Roundup ES-600 Bedienungsanleitung

Egg Station

owner’s manual

Model ES-600, ES-602,

ES-604, & ES-1200

www.ajantunes.com P/N 1010883 Rev L 12/15

Manufacturing Numbers:

9300530, 9300532, 9300534, 9300571, 9300574,

9300575, 9300577, 9300593, 9300621

P/N 1010883 REV. L 12/152

CONTENTS

General 2

Warranty Information 2

Service/Technical

Assistance 2

Important Safety

Information 3

Warnings 3

Specications 4

Installation 5

Unpacking 5

Equipment Setup 5

Operating

Instructions 6

Preparing Unit 6

Egg Cooking Procedure 6

Bacon Timer*

(All units EXCEPT Mfg. No. 9300534) 7

Maintenance 8

Daily Cleaning 8

Checking Cycle Times (Monthly)

(All units EXCEPT Mfg. No. 9300534) 8

Checking Cycle Times (Monthly)

(Mfg. No. 9300534 ONLY) 8

Checking Grill Platen Temperature 9

Troubleshooting 10

Control Board LEDs 11

Green LED Blink Codes 11

Wiring Diagram 12

Replacement Parts 13

GENERAL

This product cooks/steams eggs (refriger-

ated) in approximately 150 seconds and

reheats sliced meat for sandwiches. Eggs

within the Egg Rings are cooked with a

combination of heat and steam. With the

cover closed, water is poured into a trough

on the cover and drips onto a hot Platen,

producing steam and cooking the eggs. The

unit is equipped with audio/visual signals

for operation.

This manual provides the safety, installa-

tion, and operating procedures for the Egg

Station. We recommend that all information

contained in this manual be read prior to

installing and operating the unit.

Your Egg Station is manufactured from

the nest materials available, assembled

to Roundup’s strict quality standards, and

tested at the factory to ensure dependable

trouble-free operation.

WARRANTY

INFORMATION

Please read the full text of the Limited

Warranty printed on the back cover of this

manual.

If the unit arrives damaged, contact the

carrier immediately and le a damage claim

with them. Save all packing materials when

ling a claim. Freight damage claims are

the responsibility of the purchaser and not

covered under warranty.

The warranty does not extend to:

yDamages caused in shipment or

damage as result of improper use.

yInstallation of electrical service.

yInstallation, calibration,

or adjustment.

yNormal maintenance

outlined in this manual.

yConsumable parts such as Egg

Rings, gaskets, rubber feet,

labels, O-rings, light bulbs, etc.

yMalfunction resulting from

improper service or maintenance.

yDamage caused by improper

installation, abuse, or

careless handling.

yDamage from moisture getting

into electrical components.

yDamage from tampering with,

removal of, or changing any

preset control or safety device.

yDamage caused by parts or

components not provided

by A.J. Antunes & Co.

SERVICE/TECHNICAL

ASSISTANCE

If you experience any problems with the

installation or operation of your system,

contact A.J. Antunes & Co. at 1-630-784-

1000, or toll free in the United States at

1-800-253-2991.

Fill in the information in the next col-

umn and have it handy when calling for

assistance. The serial number is on the

specication plate located on the system.

Purchased From

Date of Purchase

Model Number

Serial Number

Mfg. Number

Use only genuine Roundup replacement

parts in this unit. Use of replacement parts

other than those supplied by the manufac-

turer will void the warranty. Your Authorized

Service Agency has been factory trained

and has a complete supply of parts for this

unit.

Visit www.ajantunes.com or contact the

factory at 1-630-784-1000 to locate your

nearest Authorized Service Agency. Refer

to the service agency directory packaged

with your manual and ll in the information

below.

Authorized Service Agency

Name

Phone Number

Address

IMPORTANT

A.J. Antunes & Co. reserves the right to

change specications and product de-

sign without notice. Such revisions do not

entitle the buyer to corresponding changes,

improvements, additions or replacements

for previously purchased equipment.

IMPORTANT

Keep these instructions for future refer-

ence. If the unit changes ownership, be sure

this manual accompanies the equipment.

