Scantool RS 100 Bedienungsanleitung

Manual

SCANTOOL RS 100/RSX 100

Pipe Notcher

Industrivej 3-9

DK-9460 Brovst

Tlf.: +45 98 23 60 88

Fax: +45 98 23 61 44

27.09.07

EU declaration of conformity

hereby declares that

SCANTOOL Pipe Notcher 100 RS/RSX is manufactured in accordance with the

provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) –The Machinery

Directive (order no. 561 of 25 June 1994 with subsequent amendments)

2006/42/EC: Directive on machinery-safety

2004/108/EC: Directive on Electromagnetic Compatibility

2006/95/EC: Low Voltage Equipment Safety directive

Also on accordance with:

The council directive of 19 February 1973 (73/23/EEC) –The Low Voltage Directive

–with later amendments (order no. 797 of 30 August 1994)

The council directive of 3 May 1989 (89/336/EEC) –The EMC Directive –with later

amendments (order no. 796 of 5 December 1991 with subsequent amendments)

SCANTOOL A/S

Industrivej 3-9

9460 Brovst

www.scantool-group.com

Ph: +45 98 23 60 88

Fax.: +45 98 23 61 44

Table of Content

1.0 Transport & Handling .............................................................................................4

1.1 Transport.............................................................................................................................4

1.2 Handling..............................................................................................................................4

1.3 Installation...........................................................................................................................4

2.0 Directions for use ...................................................................................................6

2.1 Operation............................................................................................................................6

2.2 Examples of Pipe Joints......................................................................................................6

2.3 Security...............................................................................................................................7

Follow them to achieve best results and full benefit from your new machine..............................7

2.4 Maintenance........................................................................................................................9

3.0 Spare Parts List.....................................................................................................11

3.1 Drawing of Pipe Notcher with Exhaust Unit (RSX 100)......................................................11

3.2 Spare Parts List for Pipe Notcher with Exhaust Unit (RSX 100) ........................................12

3.3 Drawing of Pipe Notcher without Exhaust System (RS 100)..............................................13

3.4 Spare Parts List for Pipe Notcher without Exhaust System (RS 100)................................14

4.0 Technical Data.......................................................................................................15

4.1 Technical Specifications....................................................................................................15

4.2 Dimensions .......................................................................................................................15

4.3 Accessories.......................................................................................................................16

4.4 Wiring Diagram .................................................................................................................16

5.0 Warranty ................................................................................................................17

5.1 Guarantee.........................................................................................................................17

1.0 Transport & Handling

1.1 Transport

SCANTOOL RS 100/RSX 100 Pipe Notcher is delivered mounted on a pallet with the

following dimensions:

120 x 80 x 154 cm

The Pipe Notcher is packed in a protective container.

1.2 Handling

The SCANTOOL Pipe Notcher can easily be transported on the pallet.

1.3 Installation

Remove the packing and open the cover lid (A) (as described in part 2.3) of the Pipe

Notcher by loosening the safety screw on top of the lid. Take out the content such as

contact rollers, grinding belts, and dismounted handles.

Place the pipe notcher on a firm and level ground. Secure the machine to the ground by

using the four fittings which are used for securing the pipe notcher to the pallet.

Mount the handles as follows:

Mount the short (200 mm) handle on the feed mechanism (J) (see fig.: 1.1), and the long

(260 mm) handle on the rocking lever (R).

The machine is provided with a no-volt release protection switch and connected according

to the needed voltage. The electrical connection must be performed by an authorized

electrician. It is important to ensure that the motor (and fan/ventilator) has the correct

direction of rotation (see arrow on the cover lid).

Important that this machine is bolted to the floor.

Before the machine is bolted to the floor the machine it is necessary to level out the

machine. It can be necessary to make adjustment with distance pieces underneath

the machine if the floor is not in level. The adjustment is necessary to avoid the

machine for twisting and then pull uneven.

Mount the SCANTOOL RSX 100 Pipe Notcher with suction hose on the exhaust pipe

connected with the exhaust system. If the central exhaust system is not connected with a

cyclone, the exhaust system from the pipe notcher must be connected with a cyclone

which is then connected to the central exhaust system. It is necessary to control that the V-

tool rest (H) has a distance of at least 2 mm from the belt, and that the handle (K) is

tightened. Open the cover lid (A)(as described in 2.3) and turn the drive wheel by hand to

adjust the running alignment of the belt with the handle (B) until it runs straight on the

contact roller (E). At the same time check that the adjustable spark arrester (C) has about

5 mm clearance to the grinding belt. Tighten the spark arrester with the handle (D). Check

that the handle (O) for the rocking lever is tightened.

Fig.: 1.1

2.0 Directions for use

2.1 Operation

After adjustment and connection the pipe notcher is ready for use.

Before placing a pipe on the V-tool rest (H), the tool rest is moved to a position 5 mm from

the contact roller (E) in order to adjust the feeding stop (I). Use handle (J) to move the tool

rest to a clearance of 5 mm the contact wheel. Tighten the two lock nuts on the feeding

stop.

