Ruck Ventilatoren MPS E Series Montageanleitung

2018

MPS 315 D4 30

15.11.2018

ID 140 696

SN 181115-Q00000-123

400V 3~Y

Imax.

tA/tM

P1N

50Hz

1,2A

60/120°C

669W

2280 1/min

ISO F

VSD not integrated

N= 70

η=52,6% (A,static)

ErP Data

CONTENTS

Installation, operating and maintenance instructions

MPS...E

English

1. FOREWORD ............................................................................... 2

2. IMPORTANT INFORMATION .................................................................. 2

3. GENERAL SAFETY INSTRUCTIONS ............................................................. 3

4. ADHERE TO THE FOLLOWING INSTRUCTIONS ................................................... 5

5. PRODUCT INFORMATION .................................................................... 5

6. DELIVERY CONTENTS ....................................................................... 6

7. TECHNICAL DATA ........................................................................... 6

8. DIMENSIONS .............................................................................. 7

9. DATA IN ACCORDANCE WITH ERP DIRECTIVE 327/2011 OF THE EUROPEAN PARLIAMENT .............. 8

10. TRANSPORT AND STORAGE .................................................................. 9

11. ASSEMBLY ................................................................................ 9

12. ELECTRICAL CONNECTION .................................................................. 12

13. COMMISSIONING .......................................................................... 13

14. MAINTENANCE AND CLEANING .............................................................. 13

15. LIFETIME AND DISPOSAL ................................................................... 15

16. TROUBLESHOOTING ....................................................................... 16

ruck Ventilatoren GmbH

Max-Planck-Str. 5

D-97944 Boxberg-Windischbuch

Tel. +49 7930 9211-300

Fax +49 7930 9211-166

[email protected]

www.ruck.eu

Example conﬁguration shown

e original instructions were created in the German language.

Information updated

print 24.10.2019

Subject to change

Fan for exhaust

applications

www.ruck.eu

2 | MPS...E

Installation, operating and maintenance instructions

1. FOREWORD

Dear customers,

ank you very much for choosing ruck Ventilatoren GmbH.

Before operating the unit, please read carefully these installation, operating and maintenance instructions. If you have any ques-

tions, please contact: (Contact details see page 1)

e data provided in these installation, operating and maintenance instructions are for the product description only. A statement

about a certain condition or a suitability for a certain application cannot be derived from our information. e information does not

release the user from his own assessments and examinations.

All rights belong to ruck Ventilatoren GmbH, also in the case of industrial property rights applications.

Any disposal such as copying and distribution rights lies with us.

2. IMPORTANT INFORMATION

is manual contains important information on the safe and appropriate assembly, transport, commission-

ing, operation, maintenance, disassembly and simple troubleshooting of the product.

e product has been manufactured according to the accepted rules of current technology.

ere is, however, still a danger of personal injury or damage to equipment if the following general safety instructions and the warnings

before the steps contained in these instructions are not complied with.

■Read these instructions completely and thoroughly before working with the product.

■Keep these instructions in a location where they are accessible to all users at all times.

■Always include the operating instructions when you pass the product on to third parties.

2.1. Other applicable documents and information

e following documents and information must be observed in addition to the installation, operating and maintenance instructions:

2.2. Provisions and regulations

When properly installed and operated, the device complies with the applicable standards and EU Directive at the time of its

placing on the market.

In addition, observe generally valid, legal and other binding regulations of the European or national legislation as well as the

regulations in your country for accident prevention and environmental protection.

2.3. Warranty and liability

Our devices are manufactured to the highest technical level in accordance with the generally accepted rules of technology. ey are

subject to constant quality controls. Because the products are being constantly developed, we reserve the right to make changes

to the products at any time and without prior announcement. We assume no liability for the correctness or completeness of these

installation, operating and maintenance instructions.

To ensure your warranty claims, it is imperative to provide a commissioning report and a maintenance record.