P/N 1010883 REV. L 12/15 3

IMPORTANT SAFETY

INFORMATION

Use the following guidelines for safe opera-

tion of the unit.

yRead all instructions before

using equipment.

yFor your safety, the equipment is

furnished with a properly grounded

cord connector. Do not attempt to

defeat the grounded connector.

yInstall or locate the equipment only

for its intended use as described in

this manual. Do not use corrosive

chemicals in this equipment.

yDo not operate this equipment if

it has a damaged cord or plug, if

it is not working properly, or if it

has been damaged or dropped.

yThis equipment should be serviced

by qualied personnel only. Contact

your nearest Authorized Service

Agency for adjustment or repair.

yDo not block or cover any

openings on the unit.

yDo not immerse cord or plug in water.

yKeep cord away from heated surfaces.

yDo not allow cord to hang over

edge of table or counter.

The following warnings and cautions appear

throughout this manual and should be care-

fully observed.

yTurn the power o, unplug the

power cord, and allow unit to cool

down before performing any service

or maintenance on the unit.

yThe equipment should be grounded

according to local electrical codes to

prevent the possibility of electrical

shock. It requires a grounded

receptacle with separate electrical

lines, protected by fuses or circuit

breaker of the proper rating.

yAll electrical connections must be in

accordance with local electrical codes

and any other applicable codes.

yDo not clean this appliance

with a water jet.

WARNINGS

Be advised of the following warnings when

operating and performing maintenance on

this unit.

yIf the supply cord is damaged,

it must be replaced by the

manufacturer or its service agent

or a similarly qualied person

in order to avoid a hazard.

yDo not modify the power supply

cord plug. If it does not t the

outlet, have a proper outlet

installed by a qualied electrician.

yDo not use an extension

cord with this appliance.

yElectrical ground is required

on this appliance.

yCheck with a qualied electrician

if you are unsure if the appliance

is properly grounded.

yIf a chemical cleaner is used,

be sure it is safe to use on cast

aluminum. Observe all precautions

and warnings on product label.

yInspection, testing, and

repair of electrical equipment

should only be performed by

qualied service personnel.

yThis equipment is to be installed to

comply with the basic plumbing code

of the Building Ocials and Code

Administrators, Inc. (BOCA) and the

Food Service Sanitation Manual of the

Food and Drug Administration (FDA).

yDo not use abrasive materials. The

use of these may cause damage

to the stainless steel nish.

yChlorides or phosphates in cleaning

agents (e.g. bleach, sanitizers,

degreasers or detergents) could cause

permanent damage to stainless steel

equipment. The damage is usually in

the form of discoloration, dulling of

metal surface nish, pits, voids, holes,

or cracks. This damage is permanent

and not covered by warranty.

The following tips are recommended

for maintenance of your stainless steel

equipment:

yAlways use soft, damp cloth for

cleaning, rinse with clear water and

wipe dry. When required, always rub

in direction of metal polish lines.

yRoutine cleaning should be

done daily with soap, ammonia

detergent, and water.

yStains and spots should be sponged

using a vinegar solution.

yFinger marks and smears should be

rubbed o using soap and water.

yHard water spots should be

removed using a vinegar solution.

P/N 1010883 REV. L 12/154

SPECIFICATIONS

START/STOP

POWER

2'-00"

2'-30"

READY

COOKING

BACON

7 9/32"

16 5/8"

(422 mm)

(185 mm)

(462 mm)

(430 mm)

(157 mm)

(227 mm)

6 3/16"

8 15/16"

16 15/16"

18 3/16"

Model &

Mfg. No. Volts Watts Amp Hertz

ES-600

9300530 208 2400 11.5 50/60

ES-602

9300571

9300577

208 2400 11.5 50/60

ES-604

9300574

9300575 208 2400 11.5 50/60

ES-1200

9300532

9300534

208 2400 11.5 50/60

ES-604

9300593

9300621

208/220

- 240~

2400 /

3150

11.5 /

10.9

- 13.1

50/60

Model & Mfg.

