ScaleBlaster SB-1200 Bedienungsanleitung
SB-1200, SB-2000, SB-2800, SB-3600 & SB-4000Installation & Operation ManualIndustrial Electronic Descaler120/240 VAC (Auto Selected)The eco-friendly solution to hard water10/13Downloaded from www.Manualslib.com manuals search engine
Page 2Table of ContentsSectionDescriptionPageA)Identifying the ScaleBlaster Components.................................................3B)Installing the ScaleBlaster Control Box...................................................4C)Wrapping the Signal Wire.........................................................................5 - 9D)Powering up the Control Box...................................................................10E)LCD Indicator Screen...............................................................................10F)Error Screen and Codes............................................................................11G)Calibrating the Signal Coil.......................................................................12, 13H)Adjusting the LCD Contrast.....................................................................14I)Changing the Frequency Sweep Mode.....................................................14Appendix 1)Model Number Dip Switch Settings.........................................................15, 16Appendix 2)Frequency Sweep Dip Switch Settings.....................................................17Appendix 3)Unit Specifications....................................................................................18, 19Product InformationDownloaded from www.Manualslib.com manuals search engine
Page 3A.) Identifying the ScaleBlaster ComponentsThis ScaleBlaster unit includes the following components:1)One ScaleBlaster control box.2)One roll of 8 awg signal wire per number of channels. The total length of the cable will depend on the diameter and composition of the pipe to which it will attach.3)Several long nylon cable ties, depending on number of channels. These ties aid in securing the cable to the pipe.4)Warranty card (along with this Installation & Operations Manual)5)Shipping Box. , it is made to protect the descaler during transport and is reusable in case the unit ever needs servicing at the factory.Please save the foam inserts and shipping box12345SB-1200, SB-2000, SB-2800, SB-3600 or SB-4000Downloaded from www.Manualslib.com manuals search engine
B.) Installing the ScaleBlaster Control BoxPage 4Selecting the Installation Location and Mounting the ScaleBlaster UnitPLEASE READ THE ENTIRE MANUAL BEFORE BEGINNING INSTALLATION. THE LOCATION OF THE SIGNAL CABLE AND THE CONTROL BOX ARE CRITICAL WITH RESPECT TO PRODUCT PERFORMANCE.1.) The unit should be installed by a licensed electrician, and the installation should meet all local and national codes.2.) The best place to install the unit is on the main water line entering the facility, or on the line serving the relevant portion of the facility. First determine where the signal coils will be wrapped. This should be on a straight section of pipe (no elbows, tees, valves or couplings) that is at least four (4) feet long. Also, very important, the signal coils should be at least three (3) feet from any major source of electrical interference. The unit is splash-proof and can be installed outside if necessary. However, in this case a cover should be installed above the unit, and the unit should be kept out of direct sunlight.3.) Mount the control box as close as possible to where the signal wire will wrap on the pipe, so that the cable is as short as possible.4.) The control box, which has a 15-ft. power cord, should be mounted on a wall or other solid surface in a location near an electrical outlet or other power source. The unit is heavy and a sturdy installation is required. We recommend that you use a 3/8" lag and washer for each of the four mounting feet. (See photos below.)5.) Upon being plugged in, the unit will work automatically on either 120 VAC or 240 VAC.NOTE: If you have any questions about installation, contact your dealer or Clearwater Enviro Technologies, Inc. for assistance.Photo 1 - recommended 3/8" mounting lag with washer.Photo 2 - one of the four control box mounting feet.Downloaded from www.Manualslib.com manuals search engine
