SCHUNK PGN-plus-P 64 Gebrauchsanweisung
Translation of the original manual
Assembly- and Operating Manual
PGN-plus-P
2-Finger Parallel Gripper
Imprint
2
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re-
served. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and re-
quires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0389753
Version: 05.00|23/05/2018|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading techno-
logy supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
schunk.com
Table of contents
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
3
Table of contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Applicable documents ..............................................................................6
1.1.3 Sizes ..........................................................................................................6
1.1.4 Variants.....................................................................................................6
1.2 Warranty .............................................................................................................. 7
1.3 Scope of delivery .................................................................................................. 7
1.4 Accessories ........................................................................................................... 8
2 Basic safety notes ................................................................................................... 9
2.1 Intended use......................................................................................................... 9
2.2 Not intended use.................................................................................................. 9
2.3 Constructional changes ........................................................................................ 9
2.4 Spare parts ........................................................................................................... 9
2.5 Gripper fingers ................................................................................................... 10
2.6 Environmental and operating conditions ........................................................... 10
2.7 Personnel qualification....................................................................................... 10
2.8 Personal protective equipment.......................................................................... 11
2.9 Notes on safe operation ..................................................................................... 11
2.10 Transport ............................................................................................................ 11
2.11 Malfunctions....................................................................................................... 12
2.12 Disposal .............................................................................................................. 12
2.13 Fundamental dangers......................................................................................... 12
2.13.1 Protection during handling and assembly ..............................................13
2.13.2 Protection during commissioning and operation ...................................13
2.13.3 Protection against dangerous movements.............................................14
2.13.4 Protection against electric shock............................................................14
2.14 Notes on particular risks..................................................................................... 15
3 Technical data.........................................................................................................16
4 Design and description............................................................................................17
4.1 Design ................................................................................................................. 17
4.2 Description ......................................................................................................... 17
5 Assembly ................................................................................................................18
5.1 Installing and connecting.................................................................................... 18
5.2 Connections........................................................................................................ 19
5.2.1 Mechanical connection...........................................................................19
5.2.2 Pneumatic connection............................................................................22
5.3 Attaching additional structure............................................................................ 23
Table of contents
4
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
5.4 Mounting the sensor .......................................................................................... 24
5.4.1 Overview of sensors ...............................................................................25
5.4.2 Switch-off hysteresis...............................................................................25
5.4.3 Setting dimensions .................................................................................26
5.4.4 Mounting inductive proximity switch IN ................................................27
5.4.5 Mounting MMS 22 magnetic switch.......................................................29
5.4.6 Mounting programmable MMS 22-PI2 magnetic switch........................30
5.4.7 Mounting analog MMS 22-A magnetic switch .......................................31
5.4.8 Mounting programmable MMS 22-P 22 magnetic switch......................33
5.4.9 Mounting MMS 22-PI1 programmable magnetic switch........................34
6 Troubleshooting .....................................................................................................35
6.1 Product does not move ...................................................................................... 35
6.2 Product is not executing the complete stroke ................................................... 35
6.3 Product opens or closes abruptly ....................................................................... 36
6.4 Product does not achieve the opening and closing times? ................................ 36
6.5 Gripping force is dropping.................................................................................. 37
7 Maintenance ..........................................................................................................38
7.1 Notes .................................................................................................................. 38
7.2 Maintenance intervals........................................................................................ 39
7.3 Lubricants/Lubrication points (basic lubrication) .............................................. 39
7.4 Servicing the gripper........................................................................................... 40
7.4.1 Disassembling and maintaining the gripper ...........................................40
7.4.2 Maintaining gripper without disassembling ...........................................41
7.5 Repair ................................................................................................................. 42
7.5.1 Replace seal (variant without gripping force maintenance)...................42
7.5.2 Replace seal (variant with gripping force maintenance "O.D. gripping").........43
7.5.3 Replace seal (variant with gripping force maintenance "I.D. gripping") ....... 45
7.5.4 Tightening torques .................................................................................46
7.6 Assembly drawing............................................................................................... 47
8 Translation of original declaration of incorporation ................................................49
9 Annex to Declaration of Incorporation....................................................................50
General
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
5
1 General
1.1 About this manual
This manual contains important information for a safe and appro-
priate use of the product.
This manual is an integral part of the product and must be kept ac-
cessible for the personnel at all times.