No. Description Conguration

ES-600

9300530

6-20P, 20 Amp., 250

VAC.,

Non-Locking

(Assembly Only)

ES-602

9300571

9300577

ES-604

9300574

9300575

9300593

9300621

ES-1200

9300532

9300534

Shipping Weight

yES-600: 48 lbs. (21.7 kg)

yES-602, ES-604, & ES-1200: 50 lbs. (22.6 kg)

Net Weight

yES-600: 41 lbs. (18.6 kg)

yES-602, ES-604, & ES-1200: 43 lbs. (19.5 kg)

P/N 1010883 REV. L 12/15 5

INSTALLATION

Unpacking

1. Remove unit and all packing materi-

als from

shipping carton.

NOTE: If any parts are missing or dam-

aged, contact A.J. Antunes & Co.

Technical Service IMMEDIATELY

at 1-877-392-7854 (Toll free

in the U.S. and Canada) or

630-784-1000.)

2. Remove information packet.

3. Remove all packing materials and

protective coverings from the unit.

4. Wipe all surfaces of the unit with a

hot damp cloth.

NOTE: Do NOT use a dripping wet cloth.

Wring it out before use.

5. Clean the Egg Rings, Egg Rack, Top

Cover, and Service Pans in hot, soapy

water. Rinse in clear water and allow

to air dry.

6. Reassemble all parts to unit.

Equipment Setup

When placing the unit into service, pay at-

tention to the following guidelines:

yMake sure power is o and the

unit is at room temperature.

yDo NOT block or cover any

openings on the unit.

yDo NOT immerse cord

or plug in water.

yKeep cord away from heated surfaces.

yDo NOT allow cord to hang over

edge of table or counter.

yPlace the unit on a sturdy, level

table or other work surface.

yEnsure that the line voltage

corresponds to the stated voltage on

the unit’s specication label. If unsure,

have an electrician conrm correct

line voltage before connecting unit.

yPlace the unit on a sturdy,

level surface.

yMake sure the unit is also level

so that water does not run from

one side to the other. Adjust the

legs as needed to level the unit.

CAUTION

All electrical connections must be in

accordance with local electrical codes

and any other applicable codes.

WARNING

yELECTRICAL SHOCK HAZARD.

Failure to follow the instructions

in this manual could result

in serious injury or death.

yElectrical ground is required

on this appliance.

yDo NOT modify the power supply

cord plug. If it does not t the

outlet, have a proper outlet

installed by a qualied electrician.

yDo NOT use an extension

cord with this unit.

yThe unit should be grounded

according to local electrical

codes to prevent the possibility

of electrical shock. It requires

a grounded receptacle with

separate electrical lines,

protected by fuses or circuit

breaker of the proper rating.

yCheck with a qualied electrician

if you are unsure if the appliance

is properly grounded.

IMPORTANT

When installing the unit, use a leveler to

ensure that the table/cart is level and that

the unit is level when placed. If necessary,

adjust the two front bottom legs of the unit

to level it. Failure to level the table and/or

unit may result in unevenly cooked product.

P/N 1010883 REV. L 12/156

OPERATING

INSTRUCTIONS

Preparing Unit

1. Turn the unit on and allow it to warm

up for approximately 20–30 minutes.

NOTE: During warm up, the Ready

Indicator Light ashes. The

Ready Indicator Light stays on

once the unit reaches operating

temperature.

2. If necessary, install the Top Cover

according to Figure 1.

3. Install the Egg Rack by holding it

vertically and sliding the pins of the

Egg Rack into the slots on the back

of the Top Cover.

4. Install the Egg Rings into the Egg

Rack (Figure 3). Make sure the Egg

Rings are seated at on the Platen

surface.

5. Ensure that the Egg Rack and Top

Cover are in the down position while

the cooker warms up.

6. Add melted butter (or equivalent) to

one Service Pan (if desired) and slide

the Service Pan into the tray on right

side of unit.

