Schenck process Intecont Tersus Beltweigher Bedienungsanleitung

INTECONT®Tersus Beltweigher

Instruction Manual

BV-H2464 GB

PASS

-

Service you can rely on

Fast, comprehensive, anywhere in the world

Quality and reliability are the cornerstones of our company’s

philosophy. That is why we consider a comprehensive service

concept simply par for the course, from strict quality control,

installation and commissioning through to seamless support

across the entire product life cycle.

With over 30 service stations and over 180 service specialists,

you can count on us to be there whenever – and wherever –

you need us.

During office hours, service specialists from all divisions are

on hand to analyze problems and failures. Look at

www.schenckprocess.com for your nearest

Schenck Process Location.

Are you looking for individual, perfect-fit service solutions?

Then our service system PASS is the ticket. It covers the en-

tire service spectrum, from simple inspections through to full

service. Interested?

Then find out more about the individual components at

www.schenckprocess.com/en/service.

Pallaswiesenstraße 100, 64293 Darmstadt, Germany

Phone: +49 6151 1531-0 ; www.schenckprocess.com

regardless of method, without prior permission by

Schenck Process GmbH in writing, even by excerpt, is prohi-

bited.

Subject to change without prior notice.

Note: Translation of the original German Instruction

(origin: ST4, 36028797402626827 V5)

Table of Contents

INTECONT® Tersus Belt weigher, Instruction Manual

Schenck Process Group

BV-H2464GB, 1234

- i -

Table of Contents

Table of ContentsTable of Contents

Table of Contents

1

11

1

About This Manual

About This ManualAbout This Manual

About This Manual

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1

11

1

2

22

2

Safety notes

Safety notesSafety notes

Safety notes

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3

33

3

2.1

Signal Words

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4

2.1.1

Signal Words for Safety Warnings

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4

2.1.2

Signal Words for Application Notes

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5

2.2

Five Safety Rules of Electrical Engineering

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5

2.3

Damaged / Defective Electrical Components

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6

3

33

3

General Diagram

General DiagramGeneral Diagram

General Diagram

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7

77

7

3.1

An overview of the INTECONT Tersus

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.

7

3.2

Diagram of beltweigher and weighfeeder

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..............................

7

3.3

Method of Function

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8

3.4

Characteristics

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9

4

44

4

Operation

OperationOperation

Operation

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15

1515

15

4.1

Quick guide

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15

4.2

Function block

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17

4.3

Operating in Normal Operation

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18

5

55

5

Service Functions

Service FunctionsService Functions

Service Functions

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21

2121

21

5.1

Display Test and Version Number

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21

6

66

6

Counter functions

Counter functionsCounter functions

Counter functions

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23

2323

23

7

77

7

Mode functions

Mode functionsMode functions

Mode functions

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25

2525

25

7.1

Keyboard operation ON/OFF

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25

7.2

Prefeeder

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25

7.3

Simulation

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25

8

88

8

Calibration functions

Calibration functionsCalibration functions

Calibration functions

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27

2727

27

8.1

Starting the calibration functions

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27

8.2

Pulse/Belt circuit LB

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27

8.3

Tare TW

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29

8.4

Weight Check CW

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30

8.5

Setting the Time

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32

9

99

9

Parameter functions

Parameter functionsParameter functions

Parameter functions

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33

3333

33

9.1

Read Parameters

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33

10

1010

10

Printer functions

Printer functionsPrinter functions

Printer functions

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35

3535

35

10.1

Status Report

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35

11

1111

11

Batching functions

Batching functionsBatching functions

Batching functions

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37

3737

37

11.1

Batching mode

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37

11.2

Record the batch

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39

Table of Contents

BV-H2464GB, 1234

- ii -

INTECONT® Tersus Belt weigher, Instruction Manual

Schenck Process Group

12

1212

12

Startup operation

Startup operationStartup operation

Startup operation

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41

4141

41

12.1

Weighing Platforms

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41

12.1.1

Effective Weighing Platform Length

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41

12.1.2

Calibration Weight

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42

12.1.3

Belt inclination

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44

12.2

Parameter Input

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..

45

12.3

Function Check

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...

