Roland R1000 series E20 Bedienungsanleitung

Manual

Double Sheet Control System R1000-Series L20

with integrated fieldbus interface

Double Sheet Control-System

L20

Dual Head Double Sheet Control System

for Metals and Non-ferrous metals

Laser based Function principle

Thickness Control from 0.3 to 15 mm

►Up to 3 pairs of sensors can be connected to the control unit (3 channel version)

►Suitable for magnetic feeder systems without velocity limitation

►Absolute measuring method

►Digital display of sheet thickness and operational parameters

►Monitoring of over-gauge and under-gauge limit

►Integrated fieldbus interface with process and parameter interface

THE ROLAND PLUS:

All common Fieldbus standards

Maintenance-free

For composite materials also

Otto-Maurer-Str. 17

75210 Keltern / Germany

All rights on this document are at ROLAND ELECTRONIC GmbH.

Reproduction (also partly), electronical coverage, translation, transmission to third parties,

only with our prior permission.

Subject to change without further notice.

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

B0063191 / 1.3 Table of contents

ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 3

Declaration of conformity according to EC directives .....................................................................................5

1Safety advice .......................................................................................................................................... 7

1.1Safety instructions and warnings for user ..........................................................................................7

1.2Declaration of icons ............................................................................................................................7

1.3Intended use.......................................................................................................................................8

1.4General hints for process reliability ....................................................................................................8

2Technical data ........................................................................................................................................ 9

2.1L20 Technical data .............................................................................................................................9

2.2Sensor system LAAS40....................................................................................................................10

2.3Sensor system LAAS40+..................................................................................................................10

2.4Sensor cable.....................................................................................................................................10

2.5Beam control cable...........................................................................................................................10

3System description .............................................................................................................................. 11

3.1Measurement principle .....................................................................................................................12

3.2Control unit .......................................................................................................................................14

4Mounting ............................................................................................................................................... 17

4.1General mounting instructions..........................................................................................................17

4.2Dimensions of the system ................................................................................................................18

4.3Mounting of sensors .........................................................................................................................19

5Electrical installation ........................................................................................................................... 25

5.1General instructions..........................................................................................................................25

5.2Configuration of connectors..............................................................................................................26

6Communication with the PLC ............................................................................................................. 35

6.1Fieldbus specific messages..............................................................................................................35

6.2Data transmission communication....................................................................................................36

6.3Process channel ...............................................................................................................................36

6.4Parameter channel ...........................................................................................................................48

6.5External I/O control...........................................................................................................................55

6.6Fieldbus configuration file.................................................................................................................59

7Start-up .................................................................................................................................................. 67

7.1Initially applying power to the system...............................................................................................67

7.2Start screen ......................................................................................................................................67

7.3Operation ..........................................................................................................................................68

7.4Configuration menu ..........................................................................................................................69

7.5General information regarding the configuration ..............................................................................73

7.6Changing, setting-up or checking the configuration .........................................................................73

7.7Program parameters.........................................................................................................................75

7.8Adjustment parameters ....................................................................................................................77

7.9System parameters ..........................................................................................................................84

7.10Data backup......................................................................................................................................94

7.11Firmware update...............................................................................................................................95

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

Table of contents B0063191 / 1.3

4 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33

8Operation ...............................................................................................................................................97

8.1Quick start guide .............................................................................................................................. 97

8.2Entering a measurement program ................................................................................................... 97

8.3Averaging time taand Measuring time tm......................................................................................... 98

8.4Measuring channel calibration (after sensor exchange).................................................................. 99

9Fault messages, causes and remedies ........................................................................................... 101

9.1Memory faults ................................................................................................................................ 102

9.2USB data transmission (virtual RS232) faults ............................................................................... 103

9.3System operation faults ................................................................................................................. 103

9.4Keyboard faults .............................................................................................................................. 103

9.5Fieldbus interface faults................................................................................................................. 104

9.6Measuring channel or calibration with calibration sheet faults ...................................................... 105

9.7Measuring channel calibration faults ............................................................................................. 105

9.8Hardware faults.............................................................................................................................. 105

9.9Supply voltage faults...................................................................................................................... 105

9.10Sensors / Sensor cables faults ...................................................................................................... 106

9.11Other faults .................................................................................................................................... 107

10Maintenance ....................................................................................................................................... 109

10.1Replacement of sensors ................................................................................................................ 109

10.2Sensor cleaning ............................................................................................................................. 109

10.3Device replacement ....................................................................................................................... 109

10.4Replacement of fuses .................................................................................................................... 109

10.5Data backup via fieldbus interface................................................................................................. 110

10.6Data backup via USB interface...................................................................................................... 110

10.7Firmware update via USB interface ............................................................................................... 110

10.8Spare parts .................................................................................................................................... 110

