SATA SATAJET 3000 K RP/HVLP Bedienungsanleitung

SATAjet® 3000 K RP®/HVLP

Betriebsanleitung | Упътване за работа | 使用说明书

Návod k použití | Betjeningsvejledning | Kasutusjuhend | Operating

Instructions | Instrucciones de servicio | Käyttöohje | Mode d'emploi |

Οδηγίες λειτουργίας | Üzemeltetési utasítás | Istruzione d'uso | Naudo-

jimo instrukcija | Lietošanas instrukcija | Gebruikershandleiding | Bruks-

veiledning | Instrukcja obsługi | Instruções de funcionamento | Manual de

utilizare | Руководство по эксплуатации | Bruksanvisning | Navodilo za

obratovanje | Návod na použitie | Kullanım talimatı | Operating Instructions

[1]

US 7.018.154

US 6.845.924

[1-4] [1-6]

[1-7]

[1-8]

[1-9]

[1-10]

[1-1]

[1-2]

[1-5]

[1-11]

[1-12]

[1-3]

[2]

[2-2] [2-1]

[2-4]

[2-3]

[2-5]

[2-6] [2-7]

[2-9]

[2-8]

[2-10]

Operating Instructions SATAjet 3000 K RP/HVLP Operating Instructions SATAjet 3000 K RP/HVLP

Content [Original Version: German]

1. Symbols..................................91

2. Technical data ........................91

3. Scope of Delivery ...................92

4. Design of the Spray Gun........92

5. Intended Use..........................93

6. Safety Instructions..................93

7. Use.........................................95

8. Cleaning of the Spray Gun.....97

9. Maintenance...........................98

10. Trouble-shooting...................100

11. Disposal................................101

12. After Sales Service...............101

13. Warranty / Liability................101

14. Spare Parts ..........................102

15. EC Declaration of

Conformity............................103

1. Symbols

Warning! Risk which could cause heavy injuries or death.

Attention! Risk which could cause damage.

Explosion risk! Warning against risk which could cause

heavy injuries or death.

Notice! Useful tips and recommendations.

2. Technical data

Recommended spray gun inlet pressure

RP 2.5 bar

HVLP 2.5 bar

Compliant > 2.5 bar (air cap pressure > 0.7 bar)

Compliant legislation Lom-

bardy/Italy

< 3.0 bar (air cap pressure < 1.0 bar)

Recommended spraying distance

RP 17 cm - 21 cm

HVLP 10 cm - 15 cm

HVLP Lombardy/Italy 10 cm - 15 cm

Max. spray gun inlet pressure

10.0 bar

Air consumption at 2.5 bar spray gun inlet pressure

[EN] Operating Instructions | english

Operating Instructions SATAjet 3000 K RP/HVLP

2. Technical data

RP 430 Nl/min

HVLP 560 Nl/min

Max. material temperature

50 °C

Compressed air connection

G 1/4 male thread

Material connection

G 3/8 male thread

Weight

570 g

3. Scope of Delivery

• Spray gun with nozzle set RP/HVLP

• Operating Instructions

• Tool kit

• CCS clips

4. Design of the Spray Gun [1]

[1-1] Spray gun handle

[1-2] Trigger

[1-3] Material connection

[1-4] Nozzle set consisting of air

cap, uid tip (not visible),

paint needle (not visible)

[1-5] Round/at spray control

[1-6] M a t e r i a l  o w c o n t r o l s c r e w

[1-7] Material ow control counter

nut

[1-8] Air micrometer (aif ow con-

trol knob)

[1-9] Air micrometer (air ow con-

trol) locking screw

[1-10] Air piston (not visible)

[1-11] Compressed air connection

[1-12] ColorCode-System (CCS)

Operating Instructions SATAjet 3000 K RP/HVLP Operating Instructions SATAjet 3000 K RP/HVLP

5. Intended Use

The paint spray gun has been designed for the application of paint, lac-

quer and other sprayable media by means of compressed air on suitable

substrates and surfaces.

6. Safety Instructions

6.1. General Safety Instructions

Warning! Attention!

• Before using the spray gun, please read all safety and the operating

instructions carefully. Safety instructions and indicated safety meas-

ures are mandatory.

• Please keep all enclosed documents and make sure that the spray

gun is handed over only together with these documents.

6.2. Specic Safety Instructions for Spray Guns

Warning! Attention!

• Local safety, accident prevention, work and environment protection

regulations are mandatory!

• Never direct a paint spray gun at human beings or animals!

• Use, cleaning and maintenance by skilled personnel only!

• People whose ability to react is impaired by drugs, alcohol, medication

or for other reasons are not allowed to use a spray gun!

• Never use a spray gun when damaged or when components are

missing! Use only when locking screw is rmly tightened [1-9]!

• Before use, the spray gun should always be checked and repaired, if

necessary!

• Put spray gun immediately out of operation when damaged, discon-

nect it from the compressed air circuit!

• Never manipulate or technically modify the spray gun!

• Use original SATA spare parts and accessories only!

• Exclusively use spray gun washing machines recommended by SATA!

Please observe the operating instructions!

• Never spray materials containing acid, lye or benzine!

Operating Instructions SATAjet 3000 K RP/HVLP

Warning! Attention!

• Alyways keep the spray gun away from ignition sources, such as open

re, burning cigarettes or non-explosion-proof electronic devices!

• When working with the spray gun, always limit solvents, paints or

other coating media to the quantities which are required for the paint

job! Excessive material must be returned to the designated storage

areas afterwards!

6.3. Personal Protection Equipment

Warning!