Warranty and liability claims for personal injury and property damage are excluded if they are due to one or more of the following

causes:

Nameplate Other applicable standards: Available documents at www.ruck.eu

■DIN VDE 0100-100

■DIN EN 60204-1

■DIN EN ISO 13857

■DIN EN ISO 12100

■DIN 24154R3

■VDI 2052

■VDMA 24186-1

■Installation, operating and maintenance instructions

■Programming instruction FU (three-phase version)

■Declaration of conformity

■Declaration of incorporation

■Commissioning report

■Datasheet VO 1253/2014 (Lot6)

■Call to Tender

■Dimensioned drawing

■Technical drawing DWG

■Technical drawing DXF

■3D Zeichnung STEP-Format

■Improper use

■Improper mounting, commissioning, operation and maintenance

■Operating the device with defective and / or non-functional safety and protective devices

■Failure to observe the instructions regarding transportation, installation, operation and maintenance

■Unauthorized structural changes to the device

■Poor monitoring and replacement of maintenance parts

■Improperly performed repairs

■Disasters and force majeure

3. GENERAL SAFETY INSTRUCTIONS

Planners, plant engineers and operators are responsible for ensuring that the product is installed and operated correctly.

■Use our devices only in perfect technical condition.

■Check the device for obvious defects, such as cracks in the housing or missing rivets, screws, caps or other application-relevant

defects.

■Only use the device in the power range speciﬁed in the technical data and on the nameplate.

■Protection against contact and being sucked in and safety distances should be provided in accordance with DIN EN 13857.

■Generally prescribed electrical and mechanical protection devices are to be provided by the client.

■Safety components must not be bypassed or put out of operation.

■e product may be operated by personnel with limited physical, sensory or mental capacities only if they are supervised or

have been instructed by responsible personnel.

■Children must be kept away from the product.

3.1. Intended use

Our devices are incomplete machineries as deﬁned in the EU Machinery Directive 2006/42/EC (partly completed machinery). e

product is a not ready-for-use machine in terms of the machine directive.

It is intended exclusively for installation in a machine or in ventilation equipment and installations or for combination with other

components to form a machinery or installation. e product may be commissioned only if it is integrated in the machinery/system

for which it is designed and the machinery/system fully complies with the EC machinery directive.

Observe the operating conditions and performance limits speciﬁed in the technical data.

Conveying and ambient temperatures must be observed according to the technical data and the nameplate.

Intended use also implies that you have fully read and understood this manual.

Improper use may result in danger to the life and limb of the user or third parties or damage to the system

or other property.

3.2. Improper use

Any use of the product other than described in chapter “Intended use” is considered as improper.

e following points are improper and dangerous:

■Delivery of explosive and ﬂammable media or operation in potentially explosive atmospheres.

■Delivery of aggressive and abrasive media.

■Operation without the duct system.

■Operation with closed air connections.

■e use on vehicles, aircrafts and ships.

3.3. Personnel qualiﬁcations

Assembly, commissioning, operation, disassembly and service (including maintenance and repair) require basic mechanical and elec-

trical knowledge, as well as knowledge of the appropriate technical terms. In order to ensure operating safety, these activities may

therefore only be carried out by qualiﬁed technical personnel or a person under the direction and supervision of qualiﬁed personnel.

Qualiﬁed personnel are those who can recognize possible hazards and institute the appropriate safety measures due to their pro-

fessional training, knowledge, and experience, as well as their understanding of the relevant conditions pertaining to the work to be

done. Qualiﬁed personnel must observe the rules relevant to the subject area.

www.ruck.eu | 3

4 | MPS...E

Installation, operating and maintenance instructions

3.4. Safety instructions in this manual

In this manual, there are safety instructions before the steps whenever there is a danger of personal injury or damage to the equip-

ment. e measures described to avoid these hazards must be observed.

Safety sign (warning

triangle)

Consequence

General warning!

Indicates possible hazardous situations. Failure to observe the warnings may result in personal injury

and / or damage to property.

Electricity warning (hazardous voltage)!

Indicates possible hazards due to electricity. Failure to observe the warnings may result in death, injury

and/or damage to property.

Hot surface warning!

Indicates possible hazards due to high surface temperatures. Failure to observe the warnings may re-

sult in personal injury and/or damage to property.

Finger-Crushing Warning!

Indicates possible hazards due to moving and rotating parts. Failure to observe the warnings may re-

sult in personal injury.

Overhead load warning!

Indicates possible hazards due to overhead loads. Failure to observe the warnings may result in death,

injury and/or damage to property.

Follow important information!

Instructions for safe, optimum use of the product.

