Samson 3964 Service-Handbuch
Translation of original instructions
EB 3964 EN
Type3964 Solenoid Pilot Valve with and without CNOMO adapter plate
Type3964 Solenoid Pilot Valve
Edition December 2011
Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
ÎFor the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎIf you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesser[email protected]).
The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
at www.samson.de > Service & Support > Downloads > Documentation.
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
2 EB 3964 EN
Contents
EB 3964 EN 3
1 General information......................................................................................4
1.1 Model number and device index .....................................................................4
1.2 Technical data ...............................................................................................6
2 Installation....................................................................................................8
2.1 Devices with interface for direct mounting ........................................................8
2.2 Devices with CNOMO adapter plate without booster........................................9
2.3 Devices with CNOMO adapter plate and booster...........................................10
3 Pneumatic connection ..................................................................................10
3.1 Pilot supply..................................................................................................10
3.2 Devices with interface for direct mounting ......................................................11
3.3 Devices with CNOMO adapter plate.............................................................12
4 Electrical connection ....................................................................................12
4.1 Connecting cable.........................................................................................13
4.2 Devices for Zones 2 and 22..........................................................................13
4.3 Degree of protection.....................................................................................14
4.4 Manual override..........................................................................................14
4.5 Certicates ..................................................................................................14
4 EB 3964 EN
General information
1 General information
The devices are to be mounted, started up
or operated only by trained and experi-
enced personnel familiar with the devices.
According to these mounting and operating
instructions, trained personnel refers to indi-
viduals who are able to judge the work they
are assigned to and recognize possible haz-
ards due to their specialized training, their
knowledge and experience as well as their
knowledge of the applicable standards.
Explosion-protected versions of this device
must be operated only by personnel who has
undergone special training or instructions or
who is authorized to work on explosion-pro-
tected devices in hazardous areas.
Proper shipping and storage are assumed.
Fortechnicaldata,orderingspecications,
spare parts and accessories, see Data Sheet
uT3964.
1.1 Model number and device
index
The model number and device index are
speciedonthenameplate:
3964-XXXXXXXXXXXXX
Model number Device index
XX
EB 3964 EN 5
General information
Article code of the Type3964 Solenoid Pilot Valve
Type3964-XXXXXXXXXXXX000
Type of protection
No explosion protection 0
II2GExiaIIC(ATEX) 1
ExiaIIC(CSA)andAExiaIIC(FM) 3
II3GExnAIIT6Gc(ATEX) 8
Nominal signal
6VDC 1
12VDC 2
24VDC 3
24VAC 8
Manual override
Without manual override 0
Pushbutton 1
Pushbutton/switch 2
Mounting Interface for direct mounting 0
CNOMOadapterplate,30mm 1
KVS coefcient 0.01 without booster 0
0.02 including booster 1
Pressure reducer Without pressure reducer 0
Electrical connection
