Rosemount 5600 Series Bedienungsanleitung

www.rosemount.com

Reference Manual

00809-0100-4024, Rev BA

September 2005

Rosemount 5600 Series Radar

Level Transmitter with HART®and

FOUNDATION™fieldbus protocol

Reference Manual

00809-0100-4024, Rev BA

September 2005 Rosemount 5600 Series

www.rosemount.com

Rosemount 5600 Series

Radar Level Transmitter

Rosemount 5600 may be protected by U.S. Patent and

other U.S. and foreign patents and patents pending.

Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.

PlantWeb is a registered trademark of the Fisher-Rosemount group of companies.

HART is a registered trademark of the HART Communication Foundation.

Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co.

FOUNDATION is a trademark of the Fieldbus Foundation.

DeltaV is a trademark of Emerson Process Management group of companies.

All other marks are the property of their respective owners.

Cover Photo: 5600_01ad

NOTICE

Read this manual before working with the product. For personal and system safety, and for

optimum product performance, make sure you thoroughly understand the contents before

installing, using, or maintaining this product.

Within the United States, Rosemount Inc. has two toll-free assistance numbers.

Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST)

Technical support, quoting, and order-related questions.

North American Response Center:1-800-654-7768 (24 hours a day – Includes Canada)

Equipment service needs.

The products described in this document are NOT designed for nuclear-qualified

applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware

or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Rosemount

Sales Representative.

Reference Manual

00809-100-4024, Rev BA

September 2005 Rosemount 5600 Series

www.rosemount.com

Table of Contents

SECTION 1

Introduction

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Specific FCC Requirements (USA only) . . . . . . . . . . . . . . . . . . . . . . . 1-6

Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Unpacking your 5600 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Within USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

SECTION 2

Mechanical Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

General Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Customer Supplied Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Nozzle Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Free Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Beam Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Special Antennas and Space Requirements Reference . . . . . . . . 2-5

Wave Guide Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Mounting the Rod Antenna, Flanged Version . . . . . . . . . . . . . . . . . . . 2-7

Mounting the Rod Antenna, Threaded Version . . . . . . . . . . . . . . . . . 2-11

Mounting the Cone Antenna - PTFE sealing . . . . . . . . . . . . . . . . . . . 2-14

Mounting the Cone Antenna - Quartz sealing . . . . . . . . . . . . . . . . . . 2-17

Mounting the Process Seal Antenna . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Mounting the Cone Antenna in a Still-pipe/Bridle . . . . . . . . . . . . . . . 2-25

For Still Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

For Bridle Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

Mounting the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Mounting the Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Mounting the Extended Cone Antenna . . . . . . . . . . . . . . . . . . . . . . . 2-37

Setting the Tank Connection Length (TCL) . . . . . . . . . . . . . . . . . 2-38

Setting the Hold Off Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

Installation Requirements Extended Cone Antenna. . . . . . . . . . . 2-40

Mounting the Cone Antenna with Flushing Connections . . . . . . . . . . 2-43

SECTION 3

Electrical Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

HART Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Connecting HART devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Reference Manual

00809-0100-4024, Rev BA

September 2005

Rosemount 5600 Series

TOC-2

FOUNDATION Fieldbus Electrical Installation. . . . . . . . . . . . . . . . . . . 3-8

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Fieldbus Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Connecting fieldbus devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Connecting the 2210 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Temperature Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4

Configuration

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Advanced Tank Geometry Configuration . . . . . . . . . . . . . . . . . . . . 4-6

Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Process Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Temperature Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Volume Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Advanced Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Disturbance Echo Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Bottom Echo Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Full Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Surface Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

SECTION 5

HART Configuration

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

PC Configuration Software Radar Master . . . . . . . . . . . . . . . . . . . . . . 5-2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Main Configuration Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Hand-Held Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

HART Fast Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Setting the Loop to Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Connections and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Using a Hand Held Communicator . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Level Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

SECTION 6

FOUNDATION Fieldbus

Configuration

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Foundation Fieldbus Function Blocks. . . . . . . . . . . . . . . . . . . . . . . 6-2

Assigning Device Tag and Node Address . . . . . . . . . . . . . . . . . . . . . . 6-3

Configure Transmitter using Delta V . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Configure the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Application Example: Radar Level Transmitter, Level Value . . . . 6-13

Application Example:

Reference Manual

00809-0100-4024, Rev BA

September 2005

TOC-3

Rosemount 5600 Series

Radar Level Transmitter, Level value in percent (%) . . . . . . . . . . 6-14

Application Example:

Radar Level Transmitter used to Display Volume . . . . . . . . . . . . 6-15

Configuration Using the Sensor Bus Port . . . . . . . . . . . . . . . . . . . . . 6-16

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Switching to Sensor Bus Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

SECTION 7

2210 Display Unit

Configuration

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Rosemount 2210 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Viewing Level Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Display Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Installing a Rosemount 5600 Radar Level Transmitter . . . . . . . . . 7-8

SECTION 8

Maintenance and

Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

HART Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 8-2

Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Service Using the Rosemount 2210 Display Unit. . . . . . . . . . . . . . 8-2