Before starting work, the personnel must have read and under-
stood this operating manual. Prerequisite for safe working is the
observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under Ap-
plicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
General
6
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
1.1.2 Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.3 Sizes
This operating manual applies to the following sizes:
• PGN-plus-P 40
• PGN-plus-P 50
• PGN-plus-P 64
• PGN-plus-P 80
• PGN-plus-P 100
• PGN-plus-P 125
• PGN-plus-P 160
• PGN-plus-P 200
• PGN-plus-P 240
1.1.4 Variants
This operating manual applies to the following variations:
• PGN-plus-P stroke 1
• PGN-plus-P stroke 2
• PGN-plus-P with gripping force maintenance "O.D. gripping" (AS)
• PGN-plus-P with gripping force maintenance "I.D. gripping" (IS)
• PGN-plus-P dust-tight (SD)
• PGN-plus-P high-temperature (V/HT)
• PGN-plus-P anti-corrosion (K)
• PGN-plus-P precision (P)
General
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
7
1.2 Warranty
If the product is used as intended, the warranty is valid for 36 months
from the ex-works delivery date under the following conditions:
• Observe the ambient conditions and operating conditions, Tech-
nical data [}16]
• Observe the specified maintenance intervals, Maintenance [}38]
Parts touching the workpiece and wear parts are not included in
the warranty.
Designation PGN-plus-P
40 50-160 200-240
Warranty duration [months] 36 36 36
or maximum cycles [Mio] * 40 30 20
* A cycle consists of a complete gripping process, gripper "open"
and gripper "close".
1.3 Scope of delivery
The scope of delivery includes
• 2-Finger Parallel Gripper PGN-plus-P in the version ordered
• Accessory pack
Content of the accessory pack:
• 2x centering sleeve for gripper fastening
• 4x centering sleeve for finger fastening
• 2 x O-ring for hose-free direct connection
ID.-No. of the accessory pack
Size ID number
PGN-plus-P PGN-plus-P V/HT
PGN-plus-P 40 5518410 395518410
PGN-plus-P 50 5512043 395512043
PGN-plus-P 64 5512044 395512044
PGN-plus-P 80 5512045 395512045
PGN-plus-P 100 5512046 395512046
PGN-plus-P 125 5512047 395512047
PGN-plus-P 160 5512048 395512048
PGN-plus-P 200 5512049 395512049
PGN-plus-P 240 5513858 395513858
General
8
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
Content of the sealing kit:
• 1x Cylinder piston seal
• 1x Piston rod seal
• 1x Cover gasket
ID.-No. of the seal kit
Size ID number
PGN-plus-P PGN-plus-P V/HT
PGN-plus-P 40 1342290 1342298
PGN-plus-P 50 1000115 1000116
PGN-plus-P 64 1000117 1000118
PGN-plus-P 80 1000119 1000120
PGN-plus-P 100 1000121 1000122
PGN-plus-P 125 1000123 1000124
PGN-plus-P 160 1342256 1342270
PGN-plus-P 200 1339255 1339273
PGN-plus-P 240 1342278 1342287
Basic safety notes
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
9
2 Basic safety notes
2.1 Intended use
The product is designed exclusively for gripping and temporariy
holding workpieces or objects.
• The product may only be used within the scope of its technical
data, Technical data [}16].
• When implementing and operating components in safety-re-
lated parts of the control systems, the basic safety principles in
accordance with DIN EN ISO 13849-2 apply. The proven safety
principals in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all in-
structions in this manual.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written ap-
proval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and dam-
age the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
Basic safety notes
10
05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753
2.5 Gripper fingers
Requirements for the gripper fingers
Stored energy within the product creates the risk of serious injur-
ies and significant property damage.
• Arrange the gripper fingers in a way that the product reaches
either the position "open" or "closed" in a de-energized state.
• Only exchange the gripper fingers when no residual energy re-
mains in the product.
• Make sure that the product and the top jaws are a sufficient
size for the application.
2.6 Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
See also Technical data [}16].
2.7 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently quali-
fied, the result may be serious injuries and significant property
damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and regu-
lations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and reg-
ulations.
Instructed person Instructed persons were instructed by the operator about the del-
egated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
Dieses Handbuch passt für folgende Modelle
8
Inhaltsverzeichnis
Andere SCHUNK Controller Handbücher
SCHUNK
SCHUNK PSK 40-N Series Gebrauchsanweisung
SCHUNK
SCHUNK EVG 55 Gebrauchsanweisung
SCHUNK
SCHUNK UWG Series Bedienungsanleitung
SCHUNK
SCHUNK ECM Gebrauchsanweisung
SCHUNK
SCHUNK SRU 63 Gebrauchsanweisung
SCHUNK
SCHUNK SRU-plus Bedienungsanleitung
SCHUNK
SCHUNK SRU-plus Series Bedienungsanleitung
SCHUNK
SCHUNK PW V6 Gebrauchsanweisung
SCHUNK
SCHUNK ERD Series Gebrauchsanweisung
SCHUNK
SCHUNK SRU-plus EDF Series Gebrauchsanweisung
