Ruby Black Line Ruby 120 Handbuch

Air Operated Diaphragm Pumps

Installation, Operation and

Maintenance

Installation, Operation and Maintenance

Ruby 120 Non Metallic

 
 
INDEX 
0 Introduction.................................................................................................................... 1 
0.1 Pump Identification...................................................................................................... 2 
0.2 Markings and general information................................................................................ 3 
0.3 Composition Codes ...................................................................................................... 3 
1 Warranty ........................................................................................................................ 4 
2 Transport, unipacking, storage........................................................................................ 5 
3 Principle of function........................................................................................................ 5 
4 Pump operation.............................................................................................................. 6 
5 Improper use .................................................................................................................. 6 
0 Safety Rules.................................................................................................................... 7 
1 Equipotential bonding / earthing....................................................................................11 
0 Installation.....................................................................................................................12 
1 Connection of air supply line..........................................................................................13 
2 Connection of cuction and pressure lines .......................................................................14 
3 Pump in suction operation .............................................................................................14 
4 Pump in submerged operation.......................................................................................14 
5 Connecting to the product circuit...................................................................................14 
6 Noise emissions (2003/10/EC)........................................................................................15 
7 Temperature range of the diaphragm material...............................................................16 
8 Temperature range of the Housing material...................................................................16 
0 Troubleshooting.............................................................................................................17 
0 Technical Data ...............................................................................................................18 
1 Dimensional Drawings....................................................................................................18 
2 Performance..................................................................................................................19 
3 Exploded View ...............................................................................................................22 

ATEX Pumps - Conditions For Safe Use

1.Ambient temperature range is as specified in page 16.

2.ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is

properly grounded in accordance with local electrical codes

Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed

in applications where the pumps may be subjected to oil, greases and hydraulic liquids.

Ruby 010 3/8’’ shall not be installed in applications and areas with hydrogen and acetylene

atmosphere.

When operating pumps equipped with non-conductive diaphragms that exceed the maximum

permissible projected area, as defined in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following

protection methods must be applied:

-Equipment is always used to transfer electrically conductive fluids or

-Explosive environment is prevented from entering the internal portions of the pump, i.e. dry

running.

1.0 Introduction

Ruby pumps have been manufactured to the 2006/42/EC, 2014/34/EU directives. The relevant

area criteria are indicated in the EN-60079-0:2018 , EN-12100:2010 , EN-809:1998+A1:2009 , EN-

80079-36:2016, EN-80079-37:2016, EN-80079-38:2016 harmonized European standards.

Therefore, if used according to the instructions contained in this manual, the Ruby pumps will not

represent any risk to the operator. This manual must be preserved in good condition and/or

accompany the machine as reference for maintenance purposes. The manufacturer rejects any

liability for any alteration ,modification, incorrect application or operation not complying with the

content of this manual and that may cause damage to the health and safety of persons, animals or

objects stationing near the pumps. The following instructions solely refer to Ruby Air Operated

Diaphragm Pumps. Since the pumps are used in combination with other assemblies, such as

solenoid valves, sensors or pulsation dampers, the valid operating instructions for these

components and the associated notes on safety must also be taken into account. These

instructions contain information on safety, installation, operation, maintenance, repair and

environmental waste disposal of the Ruby Air Operated Diaphragm Pump. Thoroughly read these

instructions before use and always follow the information contained therein. Persons entrusted

with the installation, operation, maintenance or repair of the pump must have read and

understood these instructions, especially the chapter on “Health and Safety”. This applies in

particular for those who are only occasionally involved in work on the pump, like cleaning or service

personnel. Each pump is subjected to stringent inspections and function tests before leaving the

factory.

You should always bear in mind that a correct function, a long lifetime and optimal operational

reliability of the pump mainly depend on :

correct installation

correct commissioning

and correctly performed maintenance and repair work.

Enquiries concerning service, spare parts or repairs should be addressed to the manufacturer

Always provide the following information:

series

pump size

serial number of pump

This information is stamped on the identification plate on top of the pump.

Danger!

When returning pumps or pump parts to your supplier for repair or general overhaul, the delivery

must be accompanied by certificates stating that pumps or pump parts are free of product and

other aggressive or hazardous substances.

1.0.1 Pump Identification

Each pump has an identification plate carrying its specification details and materials.

Always refer to this data when contacting the manufacturer, dealer or customer service centers.

WARNING: removing or altering this identification plate and or the data it contains is

forbidden. Identification code on the plate against the “TYPE” heading specifies the composition

and the materials used to build the pump. This data will help ascertain whether the pump is

suitable for the product to be pumped.

