SCHUNK ROTA TP Gebrauchsanweisung

Translation of the original manual

Pneumatic Chuck

ROTA TP / ROTA TP-LH

Assembly and operating manual

Superior Clamping and Gripping

Imprint

2 02.00|ROTA TP |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and re-

quires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0889118-en

Version: 02.00 |24/10/2017|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading technol-

ogy supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Table of contents

02.00|ROTA TP |en

Table of contents

General .................................................................................................................... 5

1.1

About this manual .................................................................................................... 5

1.1.1

Presentation of Warning Labels.................................................................... 5

1.1.2

Applicable documents................................................................................... 6

1.1.3

Sizes............................................................................................................... 6

1.2

Warranty................................................................................................................... 6

1.3

Scope of delivery ...................................................................................................... 6

Basic safety notes .................................................................................................... 7

2.1

Intended use............................................................................................................. 7

2.2

Not intended use...................................................................................................... 7

2.3

Constructional changes ............................................................................................ 7

2.4

Spare parts................................................................................................................ 8

2.5

Chuck jaws ................................................................................................................ 8

2.6

Environmental and operating conditions................................................................. 9

2.7

Personnel qualification............................................................................................. 9

2.8

Personal protective equipment.............................................................................. 10

2.9

Notes on safe operation......................................................................................... 10

2.10

Transport ................................................................................................................ 11

2.11

Malfunctions........................................................................................................... 11

2.12

Disposal................................................................................................................... 11

2.13

Fundamental dangers............................................................................................. 12

2.13.1

Protection during handling and assembly .................................................. 12

2.13.2

Protection during commissioning and operation ....................................... 12

2.13.3

Protection against dangerous movements................................................. 13

2.13.4

Notes on particular risks ............................................................................. 13

Technical data ......................................................................................................... 17

3.1

Chuck data .............................................................................................................. 17

3.2

Clamping force / speed diagrams........................................................................... 18

3.3

Calculations for clamping force and speed ............................................................ 21

3.3.1

Calculation of the required clamping force in case of a given rpm............ 21

3.3.2

Calculation example: required initial clamping force for a given speed .... 24

3.3.3

Calculation of the permissible speed in case of a given initial clamping

force ............................................................................................................ 25

3.4

Grades of Accuracy................................................................................................. 26

3.5

Permissible imbalance............................................................................................ 26

3.6

Torques per screw .................................................................................................. 26

Table of contents

4 02.00|ROTA TP |en

Function .................................................................................................................. 27

4.1

Principle of Operation ............................................................................................ 27

4.2

Functional testing ................................................................................................... 27

4.3

Air transmission system ......................................................................................... 28

4.4

Pilot controlled check valve.................................................................................... 29

4.5

Clamping or jaw actuation ..................................................................................... 30

4.6

Power Chuck with extended and standard jaw stroke (LH)................................... 31

Transport ................................................................................................................ 32

Mounting ................................................................................................................ 33

6.1

Installing and connecting ....................................................................................... 33

6.2

Inclusion.................................................................................................................. 34

6.3

Distributor ring ....................................................................................................... 35

6.3.1

Distributor ring: normal fastening .............................................................. 35

6.3.2

Stationary mounting of the distributor ring ............................................... 37

6.3.3

Mounting with bracket ............................................................................... 39

6.3.4

Mounting with 2-part clamping ring (D.R.M.B.) ......................................... 40

Commissioning and maintenance ............................................................................ 43

7.1

Initial operation ...................................................................................................... 43

7.2

Maintenance........................................................................................................... 44

7.3

Maintenance intervals............................................................................................ 47

7.4

Hardened Reversible Jaws and Soft Top Jaws........................................................ 47

7.5

Disassembly ............................................................................................................ 48

7.6

Assembly................................................................................................................. 49

Spare parts.............................................................................................................. 51

Assembly drawings.................................................................................................. 52

Translation of the original declaration of incorporation........................................... 54

Appendix on Declaration of Incorporation, as per 2006/42/EC, Annex II, No. 1 B ..... 55

General

02.00|ROTA TP |en

General

About this manual

This manual contains important information for a safe and appro-

priate use of the product.

This manual is an integral part of the product and must be kept ac-

cessible for the personnel at all times.

Before starting work, the personnel must have read and under-

stood this operating manual. Prerequisite for safe working is the

observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

NOTICE

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

6 02.00|ROTA TP |en

Applicable documents

• General terms of business*

• Catalog data sheet of the purchased product *

• Calculation of the jaw centrifugal forces, "Technology" chapter

in the lathe chuck catalog *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

Sizes

This operating manual applies to the following sizes:

• ROTA TP

125-26; 160-38; 200-52; 250-68; 315-90; 315-105; 315-115

• ROTA TP LH

350-115

Warranty

The warranty period is 24 months after delivery date from factory or

500 000 cycles*, if it is used as intended, under the following conditions:

• Observe the applicable documents (1.1.2, Page 6)

• Observe the ambient conditions and operating conditions,

(2.6, Page 9)

• Observe the specified maintenance and lubrication intervals,

(7, Page 43)

Parts touching the workpiece and wear parts are not included in

the warranty.

* A cycle consists of a complete clamping process ("Open" and "Close").