7. Slide the second Service Pan into the

tray for use for collecting scraps and

unused product (if desired).

Egg Cooking Procedure

Read these instructions prior to cooking

eggs.

1. Make sure the grill is clean and

free of all extra butter, oils, or egg

product.

2. Raise the Top Cover and brush the

Egg Rings and Grill surface with

melted butter or equivalent.

3. Crack the eggs into the Egg Rings

from right to left as shown in Figure

2, starting at the row closest to the

front of the unit.

4. Break the egg yolks if desired and

close the Top Cover.

5. Fill the troughs on the Top Cover

with warm water until they are com-

pletely full. This is very important to

get a completely cooked egg with a

jelled yolk. Using less water results in

under-cooked eggs.

6. Select the desired cooking cycle

(Figure 3).

All units Except Mfg. No. 9300534:

Use a two-minute cycle for room

temperature eggs or the two-and-

a-half-minute cycle for refrigerated

eggs (Figure 3 top).

No. 9300534 Only:

Select 6 for six eggs or 12 for twelve

eggs (Figure 3 bottom)

7. All units EXCEPT Mfg. No. 9300534:

If desired, place sliced meat

(Canadian bacon, ham, etc.) on the

front part of the Platen when Bacon

Indicator Light begins to ash and

the audio signal sounds (see Bacon

Timer in the Operation section of this

manual).

8. Press the Start/STOP button to begin

the cooking cycle.

NOTE: The Cooking Indicator Light will

light when the Start/Stop button

is pressed and released.

9. At the end of the cycle, when the

Cooking Indicator Light turns o,

press the Start/Stop button to turn

o the audio signal.

10. All units EXCEPT Mfg. No. 9300534:

Remove the meat from the Platen

surface (see the Bacon Timer section

of this manual).

11. Open the cover and raise the Egg

Rack about 1 inch (26 mm), then

drop the rack to loosen the eggs.

12. Raise the Egg Rack completely

o the eggs and use a spatula to

remove the eggs.

NOTE: Refer to Figure 2. Remove eggs

starting with the rst egg added

and nish with the last egg

added. This ensures even cooking

for all eggs.

13. Scrape and waste from Platen grill

surface into the Service Pan.

14. Lower the Egg Rack and Cover. The

unit is ready for further cooking.

Slide notch

over tab

Figure 1. Installing Top Cover

The Top Cover Shown is for

Reference only. Dierent

units use dierent covers.

12 3

45 6

78 9

1 0 1 1 1 2

FIFO (First in,

rst out) The rst

egg in should

always be the

rst egg out

LILO (Last in, last

out) The last egg

in should always

be the last egg

out

Front of Unit

To ensure proper cooking, place eggs into rings in numerical order from 1 to 12 as shown below.

NOTE - The size and number of Egg Rings may vary based on the type of unit installed.

Figure 2. Sample Egg Cooking Procedure

P/N 1010883 REV. L 12/15 7

START/STOP

POWER

2'-00"

2'-30"

READY

COOKING

BACON

Figure 3. Time Selector Switch

FOR MFG. NO. 9300530, 532, 571, 574, 575, & 593:

NOTE  THE FOLLOWING ARE FACTORY PRESET COOKING TIMES.

TIME 1 BUTTON: 2 MINUTE COOKING TIME.

TIME 2 BUTTON: 2 MINUTES AND 30 SECONDS COOKING TIME.

FOR MFG. NO. 9300534 ONLY:

NOTE  THE FOLLOWING ARE FACTORY PRESET COOKING TIMES.

TIME 6 BUTTON 6 EGGS: 2 MINUTES 45 SECONDS COOKING TIME.

TIME 12 BUTTON 12 EGGS: 2 MINUTES 30 SECONDS COOKING TIME.

FOR MFG. NO. 9300621 ONLY:

NOTE  THE FOLLOWING ARE FACTORY PRESET COOKING TIMES.

TIME 1 BUTTON: 2 MINUTE COOKING TIME.

TIME 2 BUTTON: 3 MINUTE TIME.