DeviceconnectoraccordingtoEN175301-803withoutcable
socket 0
Device connector according to general industry standard 1
DeviceconnectoraccordingtoEN175301-803withcable
socket 3
Degree of protection IP54 0
IP20 2
Pilot supply
1.4to2.0bar 0
3.0to3.6bar 1
3.0to8.0bar 2
Indicator Without indicator 0
Permissible ambient
temperature
–25to+60°C 0
–25to+80°C 1
–45to+80°C 2
–45to+60°C 3
Safety function Without safety function 0
SIL4 1
Special version Without special version 0 0 0
6 EB 3964 EN
General information
1.2 Technical data
Table1: General data
Design Solenoidwithapper/nozzleassembly,
diaphragm switching element with return spring as booster (optional)
Degree of protection IP20/IP54(without/withmountedcablesocket)
Material
Enclosure Polyamide PA6-3-T, black, polyoxymethylene, green (booster)
Adapter plate Black anodized aluminum
Screws Stainlesssteel1.4571
Springs Stainless steel 1.4310
Seals Silicone rubber, Perbunan
Diaphragms Chloroprenerubber57Cr868(booster,at–25to+60°C),
siliconerubber(booster,at–40to+60°C)
Ambient temperature See Electrical data and Pneumatic data
Mounting position Any desired position
Approx. weight
50 g,
100 g (with CNOMO adapter plate),
150 g (with CNOMO adapter plate and booster)
Table2: Pneumatic data
Pilot supply Medium Instrument air, free from corrosive substances
Pressure 1.4to2.0bar,3.0to3.6bar,3.0to8.0bar
Output signal
Without
booster
≥1.2barat1.4barpilotsupply,
≥1.8barat2.0barpilotsupply,
≥2.5barat3.6barpilotsupply
With booster Same pressure as pilot supply
Air consumption ≤60l/hat1.4barpilotsupplyinneutralposition
≤15l/hat1.4barpilotsupplyinoperatingposition
KVS 1) 0.01 (without booster),
0.02 (with booster)
Ambient temperature 2)
–45to+80°C,
–25to+60°C(boosterwithdiaphragmmadeofchloroprenerubber57Cr868),
–45to+60°C(boosterwithdiaphragmmadeofsiliconerubber)
Connection Connection for direct mounting, optionally with CNOMO adapter plate or
connecting plate
1) Theairowratewhenp1=2.4barandp2=1.0bariscalculatedusingthefollowingformula:
Q = KVS x 36.22 in m³/h.
2) The maximum permissible ambient temperature of the solenoid pilot valve depends on type of protection and
temperature class.
EB 3964 EN 7
General information
Table3: Electric data
Type3964 -X1 -X2 -X3 -X8
Nominal signal UN
6VDC
max.27V1)
12VDC
max.25V1)
24VDC
max.32V1)
24VAC
max.36V1)
fN–48to62Hz
Switching point
ON
U80°C ≥4.8V ≥9.6V ≥18.0V 19to36V
I20°C ≥1.41mA ≥1.52mA ≥1.57mA ≥1.9mA
P20°C ≥5.47mW ≥13.05mW ≥26.71mW ≥0.04VA
OFF U–25°C ≤1.0V ≤2.4V ≤4.7V ≤4.5V
Impedance R20°C 2.6kΩ 5.5kΩ 10.7kΩ Approx.10kΩ
Temperatureinuence 0.4%/°C 0.2%/°C 0.1%/°C 0.1%/°C
Type of protection Ex ia IIC2) for use in hazardous areas (Zone1)
–
Type3964 -11 -12 -13
Maximumvalueswhenconnectedtoacertiedintrinsicallysafecircuit
Output voltage UiPairs of values Ui/Iiapplyto6,12,24VDCnominal
signals:
25V/150mA,27V/125mA,28V/115mA,
30V/100mA,32V/85mA
Output current Ii
Outer capacitance Ci≈0
Outer inductivity Li≈0
Ambient temperature in
temperature class
T6 –20to+60°C
T5 –20to+70°C
T4 –20to+80°C
Type of protection Ex nA II3) for use in hazardous areas (Zone2)
Type3964 -81 -82 -83
Ambient temperature in
temperature class
T6 –45to+60°C
T5 –45to+70°C
T4 –45to+80°C
Switching time ≤15ms
Temperatureinuence 0.4%/°C 0.2%/°C 0.12%/°C 0.15%/°C
Connection ConnectortypeCaccordingtoEN175301-803,distancebetweencontacts
8mm4)orindustrialstandardtypeC,distancebetweencontacts9.4mm5)
1) Maximumpermissiblevalueat100%dutycycle.ThemaximumpermissiblevalueUiapplies to explosion-
protected versions.
2) II2GExiaIICT6(Zone1)accordingtoECTypeExaminationCerticatePTB98ATEX2047
3) II3GExnAIIT6(Zone2)accordingtoStatementofConformityPTB06ATEX2193X
Note:amanufacturer'sdeclarationofuseinexplosiveatmospheres(Zone22)isavailableonrequest.
4) The cable socket with seal (option) is included in the scope of delivery.
5) The cable socket with seal is not included in the scope of delivery.
8 EB 3964 EN
Installation
2 Installation
Before installation, depressurize the relevant
plant section.
Do not open the enclosure.
