Ryobi ZTR480ex Bedienungsanleitung

ZTR480ex

EN Refer to the manual for more information.

FR Pour plus d'informations, consulter le manuel.

DE In der Anleitung nden Sie weitere Informationen.

DA Se brugsanvisningen for yderligere oplysninger.

SV Se manualen för mer information.

FI Lisätietoa saat käyttöoppaasta.

NO Se håndboken for mer informasjon.

Assembly Guide

Kurzanleitung

Snabbstartsguide

Hurtigstartveiledning

Guide de démarrage rapide

Lynstartguide

Pika-aloitusopas

Important! It is essential that you read the instructions in this manual before assembling,

maintaining and operating the product.

Attention! Il est essentiel que vous lisiez les instructions contenues dans ce manuel avant

d’assembler, d’entretenir et d’utiliser le produit.

Achtung! Es ist wichtig, dass Sie vor Zusammenbau, Wartung und Benutzung des

Produktes die Anweisungen in dieser Anleitung lesen.

OBS! Det er vigtigt, at man læser instrukserne i denne brugsanvisning, inden man

samler, vedligeholder og betjener produktet.

Observera! Det är viktigt att du läser instruktionerna i manualen före montering, användning

och underhåll av produkten.

Huomio! On tärkeää, että luet tämän käsikirjan ohjeet ennen tuotteen kokoamista, huoltoa

ja käyttöä.

Advarsel! Det er viktig at du leser instruksjonene i denne manualen før sammensetning,

vedlikehold og bruk av produktet

Subject to technical modication | Sous réserve de modications techniques | Technische

Änderungen vorbehalten | | Med forbehold for tekniske ændringer | Med förbehåll för tekniska

ändringar | Tekniset muutokset varataan | Med forbehold om tekniske endringer

For Outdoor

ASSEMBLY

WARNING

To reduce the risk of injury, read and understand the assembly section of this manual before

attempting to assemble the product. Save this guide for future reference.

ASSEMBLY SAFETY RULES

WARNING

Strictly adhere to all torque wrench

tightening speciﬁcations. Failure to do so

could cause serious personal injury.

All information, illustrations, photographs,

and speciﬁcations contained in this manual

are based on the latest product information

available at the time of publication. Due to

improvements or other changes, there may

be some discrepancies in this manual. We

reserve the right to make product changes at

any time, without notice and without incurring

any obligation to make the same or similar

changes to any products previously built or

sold.

■Any person attempting to assemble the

product must have proper training and

experience. Read this manual carefully

and follow all assembly procedures in this

manual.

■All assembly must be completed with the

product on a level surface.

REQUIRED TOOLS

The following tools are needed for assembly:

■Torque wrench

■Tyre pressure gauge

■Socket wrench

●12 mm socket

●13 mm socket

●6 mm hex bit

UNPACKING

See fig. 1.

■Remove the bolts securing the corner and

side braces to the frame bottom, then lift

the braces to remove.

■Cut the nylon straps securing the front and

rear wheel axles to the frame.

■Remove the boxes containing loose parts,

assembly hardware, and documentation.

■Remove and set aside all accessible

packaging and wrap from the unit and

parts. Do not discard the packing material

until you have carefully inspected and

satisfactorily operated the product.

WARNING

If any parts on the "Loose parts list" section

are already assembled to the product

when you unpack it, verify that the part is

assembled correctly, is properly tightened,

and is torqued correctly (where applicable)

before proceeding to the next assembly

step. Use of a product that may have

been improperly assembled could result in

serious personal injury.

■Inspect the product carefully to ensure that

no breakage or damage occurred during

shipping.

■If any parts are damaged or missing,

contact an authorised service centre.

NOTE: The product should be assembled

while positioned on the frame bottom.

Once assembly is complete, set the cutting

deck to its maximum height, then position a

ramp next to the frame bottom, and slowly

and carefully drive the product off the

frame.