Safety instructions are set out as follows:

Safety sign (warning triangle) - Draws attention to the risk.

• Type of risk! - Identiﬁes the type or source of the hazard.

»Consequences - Describes what occurs when the safety instructions are not complied with.

→ Precautions - States how the hazard can be avoided.

• General warning

»Failure to observe the warnings may result

in personal injury and / or damage to prop-

erty.

→ Unauthorized repairs may cause personal

injury and / or damage to property, in which

case the manufacturer‘s guarantee or war-

ranty will not apply.

• Electricity warning (hazardous voltage)!

»Failure to observe the hazard may result in

death, injury or damage to property.

→ Before performing any work on conductive

parts, always disconnect the unit complete-

ly from the electricity supply and make sure

that it cannot be switched back on again.

• Caution! Burning hazard.

»Failure to observe the hazard may result in

personal injury and/or damage to property.

→ Do not touch the surface until the motor

and heater have cooled.

• Never reach into the impeller or other

rotating or moving parts.

»Failure to observe the hazard may lead to

serious injury.

→ Work may only be performed once the im-

peller has come to a complete halt.

• Never reach into the impeller or other

rotating or moving parts.

»Failure to observe the hazard may lead to

serious injury.

→ Work may only be performed once the im-

peller has come to a complete halt.

• Never clean the internal space with ﬂow-

ing water or a high-pressure cleaner. Do

not use aggressive or easily ﬂammable

products for cleaning (impellers/housing).

→

Only use mild soapsuds. e impeller should

be cleaned with a cloth or brush.

4. ADHERE TO THE FOLLOWING INSTRUCTIONS

4.1. General instructions

■Persons who assemble, operate, disassemble or maintain our devices must not be under the inﬂuence of alcohol, drugs or phar-

maceuticals that may aﬀect perception and responsiveness.

■Responsibilities for the operation, maintenance and regulation of the product should be clearly determined and observed so

that there can be no unclear areas of responsibility with regard to safety.

4.2. Indications assembly

■Disconnect all of the product‘s poles from the mains before installing the product or connecting or removing plugs. Make sure

that the product cannot be switched back on again.

■Lay cables and lines so that they cannot be damaged and no one can trip over them.

■Information signs must not be changed or removed.

4.3. Indications Commissioning

■Make sure that all electrical connections are either used or covered. Commission the product only if it is installed completely.

■e power switch must always be fully functional and easy accessible!

4.4. Indications during operation

■Only authorized personnel is allowed to operate the setting mechanisms of the components or parts, under the provision that

the system is used as intended.

■In an emergency, or if there is a fault, or other irregularities, switch the equipment oﬀ and make sure it cannot be switched back

on again.

■e technical data given on the rating plate must not be exceeded.

5. PRODUCT INFORMATION

Description:

■Fan for exhaust applications

■Conveyed exthaust up to 120 °C

■Backward curved radial impeller

■A condensate / grease drain is integrated in the bottom of the housing (top discharge). e connection of the condensate drain

is placed at the bottom of the device.

■Motor outside the air stream (VDI 2052)

■ermal motor protection to be connected on site

■Outdoor installation possible with appropriate accessories

■ree discharge directions possible: right / left / up

■Double-skin housing made of galvanized sheet steel with 40 mm thermoacoustic insulation, non-combustible according to DIN

EN 13501-1, building material class A1.

■e backward curved impeller is made of powder-coated sheet steel.

■Voltage controllable asynchronous capacitor motor

www.ruck.eu | 5

6 | MPS...E

MPS 315 E2 21

13.03.2019

ID 137 079

SN 190313-Q00000-123

230V ~

max.

P1N

50Hz

7,6A

50/120°C

1292W

2805 1/min

ISO F

VSD not integrated

N= 62

η=51,7% (A,static)

ErP Data

Installation, operating and maintenance instructions

5.1. Nameplate

ATTENTION! e information on the nameplate must always be observed!

