Sartorius IS 150 IGG-H Bedienungsanleitung

98648-006-06

Sartorius

IS 150 IGG-H, IS 150 IGG-H0CE

IS 300 IGG-H, IS 300IGG-H0CE

Weighing Platforms

Installation and Operating Instructions

98648-006-06

Contents

Page

General View of the Weighing Platform 3

Warranty 4

Storage and Shipping Conditions 4

Safety Instructions 5

Installation Instructions 6

Ambient Conditions 6

Conditioning the Weighing Platform 6

IP67 Protection 6

Getting Started 7

Unpacking the Weighing Platform 7

Removing the Transport Locking Devices 7

Leveling the Weighing Platform 8

Connecting the Weighing Platform 9

Safety Precautions 11

Warm-up Time 12

Operating Limits 13

Maximum Overload Capacity 13

Shock Resistance 13

General Instructions for Integration into

Conveyor Systems 14

Preload Range (Zero-Setting Range) 14

Dimensions (Scale Drawings) 15

Pit Installation of the Weighing Platform 16

Pit Construction Diagrams 17

Installation of the Drive-on Ramp YAR 10 IS 18

Configuring the Weighing Platform 19

Options for Defining the Weighing

Range Structure 19

Specifications Chart 20

General Specifications 22

Selecting and Affixing the Respective

ID Label 23

Page

Pin Assignment Chart for the RS-985 Interface 24

Troubleshooting Guide 25

Care and Maintenance 27

Servicing 27

Cleaning 27

Safety Inspection 28

Information on Recycling 28

TÜV Certificates 29

Use of the Weighing Platform

as a Legal Measuring Instrument 36

Declarations of Conformity 41

EC Verification – A Service Offered

by Sartorius 45

Accessories (Options) 46

General View of the Weighing Platform

No. Designation

1 Load plate

2 Manufacturer's label

3 Line voltage connector (optional)

4 Leveling feet

5 Level indicator

6 Tag plate for metrological ID label

7 Connecting cable

(interface port/power supply)

With this Sartorius IS weighing platform, you have acquired a high-quality

weighing instrument that features advanced technology. As a rule, you will be

using this weighing platform as part of a modular weighing system.

Please read through these installation and operating instructions before

operating your new weighing platform.

Warranty

Do not miss out on the benefits of our full warranty. Please complete the

warranty registration card, indicating the date of installation, and return the

card to your Sartorius dealer or office.

Storage and Shipping Conditions

Allowable storage temperature: – 10°C ... + 40°C

– 14°F ... + 104°F

Allowable storage humidity: 98% relative humidity at 40°C (104°F)

After unpacking the weighing platform, please check it immediately for any

visible damage. If you detect any damage, proceed as directed in the section

entitled "Safety Inspection."

It is a good idea to save the box and all parts of the packaging until you have

successfully installed the weighing platform. If you need to ship the weighing

platform for any reason, be sure to unplug all connected cables to prevent

damage.

Safety Instructions

! The seals affixed to this equipment indicate that only authorized service

technicians are allowed to open the equipment and perform maintenance work

so that safe and trouble-free operation of the equipment is ensured and the

warranty remains in effect.

Before opening the weighing cell or A/D converter enclosure, make sure to

unplug the weighing platform from the power supply!

Instructions for Use in Hazardous Areas

Weighing platforms of the series ISI 150IGG-H…and IS300IGG-H comply

with the European Standards EN 50 021: 1999 and EN 5028-1-1-1

according to the Statement of Conformity, No. TüV 01 ATEX 1739 X,

including the 1st and 2nd Supplements (see “TÜV Certificates”). Therefore, they

are suitable for use in Zones 2 and 22 hazardous areas. Their approval

marking is:

hII 3 GD IP67 Eex nR II T6 T80°C

The type of explosion protection used in these weighing platforms involves

protection of the housing against penetration of potentially explosive vapor. For

this purpose, IP67 protection of the platform must be ensured when it is

connected to the power source. Opening the platform or disconnecting cables

while the scale is plugged into the power supply is strictly forbidden. Please

read the installation instructions in the Annex 35751-000-16-A4. To install the

power supply, please follow the installation instructions given in the section

entitled “Connecting the Weighing Platform” in “Getting Started.”

If you will be operating the platform outside the European Community in a

Zone 2 hazardous area, you must comply with the national electrical code and

applicable safety regulations of your country. Please ask your local Sartorius

service technician, office or dealer for information on the currently valid

regulations applicable in your country.

The weighing platform may not be operated in Zone 0, 1, 20 or 21 hazardous

areas, as it does not have an EX approval certificate for these areas.

Any tampering with the weighing platform by anyone, other than installation of

preload devices, will result in forfeiture of all claims under the manufacturer's

warranty.

Installation Instructions

Sartorius dealers or service technicians, who have received special training,

will help you set up the weighing platform and show you how to operate it.