POWER

2'-30"

2'-45"

START/STOP COOKING

READY

Bacon Timer*

(All units EXCEPT Mfg. No.

9300534)

If, during the standby mode, the Bacon

Indicator Light is not lit, it means that the

Bacon Timer is disabled. To enable the

Bacon Timer, with the unit turned on, press

the TIME 1 and TIME 2 buttons simultane-

ously for 3 or more seconds. The Bacon

Indicator Light will turn on. The Bacon

Timer is now enabled.

To disable the Bacon Timer, press the TIME

1 and TIME 2 buttons simultaneously for

3 or more seconds. The Bacon Indicator

Light will turn o. The Bacon Timer is now

disabled.

Using the Bacon Timer

If the Bacon Timer is enabled, an audio

signal will sound for a few seconds and the

Bacon Indicator Light will begin to ash

30 seconds before the end of the cooking

cycle.

During this time, the product should be

placed on the front part of the grill so

that it will heat for 30 seconds. The Bacon

Indicator Light will continue to ash until

the end of the cooking cycle.

* ES-600 units are designed to operate with

the Bacon Timer enabled. ES-602, ES-604

and ES-1200 units are designed to operate

with the Bacon Timer disabled.

START/STOP

POWER

2'-00"

3'-00"

READY

COOKING

BACON

P/N 1010883 REV. L 12/158

MAINTENANCE

Daily Cleaning

1. Turn the unit o, unplug the power

cord, and allow the unit to cool

down before proceeding.

2. Scrape the Platen surface clean of

any residue.

3. Wipe the entire Platen surface clean

with damp

grill cloth.

4. Wipe the entire cooker cabinet clean

with clean, damp cloth.

NOTE: Do NOT use a dripping wet cloth.

Wring the cloth out before use.

CAUTION

Grill surfaces will be hot. Care should be tak-

en when operating this piece of equipment.

5. Clean the Egg Rings, Egg Rack, Cover,

and Service Pans in hot, soapy water.

Rinse these items in clear water and

allow to air dry.

6. Reassemble the unit.

Checking Cycle Times (Monthly)

(All units EXCEPT Mfg. No.

9300534)

NOTE: A stopwatch is required for this

procedure.

1. Turn the unit on and allow it to warm

up for 30 minutes.

2. Ensure that the TIME 1 button is lit.

If not, press and release the TIME 1

button. This button should now be

lit.

3. With the stopwatch in hand, press

and release the Start/Stop button

and start the stopwatch.

4. Record the time when the Bacon

Indicator Light begins to ash (if

the Bacon Timer is enabled). Then,

record the time when the Cooking

Indicator Light turns o.

5. Repeat this test with the TIME 2 but-

ton selected.

When set at 2’-00”, the Bacon

Indicator Light should ash at 1

minute and 30 seconds (90 seconds),

and the Cooking Indicator Light

should turn o at 2 minutes (120

seconds).

When set at 2’-30”, the Bacon

Indicator Light should ash at 2

minutes (120 seconds), and the

Cooking Indicator Light should turn

o at 2 minutes and 30 seconds (150

seconds).

All times are to be within +/- ve (5)

seconds.

6. Turn the power o.

WARNING

Turn the power o, unplug the power cord,

and allow the unit to cool down before

performing any service or maintenance.

CAUTION

Chlorides or phosphates in cleaning agents

(e.g. bleach, sanitizers, degreasers, or

detergents) could cause permanent damage

to stainless steel equipment. The dam-

age is usually in the form of discoloration,

dulling of metal surface nish, pits, voids,

holes, or cracks. This damage is permanent

and NOT covered by warranty. The fol-

lowing tips are recommended for mainte-

nance of your stainless steel equipment

yAlways use soft, damp cloth for

cleaning, rinse with clear water and

wipe dry. When required, always rub

in direction of metal polish lines.

yStains and spots should be removed

using a vinegar solution.

yFinger marks and smears should be

removed using soap and water.

yHard water spots should be

removed using a vinegar solution.