Solenoid pilot valves with an interface for
direct mounting can be mounted on
connecting plates. Solenoid pilot valves with
CNOMO adapter plate can be mounted to
Type3756BoosterValvesandvalves
accordingtoISO5999-1.Observethe
corresponding mounting instructions (see
section2.1).
The valve can be mounted in any desired
position. To ensure reliable functioning, do
notcovertheexhaustairlterintegratedinto
the enclosure. Mount the cable socket in such
a way that the cable gland faces downward
(in cases where this is not possible, mount it
inthehorizontalposition).SeeFig.1.
On mounting, make sure that at least
300mmclearanceiskeptabovetheenclo-
sureandatleast200mmclearanceatthe
electrical connection.
Exhaust
airlter
Fig.1: Type3964·Installation
WARNING
!
2.1 Devices with interface for
direct mounting
−Type3964-XXX000X000XX
Push the device with interface for direct
mounting onto the connecting plate () un-
derneathofthexingscrewanduseahold-
er () and a hexagon socket screw () to
fasten it. Make sure the two O-rings are
seated properly on the interface of the con-
nectingplate(seeFig.2).
Any device spaces on the connecting plate
that are not used must be covered by a dum-
my plate () and the output port sealed by a
screw plug (). Push the dummy plate ()
underneaththeheadofthexingscrewand
use a holder () and a hexagon socket
screw ()tofastenit(seeFig.2).
The mounting accessories are included in
scope of delivery of the connecting plate.
The connecting plate () can be mounted
with two M3 cap screws on a mounting plate
or with one or two mounting bases () and
cap screws ()ona35mmtop-hatrail(see
Fig.2).
EB 3964 EN 9
Installation
Fixing screw
Accessories and spare parts Order no.
Connecting plate For two
valves
For four
valves
1890-5789 1890-5790
1× Dummy plate 1400-7588
1× Blanking plug M5x4 If required
1× Holder 1400-7587
1× M2.5x8 hexagon
socket screw
ISO4762
2 pieces 4 pieces
Included in the scope of
delivery of the
connecting plate
1× Mounting base for
35mmtop-hatrail 1400-5931
1 piece 2 pieces
1× Cap screw
ISO1207–M3×8 If required
Fig.2: Type3964·Accessories
2.2 Devices with CNOMO
adapter plate without
booster
−Type3964-XXX100X00XXX
Devices with CNOMO adapter plate are
mounted using two hexagon socket screws
and two spring washers onto the
boostervalve(seeFig.3).Makesurethetwo
O-rings are seated correctly at the CNOMO
interface of the booster valve.
The mounting accessories are included in
scope of delivery.
2x M4x16 hexagon socket screw
ISO4762
2x spring washer B4
Fig.3: Type3964 with CNOMO adapter
plate without booster
10 EB 3964 EN
Pneumatic connection
2.3 Devices with CNOMO
adapter plate and booster
−Type3964-XXX110X00XXX
Devices with CNOMO adapter plate and
booster are mounted using two hexagon
socket screws and two spring washers
ontotheboostervalve(seeFig.4).Make
sure the two O-rings are seated correctly at
the CNOMO interface of the booster valve.
The mounting accessories are included in
scope of delivery.
2x M4x22 hexagon socket screw
ISO4762
2x spring washer B4
Fig.4: Type3964 with CNOMO adapter
plate and booster
3 Pneumatic connection
Run and attach the connecting lines and
screw joints according to good professional
practice. Check them for leakage and dam-
age at regular intervals and repair them, if
necessary. Before starting any repair work,
depressurize any open connecting lines.
The maximum permissible pilot supply pres-
sure must not be exceeded.
3.1 Pilot supply
Medium
Instrument air, free from corrosive substances
Pressure
RefertoTable5onpage12
Table4: Compressed air quality
Compressed air quality according to ISO8573-1
Particle size
and quantity
Oil content Pressure dew point
Class 4 Class 3 Class 3
≤5µmand
1000/m³
≤1mg/m³ –20°Coratleast10K
below the lowest
ambient temperature to
be expected
WARNING
!
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