Ambient Conditions

Choose a suitable place to set up the weighing platform. Avoid exposing the

weighing platform to the following ambient conditions:

– Extreme heat radiation

– Extreme vibration

– Places that are difficult to access for cleaning and maintenance

Important Note

If you need to use the weighing platform in areas exposed to heavy traffic

(e.g., fork-lift trucks), you should install a protective frame, consisting of angular

braces, around the weighing platform. To calculate the dimensions for this

protective frame, refer to the section entitled "Dimensions (Scale Drawings)."

Conditioning the Weighing Platform

Do not expose the weighing platform to extreme moisture over long periods.

Moisture in the air can condense on the surfaces of a cold platform whenever it

is brought to a substantially warmer place. If you transfer the weighing

platform to a warmer area, make sure to condition it for about 2 hours at the

new ambient temperature, leaving it unplugged from the power supply.

Afterwards, if you keep the weighing platform connected to the power supply,

the continuous positive difference between the inside of the platform and the

outside will practically rule out the effects of moisture condensation.

IP67 Protection

In conformance with the IP67 protection rating, the weighing platform will

remain leaktight for 30 minutes if immersed at a depth of 1 meter (approx.

3 ft.).

The IP67 protection of the weighing platform is ensured only under the

following conditions:

− The weighing platform is maintained in the original factory condition

− The rubber seals of the weighing cell and the A/D converter are not

perforated

− All cables are securely fastened in place by cable glands

− Both the weighing cell and the A/D converter enclosure are securely closed

Getting Started

Unpacking the Weighing Platform

Important Note

To install the weighing platform in a pit, please observe the special

requirements given in the section "Pit Installation."

Unpacking the Weighing Platform

− Remove the weighing platform and the load plate from the packaging

− To transport the weighing platform, lift it on both long sides

− Remove the plastic bags, packaging strips and foam material

Removing the Transport Locking Devices

Set up the weighing platform in the vicinity of your work area and remove the

load plate.

Proceed as follows with the red color-coded transport locking device:

− Remove screw 1

− Loosen screw 2 and turn the angular brace by 180°,

refasten screw 2

− Refasten screw 1 to the lever

Important Note on Transporting the Weighing Platform

Follow the above instructions in reverse order to replace the transporting

locking device when transporting the weighing platform.

Leveling the Weighing Platform Using the Level Indicator

At the place of installation, level the weighing platform using the leveling feet

so that the air bubble is centered within the circle of the level indicator. Check

to ensure that all 4 leveling feet securely touch the surface and that they equally

support the weight of the platform.

− Remove the load plate

− Loosen the locknuts on the leveling feet using a 17 mm open-end wrench

(spanner)

− Extend or retract the leveling feet using a 5 mm Allen wrench (key)

− After leveling the weighing platform, refasten the locknuts securely against

the platform frame

− Replace the load plate

Connecting the Weighing Platform

Before initially operating the scale, connect the following cables and

completely assemble the components listed below:

− interface cable to a Sartorius isi industrial terminal or a computer with

special software

− separate power cable for power supply via a Sartorius AC adapter

− components for conveyor systems

Make absolutely sure to unplug the weighing platform from the power supply

before you connect or disconnect any interface cables.

Please note that the person or company who connects any non-Sartorius-

approved indicating and control devices (e.g., a computer) or power supplies

to the weighing platform shall assume all risks and responsibilities associated

with this equipment.

Plug the connecting cable into the connector of a Sartorius isi industrial

terminal. Afterwards, hand-tighten the locking ring. The connecting cable is 6

meters long (approx. 20 feet). To order an extension cable or to customize a

cable to your requirements, refer to the list of accessories or contact Sartorius.

Cable Lengths:

Since you can choose to power the weighing platform via the interface port of

the Sartorius isi industrial terminal or a separate power supply unit, there are a

few restrictions that apply to the cable lengths between these components.

If you use a cable that is longer than 12 meters (∼40 feet) between the weighing

platform and the Sartorius isi industrial terminal, each of these components must

be energized by a separate AC adapter.

Note on use in a Zone 11 hazardous area:

The industrial terminal must be mounted securely on a vertical surface so that

the connecting jacks face downwards.

Separate Power Connection for the Weighing Platform

Have your local Sartorius dealer or service technician connect the weighing

platform separately to line current (mains supply). This separate power

connection is required when you use cables that are longer than 12 meters or

if you interface the weighing platform directly with a computer.

The following diagrams show the options for powering weighing platforms and

industrial terminals.

Cables for connecting the industrial-grade AC adapter, model ING2, to the

"IS" weighing platform without an extension cord (using the YDO50IS (3m) or

YDO53IS (6m) data output port):

Cables for connecting the industrial-grade AC adapter, model ING2, to the isi

industrial terminal without an extension cord (using the YD050IS (3 m) or the

YD053IS (6 m) data output port):

Cables for connecting the industrial-grade AC adapter, model ING2, only to

the isi industrial terminal with an extension cord:

Connections for cables longer than 12 meters:

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