Scope of delivery

Power lathe chucks

T-nuts

Elbow connectors

Straight connectors

Spacer ring

Headless screw for fastening the distributor ring

Angle for eye bolt

Eye bolt

Studs for assembling the chuck

Operating manual

1.1.2

1.1.3

1.2

1.3

Basic safety notes

02.00|ROTA TP |en

Basic safety notes

Intended use

This product is intended for clamping workpieces on machine tools

and other suitable technical devices.

• The product may only be used within the scope of its technical

data, (3, Page 17).

• The product is intended for industrial and industry-oriented use.

• Appropriate use of the product includes compliance with all in-

structions in this manual.

• The maximum RPM of the chuck and the required clamping

force must be determined by the user for the respective clamp-

ing task based on the applicable standards and technical speci-

fications of the manufacturer.

(See also “Calculations for clamping force and RPM” in the

chapter “Technical data”). (3, Page 17)

Not intended use

A not intended use of the product is for example:

• It is used as a press, a punch, a toolholder, a load-handling device or

as lifting equipment.

• the product is used for unintended machines or workpieces.

• the technical data is exceeded when using the product.

(3, Page 17)

• if workpieces are not clamped properly, paying particular at-

tention to the clamping forces specified by the manufacturer.

• if it is used in working environments that are not permissible.

• if the product is operated without a protective cover.

Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of the

product or damage it.

• Structural changes should only be made with the written ap-

proval of SCHUNK.

2.1

2.2

2.3

Basic safety notes

8 02.00|ROTA TP |en

Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and dam-

age the product or cause it to malfunction.

• Use only original spare parts or spares authorized by SCHUNK.

Chuck jaws

Requirements of the chuck jaws

Stored energy can make the product unsafe and risk the danger of

serious injuries and considerable material damage.

• Only replace chuck jaws if no residual energy can be released.

• Do not use welded jaws.

• The jaws should be designed as light and as low as possible. The

clamping point must be as close as possible to the chuck face

(clamping points at a greater distance lead to greater surface

pressure in the jaw guidance and can significantly reduce the

clamping force).

• If for constructional reasons the special chuck jaws are heavier

than the top jaws assigned to the lathe chuck, greater centrifu-

gal forces must be accounted for when defining the required

clamping force and the recommended speed.

• The maximum recommended speed may only be operated in

conjunction with maximum actuating force and only with the

lathe chuck in optimal, fully functioning condition.

• After a collision, the lathe chuck and the chuck jaws must be

subjected to a crack test before being used again. Damaged

parts must be replaced with original SCHUNK spare parts.

• Screw the jaw mounting screws into the bore holes furthest

apart.

• The jaw fastening screws must be replaced if they show any

signs of wear or damage. Only use screws with a quality of 12.9.

2.4

2.5

Basic safety notes

02.00|ROTA TP |en

Environmental and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product

unsafe, leading to the risk of serious injuries, considerable material

damage and/or a significant reduction to the product's life span.

• Make sure that the product is used only in the context of its de-

fined application parameters, (3, Page 17).

• Make sure that the product is a sufficient size for the application.

• Only use high-quality cooling emulsions with anti-corrosive ad-

ditives during processing.

• Lubricating intervals must be adhered to (7.3, Page 47).

Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently qualified,

the result may be serious injuries and significant property damage.

• All work may only be performed by qualified personnel.

• Before working with the product, the personnel must have read

and understood the complete assembly and operating manual.

• Observe the national safety regulations and rules and general

safety instructions.

The following personal qualifications are necessary for the various

activities related to the product:

Due to their technical training, knowledge and experience, trained

electricians are able to work on electrical systems, recognize and

avoid possible dangers and know the relevant standards and regu-

lations.

Due to its technical training, knowledge and experience, qualified

personnel is able to perform the delegated tasks, recognize and avoid

possible dangers and knows the relevant standards and regulations.

Instructed persons were instructed by the operator about the delegated

tasks and possible dangers due to improper behaviour.

Due to its technical training, knowledge and experience, service

personnel of the manufacturer is able to perform the delegated

tasks and to recognize and avoid possible dangers.

2.6

2.7

Trained electrician

Qualified personnel

Instructed person

Service personnel of

the manufacturer

Basic safety notes

10 02.00|ROTA TP |en

Personal protective equipment

Use of personal protective equipment

Personal protective equipment serves to protect staff against dan-

ger which may interfere with their health or safety at work.

• When working on and with the product, observe the occupa-

tional health and safety regulations and wear the required per-

sonal protective equipment.

• Observe the valid safety and accident prevention regulations.

• Wear protective gloves to guard against sharp edges and cor-

ners or rough surfaces.

• Wear heat-resistant protective gloves when handling hot sur-

faces.

• Wear protective gloves and safety goggles when handling haz-

ardous substances.

• Wear close-fitting protective clothing and also wear long hair in

a hairnet when dealing with moving components.

Notes on safe operation

Incorrect handling of the personnel

Incorrect handling and assembly may impair the product's safety

and cause serious injuries and considerable material damage.

• Avoid any manner of working that may interfere with the func-

tion and operational safety of the product.

• Use the product as intended.

• Observe the safety notes and assembly instructions.

• Do not expose the product to any corrosive media. This does

not apply to products that are designed for special environ-

ments.

• Eliminate any malfunction immediately.

• Observe the care and maintenance instructions.

• Observe the current safety, accident prevention and environ-

mental protection regulations regarding the product's applica-

tion field.

2.8

2.9

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