46

12.4

Test With Calibration Weight

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46

12.5

Belt Velocity Check

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47

12.6

Test with Material

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47

13

1313

13

Parameters

ParametersParameters

Parameters

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49

4949

49

13.1

Abbreviations

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50

13.2

Configuring Event Messages

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50

13.3

Parameter Listing

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51

13.3.1

Parameter

Overview

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51

13.3.2

Parameter Details

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60

13.3.2.1

Parameter Block

01

-

Dialog Behaviour

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60

13.3.2.2

Parameter Block

02

-

Rated Data

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64

13.3.2.3

Parameter Block

03

-

Calibration Data

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67

13.3.2.4

Parameter Block

04

-

Calibrat. Results

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68

13.3.2.5

Parameter Block

05

-

Analog Outputs

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69

13.3.2.6

Parameter Block

06

-

Limit Values

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71

13.3.2.7

Parameter Block

07

-

Filters

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73

13.3.2.8

Parameter Block

08

-

AUTO Zero Set

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74

13.3.2.9

Parameter Block

09

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Batch Mode

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76

13.3.2.10

Parameter Block

10

-

Printer Setting

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79

13.3.2.11

Parameter

Block

11

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Maintenance interval

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82

13.3.2.12

Parameter Block

12

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Feeder Control

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83

13.3.2.13

Parameter Block

13

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Belt Monitoring

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84

13.3.2.14

Parameter Block

14

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Events

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87

13.3.2.15

Parameter Block

15

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Linearization

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90

13.3.2.16

Parameter Block

16

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Digital Inputs

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92

13.3.2.17

Parameter Block

17

-

Digital Outputs

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.........................

93

13.3.2.18

Parameter Block

18

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Communication EasyServe

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95

13.3.2.19

Parameter Block

19

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Communication Fieldbus

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96

13.3.2.20

Parameter Block

20

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Fixed mode configuration

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101

13.3.2.21

Parameter Block

21

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Ethernet

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.

103

13.3.2.22

Parameter Block

22

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Data Logging

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104

1

3.3.2.23

Parameter Block

23

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Configuration HMI Values

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1

06

13.3.2.24

Parameter Block

24

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Second Display

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108

14

1414

14

Even

EvenEven

Even

t messages

t messagest messages

t messages

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111

111111

111

15

1515

15

Events

EventsEvents

Events

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113

113113

113

15.1

Events Details

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...

113

15.1.1

Event Group:

Calibration

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113

15.1.2

Event Group:

Controller

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114

15.1.3

Event Group:

Electrical System

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114

15.1.4

Event Group:

Interlock

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115

15.1.5

Event Group:

Material Flow

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115

15.1

.6

Event Group:

MAX

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115

Table of Contents

INTECONT® Tersus Belt weigher, Instruction Manual

Schenck Process Group

BV-H2464GB, 1234

- iii -

15.1.7

Event Group:

Mechanic

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116

15.1.8

Event Group:

MIN

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117

15.1.9

Event Group:

Sequence Monitoring

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117

15.1.10

Event Group:

System Message

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118

16

1616

16

Hardware and technical data

Hardware and technical dataHardware and technical data

Hardware and technical data

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121

121121

121

16.1

Technical Data and Replacement Parts

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121

16.2

Connection Diagrams

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.......................

124

16.3

Replacing INTECONT PLUS with INTECONT Tersus

................................

.....

126

16.4

PROFIBUS module (VPB8020)

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128

16.5

DeviceNet Module (VCB8020)

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........

130

16.6

Modbus Interface VSS8020

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132

16.7

LED diagnosis

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...

133

17

1717

17

Web server functions

Web server functionsWeb server functions

Web server functions

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135

135135

135

17.1

Web Server

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135

17.2

System Information

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136

18

1818

18

Appendix

AppendixAppendix

Appendix

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137

137137

137

18.1

Service Values

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..

137

18.2

Set option

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138

18.3

Function Check

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.

139

18.4

Test Connector

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.

140

18.5

Starting and Stopping

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141

18.6

Measuring at the Discharge Point VAP

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142

18.7

Belt Monitoring

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..

142

18.8

BIC belt impact compensation

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143

18.9

Linearization

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143

Index

IndexIndex

Index

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145

145145

145

About This Manual

INTECONT® Tersus Belt weigher, Instruction Manual

Schenck Process Group

BV-H2464GB, 1234

- 1 -

1

11

1

About This Manual

About This ManualAbout This Manual

About This Manual

This operating manual for belt weighersis intended for the service technician. It describes the functionality

of the VBW 20650-xxx software.

This manual is available in different forms:

▪A printed version

▪An electronic document in the platform-independent ADOBE format (file ending: *.PDF)

▪As online help in the Microsoft Windows HTMLHelp format (file ending: *.CHM)

Safety notes

INTECONT® Tersus Belt weigher, Instruction Manual

Schenck Process Group

BV-H2464GB, 1234

- 3 -

2

22

2

Safety notes

Safety notesSafety notes

Safety notes

To avoid personal injury and material damage, follow the safety regulations stated below.