11Technical records .............................................................................................................................. 111

11.1Parameter channel commands...................................................................................................... 111

12Order data .......................................................................................................................................... 117

12.1Versions of control unit L20 ........................................................................................................... 117

12.2Sensor systems ............................................................................................................................. 117

12.3Sensor spare parts......................................................................................................................... 118

12.4Cables............................................................................................................................................ 118

12.5Cable plugs and cable sockets (within scope of delivery) ............................................................. 118

12.6Other accessories (within scope of delivery) ................................................................................. 118

13Appendix ............................................................................................................................................ 118

13.1Fieldbus terminology...................................................................................................................... 118

13.2System configuration form ............................................................................................................. 119

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

B0063191 / 1.3 Declaration of conformity

ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 5

Declaration of conformity according to EC directives

Manufacturer: Roland Electronic GmbH

Otto-Maurer-Str. 17

DE 75210 Keltern

Product name: L20

Product type: Double Sheet Control System

R1000 series

Roland Electronic GmbH declares that the product listed above complies with the requirements of

the EMC directives listed below.

Applied Directives:

2006/95/EG Low Voltage Directive

EN61010-1: 2010

2004/108/EG: EMC Directive

EN61000-6-2: 2005-08 EN61000-6-4: 2007-01

Date of mark’s apposition: 04.03.2015

Keltern, 04.03.2015 Managing Director

Place, Date Signature Function of the signer

The declaration confirms the compliance with the cited directives. However, it is not any implied warranty of fitness for a

particular purpose especially as it may relate to product liability.

The safety instructions and warnings must be observed.

ISO 9001 : 2008

Reg.-no. 5152 QM08

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

B0063191 / 1.3

6 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33

Blank page

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

B0063191 / 1.3 Safety advice

ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 7

1 Safety advice

1.1 Safety instructions and warnings for user

This manual contains all information required for the correct operation of the Roland equipment.

It has been written for technically qualified personnel.

Unauthorized tampering with the unit, especially ignoring the warnings in this manual can cause

malfunction and damage to the unit. Only authorized personnel should be allowed to make

changes to the unit and perform cable connections especially the power supply.

Should it be necessary, e.g. in case of service or repair, to make measurements within the unit,

then all customary accidents prevention procedures should be observed. Only professional

electrical tools should be used.

Note The factory pre-settings – especially the upper / lower limit values – have

been chosen such that an optimal machine protection is ensured.

Diverging settings can impair the machine protection.

Safety instructions for handling of laser sensors!!

Caution! Laser radiation! Do not stare into the beam!

Do not stare into the reflected beam.

Max. power: 1 mW

Impuls duration: max. 6.4 ms

Wavelength: 658 nm

Medium: Semi conductor laser

Laser class II (EN 60825-1)

1.2 Declaration of icons

Warning – Laser radiation!

Risk to the eyes by laser radiation.

Attention - Damage of construction units!

Reference to a potential imminent situation, which can result in damage to the

product or environs.

Note

Useful reference to an application or deepening information.

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

Safety advice B0063191 / 1.3

8 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33

1.3 Intended use

Flexible Manufacturing Systems in the sheet processing industry require reliable Double Sheet

Control systems in order to protect presses and other sheet processing machines against damage

caused by feeding multiple sheets.

The Double Sheet Detector R1000 L20 was specifically developed for this technical environment.

The reliable function of the Double Sheet Detector depends therefore most importantly on the

selection of the correct sensors and the mounting of the sensors.

1.4 General hints for process reliability

The process security of the system is influenced by the following factors:

• Stability of the measuring values

• Setting of under-gauge threshold and over-gauge threshold

• Evaluation of the status signals

Stable measuring conditions will result in stable measuring results. Varying measuring results are

undesirable, because in such cases the user is inclined to decrease the under-gauge threshold

LOW and to increase the over-gauge threshold UP. On doing so, the user puts up with the

drastically increasing risk of not detecting a double sheet.

The following external factors decisively influence the stability of measuring results and need to be

considered for operation of a double sheet detector:

• Optical characteristics of the material

• Tolerance in material thickness

• Contamination of the material

• Geometric conditions at the place of measurement (Stability of the sensor gaps)

• Contamination of the sensors (dirt, oil …)

From this some simple rules can be derived, which enable a high process security when abided by:

• Every different sheet (Thickness, material and contour) is measured with separate

measuring program.

• Adjust the switching thresholds as tight as possible!

• Keep the sensor gap constant!

• Make use of the air connection to keep the sensors clean!

Furthermore it is necessary that the machine control:

• checks all status signals of the L20,

• checks the 0-sheet signal.

While measuring, only the 1-sheet signal may occur. If 0-sheet or 2-sheet occurs, the measured

sheet may not be transported on. In such cases, the sheet will usually be removed.

