SCHUNK ECM Gebrauchsanweisung
Original Operating Manual
Assembly and Operating Manual
ECM
Controller for SCHUNK gripper
Firmware 2.x, 3.x
Imprint
2 02.00 | ECM | Assembly and Operating Manual | en | 1378373
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1378373
Version: 02.00|13/10/2022|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. +49-7133-103-2503
Fax +49-7133-103-2189
Please read the operating manual in full and keep it close to the product.
Table of Contents
Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Definition of Terms...................................................................................5
1.1.3 Applicable documents ..............................................................................5
1.1.4 Variants.....................................................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 The scope of delivery includes ............................................................................. 6
1.4 Accessories ........................................................................................................... 6
2 Basic safety notes ................................................................................................... 7
2.1 Appropriate use.................................................................................................... 7
2.2 Inappropriate use ................................................................................................. 7
2.3 Constructional changes ........................................................................................ 7
2.4 Spare parts ........................................................................................................... 7
2.5 Ambient conditions and operating conditions .....................................................7
2.5.1 Electromagnetic compatibility..................................................................8
2.6 Personnel qualification....................................................................................... 10
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation ..................................................................................... 11
2.9 Transport ............................................................................................................ 11
2.10 Malfunctions....................................................................................................... 11
2.11 Disposal .............................................................................................................. 12
2.12 Fundamental dangers......................................................................................... 12
2.12.1 Protection during handling and assembly ..............................................12
2.12.2 Protection during commissioning and operation ...................................13
2.12.3 Protection against dangerous movements.............................................13
2.12.4 Protection against electric shock............................................................14
2.12.5 Protection against magnetic and electromagnetic fields .......................15
2.13 Notes on particular risks..................................................................................... 16
3 Technical data.........................................................................................................17
3.1 Type key.............................................................................................................. 17
3.2 Basic data ........................................................................................................... 17
3.3 Digital input and output variants........................................................................ 19
3.4 Housing dimensions ........................................................................................... 19
4 Design and description............................................................................................20
4.1 Design ................................................................................................................. 20
4.2 Description ......................................................................................................... 23
4.3 Interfaces............................................................................................................ 23
4.3.1 CAN bus and PROFIBUS ..........................................................................23
4.3.2 PROFINET................................................................................................24
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Table of Contents
4.3.3 Digital inputs and outputs ......................................................................27
4.4 LED display.......................................................................................................... 29
4.5 DIP switch ........................................................................................................... 30
5 Assembly and settings ............................................................................................32
5.1 Installing and connecting.................................................................................... 32
5.2 Connections........................................................................................................ 33
5.2.1 Mechanical assembly..............................................................................33
5.2.2 Electrical connection ..............................................................................34
5.3 Setting the Baud rate.......................................................................................... 49
5.4 Setting the fieldbus address ............................................................................... 49
5.5 Updating firmware ............................................................................................. 51
5.5.1 Update via USB Mini AB (device)............................................................51
5.5.2 Update via USB (host).............................................................................51
5.6 Establishing the factory settings......................................................................... 52
5.7 Resetting the PROFINET interface ...................................................................... 53
6 Start-up ..................................................................................................................54
6.1 Commissioning with CAN or PROFIBUS interface............................................... 54
6.2 PROFINET............................................................................................................ 55
6.2.1 Types of communication of PROFINET ...................................................55
6.2.2 Regulator operating behaviour with a connected module.....................56
6.2.3 Commissioning with PROFINET interface ...............................................56
6.2.4 Projecting of the regulator .....................................................................57
7 Troubleshooting .....................................................................................................65
8 EU-Declaration of Conformity .................................................................................66
9 Annex to Declaration of Conformity........................................................................67
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General
1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
In addition to these instructions, the documents listed
under }1.1.3 [/5] are applicable.
NOTE: The illustrations in this manual are intended to provide a
basic understanding and may deviate from the actual version.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
1.1.2 Definition of Terms
The term "product" replaces the product name on the title page in
this manual.
1.1.3 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
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General
6 02.00 | ECM | Assembly and Operating Manual | en | 1378373
• Assembly and operating manuals of the accessories *
• "SCHUNK Motion Tool (MTS)" software manual *
• "SCHUNK Motion Protocol (SMP)" software manual *
• "SCHUNK Drive Protocol (SDP)" software manual *
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.
1.1.4 Variants
This operating manual applies to the following variations:
• ECM with CAN bus
• ECM with PROFIBUS
• ECM with PROFINET
• ECM with CAN bus or PROFIBUS or PROFINET and digital inputs
and outputs
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the ambient conditions and operating
conditions, }2.5 [/7]
1.3 The scope of delivery includes
The scope of delivery includes
• Controller for SCHUNK gripper ECM in the version ordered
• USB 2.0 cable with a type A and a USB mini connection
• QR slip for downloading the commissioning software
• Mounting material
1.4 Accessories
The following accessories are required for the regulator and must
be ordered separately:
• A termination resistor , if the regulator is the last device in the
bus system.
– Optional PROFIBUS or CAN bus
Basic safety notes
2 Basic safety notes
2.1 Appropriate use
The product is used to control and regulate the EGN and EZN
grippers.
• The product is designed to be built into a control cabinet. The
applicable guidelines must be observed and complied with.
• The product may only be used within the scope of its technical
data, }3 [/17].
• The product is intended for industrial use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Inappropriate use
It is considered improper use if the product is used to actuate or
control products that are not from SCHUNK GmbH & Co. KG.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, }3 [/17].
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Basic safety notes
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2.5.1 Electromagnetic compatibility
The product meets the requirements of the EMC act of the inner-
European market, among other requirements. The product has
passed the EMC test as per the following standards:
Standard Title
EN 61000-6-2
(2006)
EMC: Generic standard – Immunity for industrial
environments
EN 61000-6-3
(2011)
EMC: Generic standard – Emission standard for
residential and light-industrial environments
EN 61800-3
(2012)
EMV: Product standard – Adjustable speed
power drive systems
EN 55011
(2009)
EMV: Generic standard – Emission
The product must be installed using interference-free cables and in
a way that meets EMC requirements in order to ensure
interference-free operation.
Interference
variables:
The electromagnetic compability with pulse-shaped inference
variables has been verified and confirmed according to the
following standards:
Standard Title
EN 61000-4-2
(2008)
Test and measurement procedures - Testing the
interference immunity to discharging of static
electricity
EN 61000-4-4
(2008)
Test and measurements procedures - Testing the
interference immunity to fast transient electric
interference variables/burst
EN 61000-4-5
(2014)
Test and measurement procedures - Testing the
interference immunity to surge voltages
Sinusoidal interference variables:
The electromagnetic compability with sinusoidal interference
variables has been verified and confirmed according to the
following standards:
Standard Title
EN 61000-4-3
(2011)
Test and measurement procedures - Testing the
interference immunity to electromagnetic high
frequency fields
EN 61000-4-6
(2014)
Test and measurement procedures - interference
immunity to conducted interference variables
induced by high frequency fields
Basic safety notes
Emission of radio
interference
The emission of radio interference has been verified and
confirmed according to the following standards:
Standard Title
EN 61000-6-3
(2011)
EMC: Generic standards - emitted interference
for living area, business and commercial areas
and small businesses
The emitted interference of electromagnetic fields (limit class A,
group 1, measured with 10 m distance) has been tested according
to the following standards:
Standard Title
EN 55011
(2009)
Industrial, scientifical and medical devices - radio
interference - limits and measurement
procedures
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Basic safety notes
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2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
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