1English |

WARNING

Use care when driving the product off of

the frame, and step on the brake pedal as

needed to control the speed. The product

freely rolls if it is moved on an inclined

surface without stepping on the brake pedal

or engaging the parking brake. Failure to

follow these instructions can result in loss of

control and result in death, serious personal

injury, or property damage.

WARNING

If no ramp is available, slowly and carefully

drive the product off the frame in reverse

while looking down and behind. Driving the

product off the frame in the forward direction

without a ramp can cause damage to the

cutting deck.

Fig 1

2| English

LOOSE PARTS LIST

1. Seat assembly x 1

2. Drive handles x 2

3. Charger x 1

4. Hitch plate assembly

Hitch plate x 1

Bolts x 2

5. Tool kit

Open-ended spanners x 2

Torx wrench x 1

6. Keys x 3

WARNING

If any parts are damaged or missing do not

assemble the product until the parts are

replaced with new original manufacturer’s

parts. Assembling the product with

damaged, missing, or incorrect parts could

result in serious personal injury.

3English |

ASSEMBLY

WARNING

Strictly adhere to all torque wrench

tightening speciﬁcations. Failure to do so

could cause serious personal injury.

WARNING

Do not attempt to modify the product or

create accessories not recommended for

use with the product. Any such alteration or

modiﬁcation is a misuse and could result in

a hazardous condition leading to possible

serious personal injury.

WARNING

To prevent accidental starting that could

cause serious personal injury, always

remove the start key from the product when

assembling the parts.

CONNECTING THE BATTERY

See fig. 2

When shipped from the factory, the product’s

batteries are disconnected.

To connect:

1. Press the tabs on the wiring cover, and lift

the cover to remove.

2. Connect the two ends of the battery

quick-connect plug together.

3. Reinstall the wiring cover, and ensure that

it is securely seated.

Fig 2

Wiring Cover

Battery quick-connect plug

Tab

INSTALLING THE SEAT

See fig. 3.

1. Remove the bolts and flange nuts from

the seat mounting brackets.

2. Place the seat assembly over the

mounting brackets, aligning the holes as

shown.

3. Reinstall and securely tighten the bolts

and flange nuts.

NOTE: To tighten the bolts, lift up the

seat. Make sure that the bolt heads are

on the outside and the flange nuts are on

the inside of the mounting bracket. Make

sure that the shoulder of the bolt is fully

seated in the mounting bracket.

4. Connect the seat safety interlock cable to

the plug on the mower.

Fig 3

Shoulder

bolt

Flange nuts

Safety interlock

cable

Seat assembly

Mounting

bracket

Plug

4| English

INSTALLING THE DRIVE LEVERS

See fig. 4.

1. Remove the hex head bolts, lock

washers, and flat washers from the drive

lever mounting brackets.

2. Align the holes in the drive lever with the

holes on the mounting bracket.

3. Reinstall and securely tighten the washers

and bolts.

NOTE: Make sure to use the same holes for

mounting the drive levers on each side. The

drive levers must be even once installed.

Fig 4

Drive lever

Bolts

Washers

INSTALLING THE HITCH PLATE

See fig. 5.

1. Align the holes in the towing plate with the

holes in the rear crossmember.

2. Install and securely tighten washers and

bolts.

Fig. 5

Bolts

Hitch plate

CHARGING THE PRODUCT

See fig. 7 - 8.

Mower batteries must be charged for 24 h

before ﬁrst use. To verify that the mower

batteries are fully charged, check the battery

level indicator.

For best results:

■Do not charge in an area of extreme

heat or cold. The batteries charge best at

temperatures from 0 °C to 40 °C.

■Never charge a frozen battery.

■Mount or place the charger in an area with

adequate ventilation, without covering the

cooling fins.

■Make sure that both the charger and

mower connections are clean and free of

dirt or debris.

To charge:

1. Insert the charger plug into the charging

port on the mower, making sure that it is

properly connected.

2. Connect the charger to a power supply

using normal household current of 220-

240 V ac, 50 / 60 Hz. The batteries should

automatically begin to charge.