• The machine controls needs to evaluate all status signals !

Checking-up through the 0-sheet signal is to assure that a sheet really is between the sensors

during measuring. If 0-sheet occurs while measuring, the measurement is not correct. For example,

a defective sensor holder might change the sensor gap. Monitoring the sheet thickness would then

only be seemingly performed.

In case of double sheet severe consequences could then result.

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

B0063191 / 1.3 Technical data

ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 9

2 Technical data

2.1 L20 Technical data

Technical Data L20-XX-S L20-3-XX-S

Operating voltage: 24 VDC, +6 V / -4 V

Power consumption: 18W

Switch on current::10 A for 1 ms

External fuse: 1 Amp medium time lag

Weight: approx. 3.5 kg (7.71 lbs) approx. 3.9 kg (8.60 lbs)

Ambient temperature: 0 - 50 °C (30 - 122° F)

Wall mount enclosure:

Protection category: IP65

L20-XX-S: approx. 225 x 206 x 112 mm (L x H x T)

approx. 8.9 x 8.1 x 4.4 inch (L x H x D)

L20-3-XX-S: approx. 225 x 206 x 132 mm (L x H x T)

approx. 8.9 x 8.1 x 5.2 inch (L x H x D)

Additional characteristics:

• 255 parameter sets memory

• Programming via front panel keys or fieldbus

• 3 potential free optocoupler inputs 24 VDC with common external supply:

Specification

min. switching voltage HIGH: 13 VDC min. switching voltage LOW: 0 VDC

max. switching voltage HIGH: 30 VDC max. switching voltage LOW: 8 VDC

• 5 potential free outputs with positive external supply

Specification

max. switching voltage: 30 VDC max. switching current: 500 mA

Attention In case of inductive load a coil protection diode should be used.

Otherwise the signal output could be destroyed by the excess

voltage generated by switching the inductive load off.

• Fieldbus interface (depending on type of unit)

Interfaces

Profibus-DP Interface according to EN 50170, Protocol

Version 1.10, max. baud rate 12 Mbit/s

DeviceNet communication adapter (profile number 12)

acc. to ODVA specification (group two only server)

CanOpen Interface, acc. to DS301 v4.02 compliant ProfiNet IO Interface

CC-Link V1 EtherNet/IP

EtherCAT

• Virtual RS232 interface (via USB) for data backup

• USB interface for Firmware update

Included device accessories:

• Fieldbus plug

• Plug for connecting to the power supply, inputs and outputs

• USB cable for data backup, restoring data and for performing the firmware update

Manual

Double Sheet Control System R1000 series L20

with integrated fieldbus interface

System description B0063191 / 1.3

ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33

2.2 Sensor system LAAS40

Technical data

Application: Double Sheet Control

Material thickness: 0.3 - 15 mm (at nominal sensor distance Ax = 40 mm)

Repetition accuracy: +/- 0.05 mm

Measuring principle:

Laser triangulation, Laser Class 2, EN 60825-1

Class of protection: IP54

Weight: approx. 2 kg (4.409 lbs) – without mounting angle and alignment aid

Material of enclosure: Aluminum

Sensor cable: Each pluggable with 0.5 m (19.68 in) length

Air connection: Tube, 8 mm outer diameter

2.3 Sensor system LAAS40+

Technical data

Application: Double Sheet Control

Material thickness: 0.3 - 15 mm (at nominal sensor distance Ax = 40 mm)

Repetition accuracy: +/- 0.05 mm

Measuring principle:

Laser triangulation, Laser Class 2, EN 60825-1

Class of protection: IP54

Weight: approx. 2.2 kg (4.85 lbs) – without mounting angle and alignment aid

Material of enclosure: Aluminum

Sensor cable: Each pluggable with 0.5 m (19.68 in) length

Air connection: Tube, 8 mm outer diameter

Beam control: Photo element

2.4 Sensor cable

Cable marking:

SCL20S-GG with straight cable socket at the sensor and straight cable plug at the unit

Technical data

Cable length: From 0.5 m to 50 m, pluggable

Cable bending radius: 50 mm at fixed wiring; 100 mm at flexible wiring

Cable diameter: 7.1 mm

Suitable for drag chains, oil proof, PUR jacket; Superflex TRONIC[C]PUR TP 4 x 2 x 0.25 mm²

2.5 Beam control cable

Cable marking:

SC5M12S-GG with straight cable socket at the sensor and straight cable plug at the unit

Technical data

Cable length: From 0.5 m to 50 m, pluggable

Cable bending radius: 50 mm at fixed wiring; 100 mm at flexible wiring

Cable diameter: 5.3 mm

Suitable for drag chains, oil proof, PUR jacket; Superflex TRONIC[C] UL 5 x 0.25 mm²

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