C.) Wrapping the Signal WirePage 5Wrapping the Signal Wire Around the PipeIncluded with the unit is one roll of 8 awg coil wire whose length is based on the size and composition of the pipe selected for installation.1.) Carefully strip off 2" (51mm) of the outer rubber shield from the end of the signal wire. 3.) Route the signal wire from the control box to the inlet pipe. Hold the cable parallel and against the pipe and then secure the wire to the pipe with one of the nylon cables ties. Make sure that the tie is pulled tightly so that the wire is well-attached to the pipe. Remove excess cable tie with scissors.4.) Using finger pressure to keep the signal wire and tie from moving, begin wrapping the signal wire securely around the pipe in any direction. The correct number of wraps depends on pipe size and composition. For proper product performance, it is imperative to wrap the correct number of times. To determine the number of wraps for ferrous pipe, consult pages 6-8. For non-ferrous pipe, please call Clearwater Enviro Technologies, Inc. to get this information.5.) MAKE SURE THAT THE WRAPS ARE FLUSH AGAINST ONE ANOTHER–NEVER OVERLAPPING (see Photo 4a & 4b, page 9).NOTE: As previously indicated, make sure that the control box is mounted as close as possible to where the signal wire is wrapped on the pipe.6.) Once the wrapping is complete, secure the signal wire to the pipe using another cable tie. Remove the excess cable tie with scissors.7.) Route the loose end of the signal wire back to the control box. Trim the wire to length.2.) Insert one end of the coil wire into the coil wire inlet and attach to wire terminals (see below and also page 9). Turn liquid tight connectors to seal in wire.Coil wire inlets(liquid tight connectors)Wire TerminalsON / OFF Switch inside enclosureDownloaded from www.Manualslib.com manuals search engine
Pipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code18"18.00017Single84.6100.1F20"20.00015Single84.098.5FPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code12"12.75034Single89.1133.5G14"14.00031Single88.3133.6GPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code6"6.62551Single813.7108.5G7"7.62549Single813.1117.8G8"8.62546Single812.3123.9GFerrous (One-Shot)PVC/PEXFerrous (Re-circulating)SB-2000* Expected Wire usage includes the wire used on the coil and both leads (10ft ea) connecting the unit to the coil.Industrial ModelsPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code8"8.62539Single810.5108.1G10"10.75030Single88.0104.4G12"12.75024Single86.4100.1FPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code4"4.50061Single816.391.9F4 1/2"5.00057Single815.394.6F5"5.56354Single814.598.6F6"6.62551Single813.7108.5GPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code2 1/2"2.87530Double88.067.6F3"3.50027Double87.271.7FFerrous (Re-circulating)SB-1200PVC/PEX* Expected Wire usage includes the wire used on the coil and both leads (10ft ea) connecting the unit to the coil.Ferrous (One-Shot)C.) Wrapping the Signal Wire (continued)Page 6Downloaded from www.Manualslib.com manuals search engine
C.) Wrapping the Signal Wire (continued)Pipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code30"30.00011Single82.9106.4G36"36.0009Single82.4104.8GPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code20"20.00021Single85.6130.0G22"22.00019Single85.1129.4G24"24.00017Single84.6126.8GPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code10"10.75041Single811.0135.4G12"12.75034Single89.1133.5GFerrous (Re-circulating)SB-3600* Expected Wire usage includes the wire used on the coil and both leads (10ft ea) connecting the unit to the coil.Ferrous (One-Shot)PVC/PEXIndustrial ModelsPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code20"20.00015Single84.098.5F24"24.00012Single83.295.4F30"30.00011Single82.9106.4GPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code14"14.00031Single88.3133.6G16"16.00024Single86.4120.5G18"18.00022Single85.9123.7G20"20.00021Single85.6130.0GPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code8"8.62546Single812.3123.9G9"9.62543Single811.5128.3G10"10.75041Single811.0135.4GFerrous (One-Shot)Ferrous (Re-circulating)SB-2800* Expected Wire usage includes the wire used on the coil and both leads (10ft ea) connecting the unit to the coil.PVC/PEXPage 7Downloaded from www.Manualslib.com manuals search engine