CAUTION

If a chemical cleaner is used, be sure it is

safe to use on cast aluminum. Observe all

precautions and warnings on product label.

Checking Cycle Times (Monthly)

(Mfg. No. 9300534 ONLY)

CAUTION: Grill surfaces will be hot. Care should

be taken when operating this piece of equipment.

NOTE: A stopwatch is required for this

procedure.

1. Turn the unit on and allow it to warm

up for 30 minutes.

2. Ensure that the TIME 6 button is lit.

If not, press and release the TIME 6

button. This button should now be

lit.

3. With the stopwatch in hand, press

and release the Start/Stop button

and start the stopwatch.

4. Record the time when the Cooking

Indicator Light turns o.

5. Repeat this test with the TIME 12

button selected.

When set at 2’-45”, the Cooking

Indicator Light should turn o at

2 minutes and 45 seconds (165

seconds).

When set at 2’-30”, the Cooking

Indicator Light should turn o at

2 minutes and 30 seconds (150

seconds).

All times are to be within +/- ve (5)

seconds.

6. Turn the power o.

P/N 1010883 REV. L 12/15 9

Checking Grill Platen

Temperature

NOTE: A pyrometer is required for this

procedure.

1. Remove the cover and the Egg Rack

by lifting the whole assembly until

clear of the base.

2. Turn the power on and allow 30

minutes for the unit to warm up.

3. Using a pyrometer, measure the

temperature at the middle of the

Platen surface (Figure 4). The

temperature should be 250°F–300°F

(121°C–149°C).

If temperature is within range, pro-

ceed to Step 4.

If temperature is above or below the

proper calibrated range, call your

Authorized Service Agency.

4. Turn the power o.

5. Reinstall cover and Egg Rack and Top

Cover.

WARNING

This procedure exposes you to hot sur-

faces. Use extreme care when perform-

ing procedure to avoid personal injury.

Grill

Platen

Figure 4. Grill Platen (ES-600 Shown)

P/N 1010883 REV. L 12/1510

TROUBLESHOOTING

WARNING

To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip-

ment should be performed by qualied service personnel. The unit should be unplugged when servicing.

Problem Possible Cause Corrective Action

Unit fails to operate and control

panel lights fail to signal on.

No power/low power. Make sure the power is on and the power cord

is locked into place. Check the main circuit

breakers.

Inoperable electrical outlet. Plug the power cord into a dierent outlet of same amperage

rating.

Inoperable power switch. Contact your maintenance person or an

Authorized Service Agency.

Inoperable power cord.

Loose connections.

Unit fails to heat. Loose connections. Contact your maintenance person or an

Authorized Service Agency.

Inoperable Platen.

Low voltage.

Inoperable Hi-Limit Thermostat.

Inoperable Thermocouple.

Inoperable Solid State Relay.

Eggs do NOT cook

properly.

Using refrigerated eggs and TIME 1 button

selected.

Use TIME 2 button when using refrigerated eggs.

Using room temperature eggs and TIME 2 button

selected.

Use TIME 1 button when using room temperature eggs.

Incorrect amount of water added to trough in

cover.

Fill trough in cover with water before starting time cycle.

Platen temperature too low or too high. Check the Platen temperature according to the Maintenance sec-

tion of this manual.

Loose connections. Contact your Authorized Service Agency.

Unit/table is not level Level the table and unit as necessary.

Eggs sticking to Platen. Dirty Platen. Clean Platen.

Insucient butter being used. Refer to the Operating section of this manual.

Eggs sticking to Egg Rings. Insucient butter being used. Refer to the Operating section of this manual.

Dirty Egg Rings. Clean the Egg Rings but do NOT use an

abrasive scrubbing pad.

Inoperable Egg Ring. Replace Egg Ring.

Not signaling on “Bacon” or

“Ready”.

Inoperable indicator light or audio signal. Contact your maintenance person or an Authorized Service

Agency.

Inoperable control board.

Loose connection.

Bacon Timer is disabled. Enable Bacon Timer according to the Operation section of this

manual.

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