3. When you are ready to mow, disconnect

the charger from the power supply, then

disconnect the charger from the mower.

5English |

NOTE: The charger is equipped with a plug

featuring a grounding pin and must be plugged

into a matching outlet that has been properly

installed and grounded in accordance with

all local codes and ordinances. Do not use

adaptors or modify the plug provided. If it

does not ﬁt the outlet, have the proper outlet

installed by a qualiﬁed electrician. The metal

enclosure of the charger is not earthed.

When powered, the LED indicator on the

charger illuminates to indicate the charger’s

status. Refer to the following chart to

determine the meaning of the LED’s display.

WARNING

Always turn the power switch to the OFF

position and remove the start key when

charging the product and when the product

is not in use.

Fig 7

LED Indicator

Charging port

Charger plug

Fig 8

Charger LED

indicator

WARNING

Leave the charger connected to mower

when it is not in use. If it is not possible to

leave the mower charger connected, make

sure to fully charge the batteries at least

once a month.

WARNING

Charge the product indoors, in a well-

ventilated area. Do not charge the product

in a conﬁned space.

6| English

CHARGER LED INDICATOR

Charger

status

Connected to LED

Action

Power

supply Mower Charger Mower

Standby Yes No On Off Ready to charge battery pack.

Charging Yes Yes On Slow

ﬂashing —

Charger

error

Yes Yes Off Fast

ﬂashing Battery temperature, battery capacity,

or charger may be faulty.

●If the LED status shows error, wait for about 15 minutes to allow the battery and

charger to cool down.

●If the LED status repeats a second time, reset the charger or reinsert the battery.

●If a different charger charges normally, the charger may be defective.

●If a different battery charges normally, battery capacity may be faulty.

Fully

charged Yes Yes On On Fast charging is complete; charger

maintains charge mode.

Interlock No Yes Off Fast

ﬂashing The plug is still connected to the

mower. The mower cannot be started.

Defective

Yes Yes On Fast

ﬂashing Battery pack could be defective.

●If the LED status shows defective, reset the charger or reinsert the battery.

●If the LED status repeats a second time, try charging a different battery.

●If a different battery charges normally, dispose of the defective pack (see

maintenance section).

7English |

FINAL CHECKS

CHECKING THE TYRE AIR PRESSURE

Check the air pressure in all tyres before

use. Improper air pressure affects handling,

steering response, traction, tyre life, level

cutting, and operator comfort. Ensure that

tyres are inﬂated to the recommended

pressure.

■Front : 1.3 bar

■Rear: 1.25 bar

NOTE: Measure or adjust air pressure only

when the tyres are cold.

WARNING

Check the tyre pressure carefully while

inﬂating. Too much air in the tyre could

cause the tyre to burst, causing serious

personal injury.

CHECKING THE SIDE DISCHARGE CHUTE

SAFETY INTERLOCK SYTEM

See fig. 9.

Before using the product, check that the side

discharge chute is properly closed. The side

discharge chute has an interlock system that

stops the blades if the side discharge chute is

opened while the blades are running.

Stop using the product, and have it serviced

by an authorised service centre if the blades

do not stop when the side discharge chute is

lifted by an obstacle during use.

Fig 9

TESTING THE OPERATOR PRESENCE

SAFETY INTERLOCK SYSTEM

See fig. 10.

The safety interlock system stops the blades

if the operator leaves the mower while the

blades are running. Test the system before

each use to ensure that it is working correctly.

1. Stop the product on a level surface, and

engage the parking brake.

2. Set the drive levers in the neutral position.

3. Insert the start key, and turn the key to the

ON position.

4. Pull up the blade engage knob to activate

the blades.

5. Briefly stand up but do not get off the

mower.

The blades should stop within 5 seconds. If

the blades do not stop, contact an authorised

service centre.

Do not operate the product until the safety

interlock system has been repaired.

Fig 10

8| English

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