Industrial ModelsPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code36"36.0009Single82.4104.8G42"42.0007Single81.997.0FPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code24"24.00017Single84.6126.8G30"30.00013Single83.5122.1GPipe SizePipe OD (in)Number of WrapsType of CoilWire Gauge (AWG)Length of Coil (in)Expected Wire Usage (ft)*Wire Pack Code12"12.75034Single89.1133.5G14"14.00031Single88.3133.6G16"16.00024Single86.4120.5GSB-4000* Expected Wire usage includes the wire used on the coil and both leads (10ft ea) connecting the unit to the coil.Ferrous (One-Shot)PVC/PEXFerrous (Re-circulating)C.) Wrapping the Signal Wire (continued)Page 8- Important Notice -If you are sizing a commercial and/or industrial model, we strongly recommend you contact the engineers at ScaleBlaster for the proper sizing and location of the installation. While the pipe size is a critical criteria for the sizing of a ScaleBlaster unit, other factors such as water hardness, the actual application, type of pipe, flow rates, direction and length of pipe can affect the proper decision on what model to use.Downloaded from www.Manualslib.com manuals search engine
Page 9C.) Wrapping the Signal Wire (continued)Photo 4a & 4b - Examples of tightly wrapped signal wirePhoto 5 - bottom of unitChannel One Coil Wire Inlets: Connect first signal wire thru these coil wire inlets and attach the wire to the wire terminals inside.K-Flex Conduit ConnectorMain Input Cable:90-264 VAC, 47-63HzD.) Powering up the Control Box / ComputerPower Requirements and Considerations for the ScaleBlaster Control BoxPlease Note: YOU MUST FOLLOW ALL LOCAL, STATE, NATIONAL OR INTERNATIONAL CODES WHEN INSTALLING. A CERTIFIED ELECTRICIAN WILL BE REQUIRED.The control box auto switches between 115VAC and 230VAC, there is no need to make any internal adjustments.1.) The control box must be connected to the power source by a wire conduit. The control box ships from the factory with a ½” K-Flex conduit connector on it. However, the installer can change the conduit connector to another style if needed. The new connector should also be a water tight conduit connector. The existing hole in the enclosure for the conduit connector is 7/8”. Again this installation should be done by a licensed electrician.Downloaded from www.Manualslib.com manuals search engine
D.) Powering up the Control Box / Computer (continued)E.) LCD Indicator ScreenPage 102.) Wire the control box to the power source as shown in the diagram to the right.3.) When ready to operate unit, turn the power switch to the on position.This ScaleBlaster unit has an LCD screen on the front of the control box that provides information on operation on the descalers operational condition.Descriptions of some of the screen indicators:Model Number: ScaleBlaster Industrial Models include the SB-1200, SB-2000, SB-2800, SB-3600, and SB-4000.Output Status: Output status of the coil current. The value of "100" indicates that the unit is functioning at 100%.Coil Voltage: This is the voltage applied to the induction coil (i.e., the coiled wraps on the pipe). These values should always be between 19.5 and 20.5 volts direct current.Internal Temp: This value indicates the internal temperature in degrees Fahrenheit.Enclosure Temp: Displays the temperature, in degrees Fahrenheit, of each channel's heatsink.Frequency Sweep Range: Frequency range the descalers output will sweep between.Mode Number: This number identifies a particular frequency sweep range, as set by the DIP switch. The unit is designed to permit selecting from among several pre-set sweep ranges via the DIP switch. (See "Additional Options: Frequency Sweep Mode", p. 17.)Start-up ScreenThe start-up screen is displayed for approximately 10 seconds while the unit initializes.Main ScreenThe main screen show most of the operation condition of the ScaleBlaster control box.Firmware Revision LevelTotal Hours of OperationModel Number Output StatusCoil VoltageInternal TemperatureEnclosure TemperatureChannel NumberFrequency Sweep RangeFrequency Sweep Range Mode NumberOFF ONDownloaded from www.Manualslib.com manuals search engine
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