remove with eye

drops or flush with water as first aid. If unsuccessful, get medical attention.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The printer and its peripherals must be installed and maintained by a

customer service representative who has completed the training course on

those models.

2. The NVRAM on the system control board has a lithium battery which can

explode if replaced incorrectly. Replace the NVRAM only with an identical

one. The manufacturer recommends replacing the entire NVRAM. Do not

recharge or burn this battery. Used NVRAM must be handled in accordance

with local regulations.

3. The danger of explosion exists if the battery on the controller board is

incorrectly replaced. Replace the battery only with the equivalent type

recommended by the manufacturer. Discard the used controller board

battery in accordance with the manufacturers instructions and local

regulations.

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