6. DELIVERY CONTENTS

■1 x Exhaust fan

■2 x Feet

■4 x Vibration dampers

■1 x Installation, operating and maintenance instructions

■Declaration of conformity

■Declaration of incorporation

7. TECHNICAL DATA

Type ID

Voltage UN

Frequency fN

Rated power consumption PN

Max. motor current Imax

Max. ambient temperature tA

Max. medium temperature tM

Sound power outlet

Sound power inlet

Sound power outlet

Wiring diagram

Weight

VHz W A °C °C dB(A) dB(A) dB(A) kg

MPS 225 E2 21 137879 230V ~ 50 287 2,3 80 120 69 74 74 137115 28,4

MPS 250 E2 20 126646 230V ~ 50 448 3,3 80 120 71 78 78 127639 46,8

MPS 280 E2 20 126647 230V ~ 50 722 4,1 80 120 74 80 83 127639 47,5

MPS 315 E2 21 137079 230V ~ 50 1292 7,6 50 120 73 86 84 137115 54,5

MPS 400 E4 21 138005 230V ~ 50 526 3,0 80 120 62 70 72 137115 61,0

MPS 450 E4 20 126652 230V ~ 50 849 4,7 50 120 66 75 76 127639 67,0

MPS 500 E4 21 138045 230V ~ 50 1505 8,4 40 120 72 79 78 137115 105,0

Insulation class motor

EAC marking

Legend:

■Imax Max. current consumption

■tA / tMMax. ambient temperature / Max. medium temperature

■P1N Rated power consumption

■nNRated speed

■ErP Data ErP Conformity, if required according to Reg. 327/2011

■η Overall eﬃciency

■N Eﬃciency at the optimum energy eﬃciency

■ID Item number

■SN Serial number

Air direction arrow

ErP 2015

Product designation

Test date

CE marking

Protection class

8. DIMENSIONS

MPS...E

137879 492 474 265 Ø199 Ø199 571 480 473 483 394 445 279 285 142 131

126646 592 561 315 Ø249 Ø249 690 540 543 562 494 505 329 344 166 156

126647 592 561 315 Ø314 Ø314 692 540 566 567 494 505 329 344 200 156

137079 700 663 365 Ø354 Ø354 790 590 657 612 602 555 382 405 220 181

138005 832 789 365 Ø354 Ø354 916 590 619 612 734 555 448 477 220 181

126652 832 789 365 Ø354 Ø354 916 590 638 612 734 555 448 477 220 181

138045 1016 954 510 Ø399 Ø399 1092 834 825 876 918 799 539 584 242 253

ID A B C D1 D2 E F G1 G2 H J K L M N

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

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8 | MPS...E

Installation, operating and maintenance instructions

9. DATA IN ACCORDANCE WITH ERP DIRECTIVE 327/2011 OF THE EUROPEAN PARLIAMENT

Units / Model

MPS 225 E2 21

MPS 250 E2 20

MPS 280 E2 20

MPS 315 E2 21

ID-number 137879 126646 126647 137079

ErP-conformity 2015 2015 2015 2015

1Overall eﬃciency ηes [%] 46,5 53,4 53,4 51,7

2Measurement category AAAA

3Eﬃciency category Static Static Static Static

4Eﬃciency grade at optimum energy eﬃciency point N 63,1 67,6 65,3 62

5Variable speed drive

not integrated /

has to be installed

not integrated /

has to be installed

not integrated /

has to be installed

not integrated /

has to be installed

6Year of manufacture see nameplate

7Manufacturer name / Commercial registration number / Place of

establishment ruck Ventilatoren GmbH / Local District Court Mannheim HRB 560366 /

Germany

8Nominal motor power input at optimum energy eﬃciency point Pe

[kW] 0,26 0,44 0,73 1,2

9Volumetric ﬂow at optimum energy eﬃciency point qV[m³/h] 1104 1678 2212 2576

10 Static pressure at optimum energy eﬃciency point psf [Pa] 424 541 681 914

11 Rotations per minute at the optimum energy eﬃciency point n [1/

min] 2853 2841 2725 2806

12 e speciﬁc ratio e speciﬁc ratio is close to 1 and signiﬁcantly below 1.11.

13 Information on dismantling, recycling and disposal Observe the user manual of this product.

14 Optimal life Observe the user manual of this product.

15 Description of additional items used when determining the fan

energy eﬃciency, such as ducts, that are not described in the

measurement category and not supplied with the fan.

No special items have been used for determining the fan energy eﬃcien-

cy, except the required connection components according to the measure-

ment category.

