RoboLabs ROBOJETFLOSS Bedienungsanleitung
COTTON CANDY MACHINE
ROBOJETFLOSS/ROBOJETFLOSS PRO
(ACB-09E)
OPERATION MANUAL
2017
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
2
SAFETY REQUIREMENTS
READ CAREFULLY THE MANUAL BEFORE START!
ONLY INSTRUCTED PERSONNEL ARE ALLOWED TO OPERATE
THE MACHINE!
1. DO NOT OVERFILL spinning head with sugar to protect eyes!
2. Use a special safety goggles to protect eyes (not included in the delivery
set)!
3. DO NOT TOUCH spinning head until it completely stops!
4. DO NOT TOUCH spinning head during operation to avoid injury!
5. DO NOT TOUCH spinning head just after its stop to avoid burns! Let it
cool down!
6. DO NOT TURN ON THE MACHINE if motor is fixed with fastening nuts!
7. IT IS NECESSARY to provide 15-minutes break after every 1 hour of
continuous operation to avoid motor overheating!
8. IT IS PROHIBITED to change the design of the machine!
In accordance to EN 60335-1:2012 standard the machine can be used by
children aged 8 years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the appliance
in a safe way and understand the hazards involved. Children shall not play
with the appliance. Cleaning and user maintenance shall not be made by
children without supervision.
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
3
1. OVERVIEW AND OPERATION
1.1. DESIGNATION
ACB-09E is intended for cotton candy producing, using granulated sugar
with different complex food additives. Due to unique and patented design,
the equipment allows operation under high ambient temperature and
excessive relative humidity. Candy floss leaves the machine upwards,
allowing making cotton servings unlimited huge, up to 2(!) meters in
diameter. After some practice, operator can step 5 meter away from the
machine and keep making sweet cotton!
1.2. TECHNICAL SPECIFICATIONS
Model
RoboJetFloss
RoboJetFloss Pro
‘Cold start’ time
60 s
20 s
Productivity
up to 5 kg/h
Spinning rate
up to 2950 rpm
Rated power
not more than 1450 W
Rated voltage
230V 50/60Hz
Dimensions (machine only)
370x400x370 mm
Dimensions (pan included)
670x670x480 mm
Weight
not more than 15 kg
The equipment must be operated at the ambient temperature from +5° to
+40°C and relative humidity not more than 50% at 40°C. The temperature
decreasing related to RH increasing, for example, 90% of RH at 20°C.
Altitude above sea level should not exceed 1000 m.
Ingress protection rating IP20 (IEC 60529).
ACB-09E machine is made in accordance to the following requirements:
TR CU 010/2011 On the safety of machinery and equipment
ТR СU 004/2011 On safety of low voltage equipment
TR CU 020/2011 Electromagnetic compatibility of technical equipment
And also in accordance with the following directives:
2006/42/ЕС Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
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1.3. DELIVERY SET
Delivery set of ACB-09E includes the following:
Cotton candy machine
1 pc.
Plastic pan
1 pc.
‘No-Snow’ tool
1 pc.
Silicone sealing collar
1 pc.
Silicone adjustment ring
2 pc.
Power supply cord
1 pc.
Operation manual
1 copy
PLASTIC PAN IS AN INTEGRAL PART OF THE MACHINE. IT IS
IMPOSSIBLE TO OPERATE THE EQUIPMENT WITHOUT THIS
PART!
Plastic pan dimensions are 680x680x240 mm, net weight 2 kg.
1.4. MACHINE DESIGN AND OPERATION PRINCIPLE
Cotton candy machine has the following main parts: Housing (1); Chassis
(2) with electric motor; Spinning Head (3). Spinning head with electric
motor is rigidly mounted on the chassis that placed on spring-loaded
supports that based on the housing. The supports soften vibrations that
arise while motor in operation. Plastic pan (18) is not shown.
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
5
Electric motor runs spinning head at high rate (see Technical
Specifications). There is a Stator (4) mounted on the chassis, equipped
with silicone sealing Collar (5) and silicone adjustment Ring (6). The
spinning head has the following main parts: Impeller (7); Baseplate (8);
Sidewall with heating element (9); Cover (10).
The principle of operation is as following. Spinning head rotates with sugar
mix inside. Heating element warms the sugar up to flow point (120-140°C).
Due to centrifugal force, melted sugar flies outside of sidewall, where
instantly cooled down and crystallizes, turning into candy floss.
Along with spinning head the impeller rotates as well, producing powerful
airflow going upwards. Air comes in from below through the axial holes of
the stator.
Airflow lifts cotton candy upwards, above 1 m. Sugar particles that too
massive to be lifted by airflow, accumulate on the inner surface of plastic
pan (the pan mshown).
Silicone ring lets to adjust intensity of the air flow; silicone collar seals the
gap between the pan and the stator, avoiding sugar falling onto housing of
the machine.
The front panel has the following controls. Switch (11) turns on electric
motor; Switch (12) turns on heating element; Adjustment Knob (13)
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
6
provides control over heating intensity; Voltmeter (14) indicates actual
voltage supplied on heating element. On ‘PRO’ version there is a ‘Quick
Start’ button (15), providing full power on heating element, even while
electric motor is stopped.
