Schilling Multi-Marker Montageanleitung
Schilling Marking Systems GmbH
In Grubenäcker 1
D-78532 Tuttlingen
Translation of the
Original Operating Manual
Multi-Marker
Please store for future reference!
Translation of the
Original Operating Instructions
00.02 Page 2 of 29
Multi-Marker
Revision
Date Version Chapter Reason Responsible
06.07.2011 00.01 All New edition M. Schreieck
12.07.2011 00.02 All correction M. Schreieck
This Operating Manual was issued to the best of our knowledge. However, If you find any
mistakes or unclear passages, please inform us accordingly. We will be thankful for any
hints and suggestions.
The content and documentation is owned by Schilling Marking Systems GmbH. It must
not be distributed or duplicated as photocopy, sound recording, video, print or microfilm in
any form without the approval of the management. This applies in particular to the distri-
bution of the data in electronic form or on a data carrier.
The company reserves all rights to compensation for damage to the company caused by
failure to comply.
Content
Translation of the
Original Operating Instructions
00.02 Page 3 of 29
Multi-Marker
Content
1General Information.................................................................6
1.1 Scope of Supply and Responsibilities......................................6
1.2 Accessories..............................................................................7
2Safety........................................................................................8
2.1 Intended Use............................................................................8
2.2 Safety Classification.................................................................8
2.2.1 Structure of the Safety Classification.......................................8
2.2.2 Safety Signs and their Meanings .............................................9
2.2.3 Symbols used in this Document...............................................9
2.3 Saftey Instructions..................................................................10
2.4 Safety Concept.......................................................................12
2.4.1 General Information ...............................................................12
2.5 Remaining Risk......................................................................12
2.6 Personnel Requirements, Duty of Care .................................12
2.6.1 General Information ...............................................................12
2.6.2 Duty of Care...........................................................................13
2.6.3 Training..................................................................................13
2.7 Procedure in the case of Emergency.....................................13
3Technical Specifications.......................................................14
4Machine Description..............................................................15
4.1 Functional Description............................................................15
4.1.1 Introduction to Marking Technology.......................................16
5Transport................................................................................19
5.1 Transport Bracket...................................................................19
6Installation and Initial Operation ..........................................20
6.1 Assembly................................................................................20
6.1.1 Safety instructions for the Assembly......................................20
6.1.2 Procedure...............................................................................20
6.2 Initial Operation......................................................................23
7Operation................................................................................24
7.1 Safety Instructions for the Operation......................................24
7.2 Switching on and off...............................................................24
8Troubleshooting.....................................................................25
9Maintenance ...........................................................................26
9.1 Safety Instructions for the Maintenance.................................26
Content
Translation of the
Original Operating Instructions
00.02 Page 4 of 29
Multi-Marker
9.2 Compressed Air Filter Regulator............................................27
9.3 Battery Replacement..............................................................27
10 Dismantling and Disposal.....................................................28
10.1 Dismantling ............................................................................28
10.2 Storage...................................................................................28
10.3 Disposal .................................................................................28
11 Declaration of Conformity.....................................................29
Illustrations
Translation of the
Original Operating Instructions
00.02 Page 5 of 29
Multi-Marker
Illustrations
Ill. 1Scope of Delivery..................................................................6
Ill. 2Accessories...........................................................................7
Ill. 3View.....................................................................................15
Ill. 4Transport Bracket................................................................19
Ill. 5Assembly.............................................................................20
Ill. 6NNeedle Assembly..............................................................22
Ill. 7Control Board......................................................................27
General Information
Translation of the
Original Operating Instructions
00.02 Page 6 of 29
Multi-Marker
1 General Information
1.1 Scope of Supply and Responsibilities
This Microdot Marking System „Multi-Marker“ has been developed
and manufactured by Schilling Marking Systems GmbH.
Technical changes due to new research and technology may be pro-
cessed without prior notice.
The manufacturer is not responsible for subsequent changes applied
by the operator.
Scope of Delivery:
Ill. 1 Scope of Delivery
Base plate (1) with marking head (2), pillar (3) and hand crank (4)
CD (5) with Software „SchillMarker II“ and Operating Manual (6).