The handle (J) is the feeder. Perform the grinding by placing a pipe in the V-tool rest (H),

where it is fastened by the pipe holder (F). The V-tool rest is raised/lowered from the

contact roller (E) by turning the twin arm handle (N). Remember to loosen/tighten the star

handle (K), when raising/lowering the V-tool rest. Adjust the V-tool rest to horizontal level

first by loosening the handle (L) and then adjusting the V-tool rest to the wanted position in

connection to the contact roller by turning the handle (M).

Finally adjust the grinding angle by loosening the handle (O) and tilt the pipe notcher to the

wanted angle with the tilting arm (R). Read the angle on the scale (G). Now tighten the

handle (O). You can now start your pipe notcher on the switch (P).

Lead the pipe to be grinded against the contact roller by pulling the feed mechanism (J).

The lifetime of the grinding belt is increased when beginning with a slight pressure.

2.2 Examples of Pipe Joints

The SCANTOOL Pipe Notcher is constructed to process pipes of various dimensions for

joining with another pipe.

Please see examples below. Normally it will be necessary to remove burrs after grinding.

Make sure to wear ear and eye protection during working at the machine.

2.3 Security

Follow them to achieve best results and full benefit from your new machine

The very good craftsman respects the

tools with which he works. He knows

they represent years of constantly

improved design. He also knows that

they are dangerous if misused.

This is the theme of a new safe-use

program for stationary power tools. The

safety rules are based on approved

practices in industrial and home shops.

1. Know your power tool.

Read the owner’s manual

carefully. Learn its

applications and

limitations, as well as the

specific potential hazards

peculiar to this tool.

2. Keep guard in

place and in working

order.

3. Ground all tools. If tool is

equipped with three-prong

plug, it should be plugged into

a three-hole electrical

receptacle. If an adapter is

used to accomodate a two-

prong receptacle, the adapter

wire must be attached to a

known ground. Never remove

the third prong.

4. Remove adjusting

keys and wrenches.

Form habit of checking

to see that keys and

adjusting wrenches is

removed before turning

it on.

5. Keep work area clean.

Cluttered areas and

benches invite accidents.

6. Avoid dangerous

environment. Don’t use

power tools in damp or

wet locations or expose

them to rain. Keep your

work area well lighted.

7. Keep children away.

All visitors should be

kept in a safe distance

from work area.

8. Make workshop kidproof with padlocks,

master switches, or by removing starter

keys.

9. Don’t force tool. It will do the

job better and be safer at the

rate for which it was designed.

10. Use right tool. Don’t

force tool or attachment

to do a job it was not

designed for.

11. Wear proper apparel.

Wear no loose clothing,

gloves, neckties, rings,

bracelets, or other jewelry

which may get caught in

moving parts. Non-slip

footwear is recommended.

Wear protective hair

covering to contain long hair.

12. Always use safety

glasses. Also use face

or dust mask if cutting

operation is dusty.

Everyday eyeglasses

only have impact

resistant lenses. They

are NOT safety glasses.

13. Secure works. Use

clamps or vise to hold

works, when pratical. It’s

safer than using your

hands and it frees both

hands to operate tool.

14. Don’t overreach. Keep

proper footing and balance at

all times.

16. Disconnect tools before servicing

and when changing accessories such

as grinding wheels, polishing mops,

grinding belts, blades, bits, cutters, etc.

18. Use recommended

accessories. Consult owner’s

manual for recommended

accessories. Use of improper

accessories may cause risk of

injury to persons.

17. Reduce the risk of

unintentional starting.

Make sure switch is in off

position before plugging in.

15. Maintain tools with

care. Keep tools sharp

and clean for best and

safest performance.

Follow instructions for

lubricating and

changing accessories.

2.4 Maintenance

It is recommended occasionally to check if the spark arrester and the suction channels

need cleaning. The dust bag has to be emptied after use and drawer (P) if necessary. The

contact wheel must be replaced if it is loose. Replace the grinding belt when needed.

Replacing the grinding belt (fig. 2.2)

Fig.: 2.2

Replace the grinding belt by pulling the handle (S) forward. Loosen the safety screw on the

cover lid (A) before opening the cover lid and remove the worn out belt (T) by pressing the

belt together between the larger and smaller contact roller and at the same time pull it

away from the machine. Put on a new belt. Check that the arrows on the reverse side of

the belt are corresponding to the direction of the rotation (see arrow on top of lid). Re-

tighten the handle (R) and adjust the running alignment of the belt with the handle (B).

Fig.: 2.3

Replacing the contact roller (fig. 2.3)

When replacing the contact roller first dismount the grinding belt as described earlier. Tilt

the contact roller forwards and unscrew the

nuts (U) (see fig.: 2.3) –now dismount the distance bushing. Fit the bearing puller (Å) on

the bearing bracket (W) and turn the spindle clockwise until the bearing bracket is loose

enough to take off the shaft (Y). Then remove the small distance bushings (X) . The

contact roller (E) can now be replaced by another diameter roller. Due to wear and tear the

shaft (Y) must be wiped off properly before the new contact roller is mounted. To mount

the new contact roller (E) please proceed in reverse order. Please use the two nuts (U) to

turn on the bearing bracket (W).

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