Field Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Connection via Sensor Bus Port. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Fieldbus Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . 8-4

Configure Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Service Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Calibration Distance Configuration . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Master Reset Method (Resource Block) . . . . . . . . . . . . . . . . . . . . 8-4

Write Protection (Resource Block) . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Block Instantiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Field Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

APPENDIX A

Reference Data

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Measuring Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Display/Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Analog Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Fieldbus Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

2210 Display Unit Output Characteristics. . . . . . . . . . . . . . . . . . . . A-5

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19

APPENDIX B

Product Certifications

Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

European Union Directive Information. . . . . . . . . . . . . . . . . . . . . . . . . B-1

5600 Series Radar Level Transmitter. . . . . . . . . . . . . . . . . . . . . . . B-1

Reference Manual

00809-0100-4024, Rev BA

September 2005

Rosemount 5600 Series

TOC-4

2210 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

ATEX Directive (94/9/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Ordinary Location Certification for Factory Mutual . . . . . . . . . . . . . . . B-5

Canadian Registration Number (CRN) . . . . . . . . . . . . . . . . . . . . . . . . B-5

Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

ATEX Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

CSA Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

APPENDIX C

Level Transducer Block

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

Diagnostics Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6

Supported Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Unit codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

APPENDIX D

Resource Block

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2

APPENDIX E

Block

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

Reference Manual

00809-0100-4024, Rev BA

September 2005 Rosemount 5600 Series

www.rosemount.com

Section 1 Introduction

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Specific FCC Requirements (USA only) . . . . . . . . . . . . . . page 1-6

Unpacking your 5600 Transmitter . . . . . . . . . . . . . . . . . . . page 1-8

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-9

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

ensure the safety of the personnel performing the operations. Information that

raises potential safety issues is indicated by a warning symbol ( ). Refer to

the safety messages listed at the beginning of each section before performing

an operation preceded by this symbol.

Explosions could result in death or serious injury:

Verify that the operating environment of the transmitter is consistent with the appropriate

hazardous locations certifications.

Before connecting a HART-based communicator in an explosive atmosphere, make sure

the instruments in the loop are installed in accordance with intrinsically safe or

non-incendive field wiring practices.

Failure to follow safe installation and servicing guidelines could result in death or

serious injury:

Make sure only qualified personnel perform these procedures.

Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment.

Do not perform any service other than those contained in this manual unless you are

qualified.

This product is an electrical apparatus and must be installed in the hazardous area in

accordance with the requirements of the EC Type Examination Certificate.

The installation and maintenance must be carried out in accordance with all appropriate

international, national and local standard codes of practice and site regulations for

intrinsically safe apparatus and in accordance with the instructions contained within this

manual. Access to the circuitry must not be made during operation.

Reference Manual

00809-0100-4024, Rev BA

September 2005

Rosemount 5600 Series

1-2

OVERVIEW This manual provides information about mechanical and electrical installation

of the 5600 Series Radar Level Transmitter. It also describes how to start up

and configure the transmitter. The main purpose of the book is to act as guide

to installing and operating the 5600 Series Radar Level Transmitter. It is not

intended to cover service tasks such as changing circuit boards or internal

software.

Section 2: Mechanical Installation

• Mechanical installation instructions

Section 3: Electrical Installation

• Electrical installation instructions

Section 4: Operation

•Operation

Section 5: HART Configuration

• Commissioning

• Software functions

• Configuration parameters

• Online variables

Section 6: FOUNDATION Fieldbus Configuration

• Commissioning with Delta V

• Software functions

• Configuration parameters

• Online variables

Section 7: 2210 Display Unit Configuration

• Commissioning

Section 8: Maintenance and Troubleshooting

• Troubleshooting techniques for the most common operating problems

for HART and FOUNDATION fieldbus protocol only.

Inhaltsverzeichnis

Andere Rosemount Radar Handbücher

Rosemount

Rosemount 5300 Series Bedienungsanleitung

Beliebte Radar Handbücher anderer Marken

SAW D2L

SAW D2L Valentine One Gen2 Bedienungsanleitung

Raymarine

Raymarine Raytheon R20X Bedienungsanleitung

Simrad

Simrad CA34 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Micropilot FMR67B Technische Daten

Endress+Hauser

Endress+Hauser Levelflex M FMP45 Bedienungsanleitung

ECHOMAX

ECHOMAX Active-X-Band Bedienungsanleitung

AGD

AGD 340 Bedienungsanleitung

Kustom Signals

Kustom Signals Eagle 3 Bedienungsanleitung

SYMEO

SYMEO STU Bedienungsanleitung

Axis

Axis D2110-VE Bedienungsanleitung

MALA

MALA MIRA Bedienungsanleitung

Emerson

Emerson ROSEMOUNT 5300 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Levelflex FMP56 Technische Daten

TERMA

TERMA SCANTER 5102 Bedienungsanleitung

GSSI

GSSI UtilityScan Bedienungsanleitung

Acconeer

Acconeer A111 Bedienungsanleitung

Crosley

Crosley CR37 Bedienungsanleitung

AGD

AGD 318 Bedienungsanleitung