Mains adapter (7) and mains cable (8)
Needle assembly (9)
Pneumatic filter regulator (10)
Pneumatic hose and connection (11)
Serial connection cable (12)
Screws (13)
The machine is delivered without a workpiece holder. It is the respon-
sibility of the operator to assemble a suitable workpiece holder to the
base plate, in order to avoid the need to manually hold the workpiece
during the marking process.
3
4
2
1
6
5
7
9
8
1
0
11
12 1
3
General Information
Translation of the
Original Operating Instructions
00.02 Page 7 of 29
Multi-Marker
1.2 Accessories
Ill. 2 Accessories
Needle set
- Light replacement needles with 60° / 90° / 118°
- Normal piston and short piston, with springs
- O-Rings, washers and allen-key
Art. No.: 66.64SET.3
„Multi-Marker“ portable version (optional)
With handles and ground plate, incl. prism
Pedal-operated switch to „START“ the marking process
Safety
Translation of the
Original Operating Instructions
00.02 Page 8 of 29
Multi-Marker
2 Safety
2.1 Intended Use
The Marking machine subject to this document complies with the
current safety instructions. If used in accordance to this operating
manual, the Multi-Marker poses no danger to the operator or the
workpiece.
The Multi-Marker is a microdot marking system for engraving work-
pieces made of metal or hard plastics.
The workpieces are inserted and removed manually.
This Marking unit is used in industries, both inside and outside of
buildings (portable version). It is to be connected to a public electric
power network.
Improper use: Utilization of workpieces made of wood and soft plas-
tics (e.g. rubber).
This machine must not be used in areas that are exposed to danger
of explosions!
2.2 Safety Classification
2.2.1 Structure of the Safety Classification
The following keywords linked with the hazard symbols are used in
this document to illustrate possible dangers.
Danger!
Death or severe injuries will occur if the corresponding precautions
are ignored.
Warning!
Death or severe injuries may occur if the corresponding precautions
are ignored.
Caution!
Minor injuries may occur if the corresponding precautions are ig-
nored.
Attention!
Material damage may occur if the corresponding precautions are
ignored.
Information
Here you will find information and advice in order to be able to exe-
cute the subsequent operation effectively and safely.
Safety
Translation of the
Original Operating Instructions
00.02 Page 9 of 29
Multi-Marker
2.2.2 Safety Signs and their Meanings
The meanings of the safety signs are indicated by the shape and the
colour.
Shape Colour Meaning
Safety colour red
Contrasting colour white Ban
Safety colour yellow
Contrasting colour black Warning
Safety colour blue
Contrasting colour white Command
2.2.3 Symbols used in this Document
Symbol Meaning Symbol Meaning
Warning: Dangerous
places or situations Warning: tripping hazard
Warning: dangerous
electrical tension Warning: high pressure
Unlock before operating Use ear protection
Don’t touch, live parts!
Advice for the disposal of
materials
Safety
Translation of the
Original Operating Instructions
00.02 Page 10 of 29
Multi-Marker
2.3 Saftey Instructions
The basic requirement for the safe usage and the undisturbed opera-
tion of the Marking System is the knowledge of the safety instructions
and of the occupational safety regulations.
This Operating Manual includes all the important instructions for run-
ning the machine safely.
The internal corporate occupational safety regulations are to be con-
sidered.
Warning!
Ignoring this Operating Manual may cause injuries to persons and
machine failure.
> This Operating Manual, and the safety instructions in particular,
are to be read and implemented by every person who will
operate the Multi-Marker.
Only change the parameters and the settings after careful revi-
sion of this Operating Manual.
Danger!
Risk of death by touching “live” parts.
Only authorised electrical specialists may work on the electric
equipment.
Faulty connections or settings may cause damages.
The device must only be operated with the provided cables.
Do not work on live parts.
Change faulty cables immediately. Fix loose connections. Ensure
the device is disconnected from the power supply before working
on any electrical parts.
Cables must not be clamped or squeezed. Cables must be laid in
a way that they cannot be damaged or expose tripping hazard.
Don’t place anything on top of the cables and connections.
Explosion Hazard
The Marking System must not be operated in areas that are ex-
posed to the danger of explosion!
Warning!
Hearing Damage may be caused during continous operation!
Noise development during the marking process about 70dbA,
Noise development during a malfunction >70dbA.
Wear ear protection
Inhaltsverzeichnis
Andere Schilling Werkzeuge Handbücher