Units / Model

MPS 400 E4 21

MPS 450 E4 20

MPS 500 E4 21

ID-number 138005 126652 138045

ErP-conformity 2015 2015 2015

1Overall eﬃciency ηes [%] 48,1 52,5 54,3

2Measurement category AAA

3Eﬃciency category Static Static Static

4Eﬃciency grade at optimum energy eﬃciency point N 62 63,7 63,3

5Variable speed drive

not integrated / has to

be installed not integrated / has to

be installed

6Year of manufacture see nameplate

7Manufacturer name / Commercial registration number / Place of

establishment ruck Ventilatoren GmbH / Local District Court Mannheim HRB 560366 /

Germany

8Nominal motor power input at optimum energy eﬃciency point Pe

[kW] 0,32 0,87 1,4

9Volumetric ﬂow at optimum energy eﬃciency point qV[m³/h] 2989 4365 5717

10 Static pressure at optimum energy eﬃciency point psf [Pa] 318 399 515

11 Rotations per minute at the optimum energy eﬃciency point n [1/

min] 1347 1341 1380

12 e speciﬁc ratio e speciﬁc ratio is close to 1 and signiﬁcantly below 1.11.

13 Information on dismantling, recycling and disposal Observe the user manual of this product.

14 Optimal life Observe the user manual of this product.

15 Description of additional items used when determining the fan

energy eﬃciency, such as ducts, that are not described in the

measurement category and not supplied with the fan.

No special items have been used for determining the fan energy eﬃcien-

cy, except the required connection components according to the measure-

ment category.

10. TRANSPORT AND STORAGE

Transport and storage should only be performed by specialist personnel in accordance with the assembly and operating manual and

regulations in force.

e following points should be noted and followed:

■Check the delivery according to the delivery note to ensure it is complete and correct and check for any damage. Any missing

quantities or damage incurred during transport should be conﬁrmed by the carrier. No liability is accepted if this is not observed.

■For weight see technical data

■It should be transported with suitable lifting equipment in the original packaging or on the transport equipment indicated.

■If transported with a forklift, it should be ensured that the product is resting with the basic proﬁle or base frame completely on

the forks or on a pallet and the product‘s centre of gravity is between the forks.

■e driver must be authorized to drive a forklift.

■Do not go beneath the suspended load.

■Avoid damage or deformation of the housing.

■e product must be stored in a dry area and protected from the weather in the original packaging. Open pallets should be cov-

ered with tarpaulins. Even weatherproof modules should be covered because their weather resistance is only guaranteed after

complete installation. If moisture has penetrated into the original packaging, remove it immediately.

■Storage temperature between +5 °C and +40 °C. Avoid severe temperature ﬂuctuations.

■If the product has been in storage for more than a year, check the smooth running of impellers and valves by hand.

11. ASSEMBLY

Assembly work may only be performed by specialist personnel in accordance with the installation and operating manual and the

regulations and standards in force.

e following points should be noted and followed:

■e foundation must be even and levelled. It must not exhibit unevenness or a slope in any direction.

■Set up and align the machine with the aid of a water level. A perfect function of the device can be guaranteed only if levelled

mounted.

■Only suitable installation aids, in accordance with regulations, should be used.

■e device must be installed in such a way that it is easily accessible for maintenance and cleaning purposes.

■e unit should only be installed with authorized and suitable fastening materials at all fastening points.

■Do not distort the unit when installing.

■Just use the indicated mounting and ﬁxing places. No holes should be made in the housing or any screws screwed into it.

■e duct system must not be supported on the housing.

■For structure-borne sound decoupling, a ﬂexible connection is recommended when connected on a duct system.

Unpacking example:

Packaging may vary, depending on the size of the device.

■Release screws (1)

■Lift the device (2) out of the packaging

■Final assembly of the device depending

on the location (see installation!)

www.ruck.eu | 9

10 | MPS...E

Installation, operating and maintenance instructions

11.2. Assembly with discharge up

WK MPS

Wall bracket (available as accessory)

WSH MPS

Weather protection cover (available as accessory)

Fast clamps (available as accessory)

Function condensate drain only possible with discharge up

■Mount the mounting rail (1) with body (2),

ramp (3) and doorstop (4)

■Mount socket silencer (5)

Condesate drain 3/4“ external thread

11.1. Assembly with accessories

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