• When using, cleaning or maintaining the spray gun, always wear

approved breathing and eye protection equipment as well as suitable

protective gloves, overalls and safety boots!

• When using the spray gun, noise levels of 85 dB(A) may be exceed-

ed. Wear suitable hearing protection!

The painter is not exposed to vibrations while using the spray gun. Repul-

sive forces are minimal.

6.4. Use in Explosive Areas

Ex-sign Equipment cat-

egory

Device category Gas category Temperature level

6.4.1 General

The spray gun is approved for the use / storage in explosive areas of Ex-

Zone 1 and 2.

Warning! Risk of explosion!

• The following applications and operations lead to the loss

of the explosion protection and are, therefore, prohibited:

• Use of the spray gun in explosive areas belonging to ex-zone 0!

Operating Instructions SATAjet 3000 K RP/HVLP Operating Instructions SATAjet 3000 K RP/HVLP

Warning! Risk of explosion!

• Do not use solvents and cleaning agents based on halogenised

hydrocarbons! Chemical reaction which may occur when using these

substances may be explosive!

7. Use

Warning! Risk of explosion!

• Use only solvent-resistant, antistatic, undamaged and technically

awless compressed air hoses with a permanent pressure resistance

of minimum 10 bar, e.g. Art. No. 53090!

Note!

The following requirements must be fulfilled:

• Use a compressed air connection G 1/4 male thread or a suitable

SATA connection nipple.

• Ensure minimum compressed air volume (air consumption) and pres-

sure (recommended spray gun inlet pressure) according to chapter 2.

• Clean compressed air, e.g. with SATA lter 100 Art. No. 148247,

outside the spray booth or SATA lter 484, Art. No. 92320 in-

side the spray booth

• Use an air hose with minimum 9 mm internal diameter (see warnings),

e.g. Art. No. 53090.

1. Check if all screws [2-1], [2-2], [2-3], [2-4] and [2-5] have been

tightened rmly. Tighten uid tip [2-1] rmly by hand (14 Nm) accord-

ing to [7-4]. Check if locking screw [2-5] has been rmly tightened

according to [10-1]. Tighten, if necessary.

2. Adjust air cap: vertical spray fan [2-6], horizontal spray fan [2-7].

3. Connect material hose [2-8] of tank or pump, resp. to spray gun ma-

terial connection.

4. Screw connection nipple [2-9] onto the air inlet.

5. Connect compressed air hose [2-10].

Operating Instructions SATAjet 3000 K RP/HVLP

7.1. Adjustment of the Spray Gun Inlet Pressure

Note!

• Pull the trigger fully and adjust the spray gun inlet pressure (see

chapter 2) following instructions of one of the followig sections ([3-1],

[3-2], [3-3] to [3-4]), then release the trigger.

• With [3-2], [3-3] and [3-4], the air micrometer [1-8] must be fully

opened/in vertical position.

• If the required spray gun inlet pressure is not reached, the pressure

at the compressed air circuit has to be increased; too high pressure

results in too high trigger forces.

[3-1] SATA adam 2 (accessory / accurate method).

[3-2] Separate gauge with control device (accessory).

[3-3] Separate gauge without control device (accessory).

[3-4] Pressure regulation at the compressed air circuit (most

inaccurate method): rule of thumb: pressure at the pressure re-

ducer must be set 0.6 bar higher than the recommended spray gun

inlet pressure per every 10 m of air hose (inner width 9 mm).

7.2. Adjustment of the Material Flow [4-1], [4-2], [4-3]

und [4-4] - material flow control fully opened

Note!

With the material ow control fully opened, the wear of the uid tip and

paint needle is reduced to a minimum. Please select the correct nozzle

size depending on the material to be applied and the required applica-

tion speed.

Fully pull trigger and adjust required material supply pressure, e.g. at

pressure tank.

7.3. Adjustment of the Spray Fan Pattern

• Adjust at fan (factory setting) [5-1].

• Adjust round fan [5-2].

7.4. Painting

Fully pull trigger for painting [6-1]. Operate spray gun according to [6-2].

Maintain spray distance as described in chapter 2.

Operating Instructions SATAjet 3000 K RP/HVLP Operating Instructions SATAjet 3000 K RP/HVLP

8. Cleaning of the Spray Gun

Warning! Attention!

• Prior to cleaning, please disconnect the spray gun from the compressed air

circuit!

• Risk of injury due to unexpected leakage of compressed air or mate-

rial!

• Empty spray gun completely, dispose of paint material appropriately!

• Disassemble and install components very carefully! Exclusively use

included special tools!

• Use neutral cleaning solution (pH value 6 to 8)!*

• Do not use acids, lyes, bases, pickling agents, unsuitable

regenerates or other aggressive cleaning solutions!*

• Do not soak spray gun in cleaning solution!*

• Drillings are to be cleaned with SATA cleaning brushes or SATA nozzle

cleaning needles only. The use of other tools may cause damage or

may affect the spray pattern. Recommended accessory: cleaning kit

Art. No. 64030.

• Exclusively use spray gun washing machines recommended by SATA!

Please observe the operating instructions!

• The air passages have to be pressurised with clean compressed air

during the entire cleaning process!

• Nozzle head has to point downwards!

• Remove the spray gun from the gun washing machine right

after the cleaning process!*

• Never use ultrasonic cleaning devices - leads to damage of noz-

zle components and gun surfaces!

• After cleaning, the spray gun, the material passages, the air

cap including thread have to be blown dry with clean com-

pressed air!*

* otherwise risk of corrosion

Note!

• Check spray pattern after cleaning the nozzle set!

• Further tips concerning cleaning can be found at www.sata.com/TV.

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