Robin America Engine EX40 Bedienungsanleitung

PARTS

MANUAL

EX40

ENGINES

Models

PUB-EP6516

Rev. 08/08

940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212

e-mail: [email protected] • www.robinamerica.com

HOW TO USE THIS MANUAL

Robin engines are identiﬁed by MODEL, SPECIFICATION, and CODE NUMBER. For each

model there may be many different versions called speciﬁcations. Each speciﬁcation will be

unique in some way. The difference may only be the paint color or it may have a different type

of PTO or some other signiﬁcant difference.

In order the identify the correct service part number, it is important to conﬁrm the speciﬁca-

tion and code numbers for your engine. The speciﬁcation and code number together are

know as the PRODUCT NUMBER.

All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the

SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please

note the illustration below:

X X X X

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

E X 4 0 0

MANUAL LAYOUT

1. SECTION NAME Parts are broadly classiﬁed according to their functions.

Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers

that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section

(i.e..:Electrical Device Group).

3. REF. No . The Reference number identiﬁes the part illustration with the corresponding part number in the

part list.

4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly

part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the speciﬁcation,

and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts

have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.

being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No.

2101- The part is used in the products with CODE No. of 2101 and after this number.

- 2100 The part is used in the products with CODE No. of 2100 and before this number.

16792

GROUP INDEX

Group Name Page

CRANKCASE GROUP............................................................................... 6

CRANKSHAFT GROUP............................................................................. 8

INTAKE and EXHAUST GROUP.............................................................. 10

GOVERNOR GROUP .............................................................................. 14

COOLING and STARTING GROUP.........................................................16

FUEL, LUBRICANT GROUP.................................................................... 18

CARBURETOR GROUP.......................................................................... 20

ELECTRIC DEVICE GROUP .................................................................. 22

ACCESSORY GROUP............................................................................. 24

SYMBOL DESCRIPTION

AY...........................ASSEMBLY

CP...........................COMPLETE

EX...........................EXPORT (from Japan)

FIG..........................FIGURE

FR...........................FRONT

"..............................INCH

INCL. ......................INCLUDE

~L............................LITER

L= ...........................LENGTH (in. mm)

L.H. (LH).................LEFT-HAND SIDE

MECH.....................MECHANICAL

NO (NON)...............NONE

OPT.........................OPTIONAL

O.S. ........................OVER SIZE

SYMBOL DESCRIPTION

P=...........................PITCH (in mm)

P.T.O. (PTO)...........POWER TAKE OFF

REF.........................REFERENCE

R.H. (RH)................RIGHT HAND SIDE

RR. .........................REAR

STD. .......................STANDARD

SW..........................SWITCH

T=...........................THICKNESS (in mm)

UN ..........................UNIT

U.S..........................UNDER SIZE

~V...........................VOLTAGE

~W..........................WATT

W/...........................WITH

W/O ........................WITHOUT

INDEX OF DESCRIPTION SYMBOLS

EX40 - 6 - 08-08

SECTION 1 CRANKCASE GROUP

FIG. 100

260

250

270

280

220

210

230

240

300

75 30

700

70 20 28

27 26

620

631 630

690 680

710

610

EX40 - 7 - 08-08

Ref. Part Number Description Qty Remarks To-From Fig.

SECTION 1 CRANKCASE GROUP

10 20B-10102-11 Crankcase Cp 1 100

20 20B-14202-03 Valve Guide 2 100

26 132-07AA0-50 Seal, intake valve 1 100

27 056-51000-50 Clip 1 100

28 263-35341-03 Retainer Plate 1 100

30 044-03500-90 Oil Seal 1 100

40 060-03502-40 Ball Bearing 1 100

45 X60-01500-11 Ball Bearing 1 100

50 277-15011-03 Pipe Knock 2 100

60 010-50603-51 Stud, intake 2 100

70 010-50802-90 Stud, exhaust 2 100

75 044-00800-10 Oil Seal 1 100

80 040-11400-30 Plug 1 100

90 021-11400-20 Gasket 1 100

210 20B-11002-11 Main Bearing Cover Cp 1 100

220 044-03500-90 Oil Seal 1 100

230 060-03502-40 Ball Bearing 1 100

240 X60-01500-11 Ball Bearing 1 100

250 20B-45003-01 Governor Gear Cp 1 100

260 277-41901-03 Governor Sleeve 1 100

270 224-63601-03 Oil Gauge 1 100

280 021-32000-50 Gasket 1 100

300 011-00803-40 Flange Bolt 8 100

610 20B-13001-01 Cylinder Head Cp 1 100

620 20B-15001-03 Gasket, cylinder head 1 100

630 011-01000-40 Flange Bolt 4 100

631 001-04083-50 Flange Bolt 2 100

680 20B-15501-01 Rocker Cover Cp 1 100

690 20B-16001-03 Gasket, rocker cover 1 100

700 031-00600-20 Dowel Pin 2 100

710 011-00600-20 Flange Bolt 4 100

960 20B-99001-07 Gasket Set 1 100

EX40 - 8 - 08-08

SECTION 2 CRANKSHAFT GROUP

FIG. 200

310

320

360 370

380

350

10 70

390

EX40 - 9 - 08-08

Ref. Part Number Description Qty Remarks To-From Fig.

SECTION 2 CRANKSHAFT GROUP

10 20B-20901-01 Crankshaft Cp 1 1" Key 200

20B-21201-01 Crankshaft Cp 1 7/8" Taper 200

20B-21001-01 Crankshaft Cp 1 1" Pump 200

70 005-32054-01 Woodruff Key 1 200

310 20B-22501-00 Connecting Rod Ay 1 200

320 001-05084-00 Connecting Rod Bolt 2 200

350 263-23301-33 Piston Pin 1 200

360 20B-23401-H3 Piston 1 Std 200

360 20B-23403-H3 Piston 1 Oversize 0.25mm 200

360 20B-23404-H3 Piston 1 Oversize 0.50mm 200

370 20B-23501-07 Piston Ring Set 1 Std 200

370 20B-23502-07 Piston Ring Set 1 Oversize 0.25mm 200

370 20B-23503-07 Piston Ring Set 1 Oversize 0.50mm 200

380 056-52100-20 Clip 2 200

390 20B-24101-03 Balancer Shaft 1 200

EX40 - 10 - 08-08

SECTION 3 INTAKE and EXHAUST GROUP

FIG. 300

350

310

365

315

317

340

290

225

241 231

210

240

230

70 220

320

361

170

37 35 34 38 166 163 160

150

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