Additionally you should also observe:

▪Safety information given in order-specific documentation

▪Safety information relating to mechanical components

▪Instructions and safety instructions for parts manufactured by thrid-party suppliers or parts that are not

part of Schenck's scope of delivery.

When performing installation, commissioning and service work, observe all applicable local regulations.

Intended Application

Intended ApplicationIntended Application

Intended Application

The measuring system and its connected mechanical components are exclusively designed for weighing

and controlling tasks. Any use other than originally intended is considered inappropriate.

Sources of Risk

Sources of RiskSources of Risk

Sources of Risk

If the measuring system has been correctly installed and commissioned, it does not pose any danger during

weigh operations.

Hazards may arise when the system is used for control operations or for transporting weighed goods. Po-

tential hazards may then arise from e.g. additional devices through which the weighed goods are passed or

metered. Minor risks may arise in these situations if the measuring system is used or operated by untrained

personnel.

The measuring system can be part of a more complex plant. The system operating company is fully respon-

sible for the operating safety of the system.

Personnel

PersonnelPersonnel

Personnel

Preparation, assembly, commissioning, operation, maintenance and servicing may only be carried out by

qualified personnel.

All persons working on the system are required to observe the safety hints and know the parts of the tech-

nical documentation relevant to their work.

The operating company is responsible for instructing his operators to observe all regulations and instruc-

tions given.

Changing Parameters

Changing ParametersChanging Parameters

Changing Parameters

The measuring system's functionality is determined by parameters. Only personnel familiar with the device's

mode of operation may alter these parameters (e.g. after training by Schenck Process). Incorrectly set pa-

rameters may cause injury or material damage. Furthermore they may also cause considerable disruption to

weigh operations.

Password

PasswordPassword

Password

Passwords safeguard the parameters against unauthorized alteration. The measuring system operating

company must ensure that the password is handled safely.

Acknowledging Event Messages

Acknowledging Event MessagesAcknowledging Event Messages

Acknowledging Event Messages

Error messages may be acknowledged only after cause of fault has been remedied.

Ensure that any connected peripheral devices are functioning correctly before acknowledging an event. Any

connected control systems in particular must be in safe state.

Safety notes

BV-H2464GB, 1234

- 4 -

INTECONT® Tersus Belt weigher, Instruction Manual

Schenck Process Group

Service and Maintenance

Service and MaintenanceService and Maintenance

Service and Maintenance

▪All warning and instruction signs on the scales must be observed.

▪The measuring system must be shut down before work is performed on mechanical equipment or peri-

pheral devices (control systems in particular). Take appropriate action to ensure that the measuring sys-

tem cannot be inadvertently restarted.

▪Before performing work on the electrical equipment, disconnect the power supply.

▪The devices may be operated only in the provided housings. There is danger of contacting live parts.

Moisture and Humidity

Moisture and HumidityMoisture and Humidity

Moisture and Humidity

All scales parts, electrical components in particular, must be protected from moisture and humidity when the

housing is opened for e.g. maintenance and service. In other respects the protection classes of the housing

must be observed.

Design Modifications

Design ModificationsDesign Modifications

Design Modifications

Unauthorized modifications to the system and/or use of replacement parts not supplied by Schenck Process

voids Schenck Process's liability for any resulting damages. This especially applies to alterations which

could affect the operating safety of the system.

Replacing Components

Replacing ComponentsReplacing Components

Replacing Components

Spare parts must meet the technical specifications indicated by Schenck Process. To ensure this require-

ment is met, only genuine Schenck Process spare parts should be used. When using other spare parts, the

warranty will be void.

2.1

2.12.1

2.1

Signal Words

Signal WordsSignal Words

Signal Words

2.1.1

2.1.12.1.1

2.1.1

Signal Words for Safety Warnings

Signal Words for Safety WarningsSignal Words for Safety Warnings

Signal Words for Safety Warnings

Potential hazards will always exist when working with technical devices. Hazards will arise if the machine

▪is incorrectly installed,

▪is started up incorrectly,

▪is operated by untrained personnel, or

▪is repaired by unqualified personnel.

In this manual the following signal words will indicate hazards that may arise when using this machine:

DANGER

This signal word indicates a danger that can immediately cause the

most severe injuries up to and including death.

Follow all instructions to prevent this from occurring.

WARNING

This signal word indicates a danger that can cause serious injur

ies up

to and including death.

Follow all instructions to prevent this from occurring.

Schenck process Intecont Tersus Beltweigher Bedienungsanleitung

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