1.0.2 Markings and general information

In compliance with the 2014/34/EU standards, the Ruby pumps carry the following identification

marks:

EU Directive 2014/34/EU Equipment and protective systems intended for use in potentially

explosive atmospheres (ATEX)

EN ISO 80079-36 :2016 Non electrical equipment for use in potentially explosive atmospheres -

Basic method and requirements

EN ISO 80079-37:2016 Non electrical equipment for explosive atmospheres –No electrical type

of protection by constructional safety '' c '' , control of ignition source “b” , liquid immersion “k”

EN ISO 80079-38:2016 Equipment and components in explosive atmospheres in underground

mines

Machinery Safety Directive: 2006/42/EC

IEC 60079-0 :2018 Explosive atmospheres - Equipment General requirements

CLC/TR 60079-32-1 :2018 Explosive atmospheres- Electrostatic hazards, guidance

For Zone 1: II 2/2 G Ex h IIC T4 Gb

II 2/2 D Ex h IIC T35 Db

For Zone 2: II 3G Ex h IIB T4 Gc

II 3G Ex h IIIB 135c Dc

1.0.3 Composition Codes

Ruby Pumps composition codes

1.1 Warranty

The correct function of each Ruby pump is tested in the factory.

However, should any defect appear, please contact the Manufacturer’s After-Sales Service, your

dealer or the nearest Customer Service Centre where you will receive assistance as quickly as

possible. In any case, please provide:

Α- Your complete address B- Pump identification

C- Explosion risk protection class

D- Anomaly description

All Ruby pumps are covered by the following warranty:

Five years for any faulty mechanical parts. The warranty period starts from the date of supply.

Any fault or anomaly must be reported to the Manufacturer within eight days.

Warranty repair will be carried out exclusively at the Manufacturer's premises. Transportation

charges will be at the client's expense.

Warranty shall not be extended in case of repair or replacement.

Faulty parts must be forwarded to the Manufacturer who reserves the right to test them in this

own factory to identify the fault or any external reason that may have caused it. Should the parts

be found not faulty, the Manufacturer reserves the right to invoice the total cost of the parts that

had been replaced under this warranty.

Costs and transportation risks of faulty, repaired or replaced parts including custom charges will

be borne entirely by the client. Repair or replacement of faulty parts cover any obligation under

this warranty.

The warranty DOES NOT cover any indirect damage and in particular any normal consumable

material such as diaphragms, ball seats, balls and others.

The warranty does not cover parts damaged as a consequence of incorrect installation,

carelessness, neglect, incorrect maintenance, or damages due to transportation or to any other

reason or event that is not directly linked to functional or manufacturing defects.

The warranty excludes all cases of improper use of the pump or incorrect applications or non-

observance of the information contained in this manual.

Any controversy falls within the jurisdiction of the Court of Athens.

1.2 Transport, unipacking, storage

In order to avoid any problems you should check the delivered goods against the delivery note for

completeness and correctness. Be careful when unpacking the pump and proceed as follows:

Check the packaging material for transport damage.

Take the pump carefully out of the packaging material.

Check the pump for visual damage.

Remove the plugs from all pump ports.

Check seals and fluid lines for damage.

The following points must be strictly observed when preparing the pump for storage:

Store the pump in a dry place.

Thoroughly clean used pumps before storage.

Do not subject stored pumps to extreme temperature fluctuations.

1.3 Principle of function

No.

Description

Discharge manifold

Top valve ball (closed during suction)

Diaphragm

Pump chamber

Bottom valve ball (opened. Medium flows into

chamber)

Top valve ball (open. Product is pressed out)

Center Block (the drive air displaces the medium

via the diaphragm and at the same time pulls back

the second diaphragm)

Bottom valve ball (closed during delivery)

Suction manifold

10.

Air control unit

11.

Air valve drive

1.4 Pump operation

Ruby Air Operated Diaphragm Pumps are oscillating positive displacement pumps with two pump

chambers arranged opposite each other. Both of these are separated by a diaphragm each into an

air and a fluid section.

Both diaphragms are linked by a piston rod, so that with every stroke product is displaced to the

outside from the one pump chamber and product is drawn into the opposite pump chamber.

1.5 Improper use

Particularly, it is FORBIDDEN to use Ruby pumps for :

production of vacuum;

operation as an on -off valve, as a non-return valve or as a metering valve

operation with liquid that is chemically incompatible, with the materials of construction;

operation with suspended products whose specific weight is higher than the liquid's (for example

with water and sand).

With air pressures, temperatures or product characteristics that do not comply with the pump's

technical data.

WARNING: since an endless variety of products and chemical compositions exist, the user is

presumed to have the best knowledge of their reaction and compatibility with the pump's

construction materials. Therefore, before using the pump. all necessary checks and tests must

be performed with great care to avoid even the slightest risk, an event that the manufacturer

cannot foresee and for which he cannot be held responsible.

WARNING: the user must consider the ratio between the pump’s maximum surface

temperature indicated on the marking and the minimum ignition temperature of the layers and

clouds of powder as shown in the ΕΝ1227-1.

WARNING: Use of the pump that does not comply with the instructions indicated in the use

and maintenance manual will cancel the safety and explosion protection requirements. The risks

associated with use of the pumps under the exact conditions set forth in the use and

maintenance manual have been analyzed, whilst the analysis of the risks associated with the

interface with other system components must be carried out by the installer

The user is responsible for classifying the area of use whilst identification of the equipment

category is the responsibility of the manufacturer.

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