See the figure above for ACB-09E front panel. Panel appearance may vary
a bit depending on certain model.
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
7
2. INTENDED USE
2.1. PROTECTORS AND LOCKUPS
Special fastening nuts are provided for fixing a spring-loaded chassis
during transportation. The nuts are located on threaded support studs of
the pan. The nuts prevent machine components damage during
transportation.
Rubber legs and spring-loaded legs that support the chassis, cancel
vibration transfer to the machine housing, thus steady position of the
machine is provided.
Safeguard diffuser prevents contact between operator’s hands and rapidly
rotating impeller.
There is a fuse 5x20 250V, 10A provided to protect the mains and machine
components of surges and short circuit.
In accordance to international standards there is an EMI filter in the circuit
to suppress electromagnetic disturbances.
2.2. PREMISES REQUIREMENTS
It is allowed to use the machine both indoors and outdoors. The equipment
must be operated at the ambient temperature from +5° to +40°C and
relative humidity not more than 50% at 40°C. Wind speed should not be
more than 3 m/s.
ATTENTION! IT IS PROHIBITED TO OPERATE THE MACHINE
OUTDOORS WITH DIRECT EXPOSURE OF PRECIPITATION LIKE
SNOW, RAIN ETC.
Ideal conditions for steady vertical floss column up to 1 m would be as:
temperature 21°C and 50% RH; wind speed doesn’t exceed 0.5 m/s.
2.3. RAW MATERIAL REQUIREMENTS
Use only dry granulated sugar without lumps. It is allowed to use different
complex food agents, added to the sugar.
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
8
2.4. GETTING STARTED
Unpack all the parts. Save packaging material for the future.
Put the machine on a suitable table or special cart.
Before turning the machine on release fastening nuts (16) fixing the
chassis, by turning them firmly upward.
Transportation position
Operation position
ATTENTION! TURNING ON THE MACHINE WITH UNRELEASED
FASTENING NUTS WILL LEAD TO MACHINE FAILURE!
Wash silicone ring and silicone collar with soapsuds. Put silicone ring on
the stator. Adjust the gap on the stator holes depending on ambient
conditions.
In case of indoor operation with temperature 21°C and 50% RH, it is
recommended to overlap the holes with silicone ring leaving the clearance
not more than 1.5 cm.
Remove protective film from the pan, wash the pan with soapsuds and put
the pan on the machine. Make sure that the pan seats on its dedicated
place.
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
9
Pan hollows (shown in section) should fit rubber legs (17). Put silicone
collar (5) (shown in section) on the stator; the collar ledge should overlap
the pan.
2.5. POWER SUPPLY REQUIREMENTS
Use the power supply cord included in the delivery set to connect the
machine.
Input current does not exceed 6.5 A.
The machine uses standard 230V voltage.
Voltage tolerance as +/-10% of nominal voltage
is allowed.
A power supply cord 3 m length is included in
the delivery set.
ATTENTION! THE MACHINE MUST BE CONNECTED ONLY TO
GROUNDED POWER OUTLET SOCKET!
2.7. OPERATION MODE
Before turning on the machine, fill in the spinning head with sugar on ¾ of
the volume (approx. 350 g). Rotate the head manually to spread sugar
evenly. Minimal recommended amount of sugar is not less than 1/3 of the
COTTON CANDY MACHINE ACB-09E REVISED 28-Sep-17
10
spinning head volume.
Get ready in advance special sticks for cotton candy winding. The sticks
can be made of wood, paper or plastic. The longer the stick the bigger
servings of cotton you can make. For vertical flow machine perfect length of
stick would be 50-60 cm.
For better adhesion, moisten sticks with water before use.
Set the switch (11) in ON position, spinning head starts to rotate. Before
turning the heat on, check airflow from the impeller. To do this, place your
palm 10 cm above the spinning head.
ATTENTION! VIBRATION ON MOMENT OF MOTOR STARTING OR
STOPPING IS A NORMAL THING AND IS NOT A BUG!
If airflow isn’t intensive enough, turn off the machine and adjust silicone
ring on the stator (see below Air flow adjustment section).
Once air flow is adjusted, turn on the heating using the switch (12), and
immediately turn adjustment knob (13) to set voltmeter
1
(14) at 150-160V.
It will take about 1 minute to warm up the head. Once head is warmed up,
cotton candy starts to fly out of the head.
One should winds cotton candy on a stick 20-40 cm above the spinning
head, rapidly turning the stick with fingers (see the figure below).
Cotton candy will fly out upwards, as a vertical column, so-called ‘sleeve’.
1
At the first start on a site, power level must be adjusted accordingly to the real conditions. If
cotton candy comes out too slow, an operator should increase the voltage; if it comes out
too fast, then the voltage should be decreased. For future operation there is no need to
adjust, leave it on the suitable value. Once operator is found a suitable voltage level, it
must be remembered or marked on the voltmeter (14). If you change the site, you must
make adjustment again, depending on new conditions.
Andere Handbücher für ROBOJETFLOSS
1
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1
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