SCHUNK AGE-XY 63 Gebrauchsanweisung

Translation of the origninal manual

Compensation unit

AGE-XY 50 - 80

Assembly and operating manual

Superior Clamping and Gripping

Imprint

01.04|AGE-XY 50 - 80|en

Imprint

This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely

supplied to our customers and operators of our products and forms part of the product.

This documentation may not be duplicated or made accessible to third parties, in particu-

lar competitive companies,

without our prior permission.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0389007

Edition: 01.04 |20/04/2016|en

Dear customer,

congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for

the highest precision, top quality and best service.

You are going to increase the process reliability of your production and achieve best

machining results –to the customer's complete satisfaction.

SCHUNK products are inspiring.

Our detailed assembly and operation manual will support you.

Do you have further questions? You may contact us at any time –even after purchase.

Kindest Regards

Yours SCHUNK GmbH & Co. KG

Spann- und Greiftechnik

Bahnhofstr. 106 –134

D-74348 Lauffen/Neckar

Tel. +49-7133-103-0

Fax +49-7133-103-2399

[email protected]

www.schunk.com

Table of contents

01.04|AGE-XY 50 - 80|en

Table of contents

About this manual .................................................................................................... 4

1.1

Warnings................................................................................................................... 4

1.2

Applicable documents .............................................................................................. 4

Basic safety notes .................................................................................................... 5

2.1

Intended use............................................................................................................. 5

2.2

Not intended use...................................................................................................... 5

2.3

Ambient conditions and operating conditions......................................................... 5

2.4

Product safety........................................................................................................... 5

2.4.1

Protective equipment ................................................................................... 6

2.4.2

Demands on the top jaws ............................................................................. 6

2.4.3

Constructional changes, attachments, or modifications.............................. 6

2.5

Personnel qualification............................................................................................. 6

2.6

The use of personal protective equipment.............................................................. 6

2.7

Notes on particular risks........................................................................................... 7

Warranty.................................................................................................................. 8

Scope of delivery ...................................................................................................... 8

Accessories............................................................................................................... 8

5.1

Sensors...................................................................................................................... 8

Technical data .......................................................................................................... 9

Assembly................................................................................................................. 10

7.1

Mounting the AGE on the robot............................................................................. 10

7.2

Air connection ........................................................................................................ 11

7.3

Sensors.................................................................................................................... 12

7.3.1

MMS 22 magnetic switch............................................................................ 12

Behavior in case of malfunctions ............................................................................. 15

Maintenance and Care ............................................................................................ 16

9.1

Maintenance and lubrication intervals .................................................................. 16

9.2

Lubricants/Lubrication points (basic lubrication) ................................................. 16

9.3

Disassembling the AGE........................................................................................... 17

9.4

Servicing and assembling the module.................................................................... 17

Assembly drawing ................................................................................................... 18

Sealing kit................................................................................................................ 19

Translation of original declaration of incorporation ................................................. 20

About this manual

01.04|AGE-XY 50 - 80|en

About this manual

This instruction is an integral part of the product and contains im-

portant information for a safe and proper assembly, commission-

ing, operation, maintenance and help for easier trouble shooting.

Before using the product, read and note the instructions, especial-

ly the chapter "Basic safety notes".

Warnings

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons.

Non-compliance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons.

Ignoring a safety note like this can lead to irreversible injury and

even death.

CAUTION

Dangers for persons.

Non-observance can cause minor injuries.

NOTICE

Material damage

Information about avoiding material damage.

Applicable documents

•General terms of business

•Catalog data sheet of the purchased product

•Assembly and Operating manuals of the accessories

The documents listed here, can be downloaded on our homepage

www.schunk.com

1.1

1.2

Basic safety notes

01.04|AGE-XY 50 - 80|en

Basic safety notes

Intended use

The product was designed to compensate a pocess-related dis-

placement in XY plane. A mechanical center locking using a posi-

tive piston is included as a standard in the product. A position

storage via a pneumatic cylinder is optional available.

The product is intended for installation in a machine/system. The

requirements of the applicable guidelines must be observed and

complied with.

The product may be used only in the context of its defined applica-

tion parameters (6, Page 9).

The product is designed for industrial use.

To use this unit as intended, it is also essential to observe the

technical data and installation and operation notes in this manual

and to comply with the maintenance intervals.

Not intended use

A usage not according to the intended use exists:

•If the product is used for a purpose other than that described in

the chapter “Intended use”.

Ambient conditions and operating conditions

•Make sure that the product has a sufficient size for the applica-

tion.

•Make sure that the environment is free from splash water and

vapors as well as from abrasion or processing dust. Exceptions

are products that are designed especially for contaminated en-

vironments.

Product safety

Dangers arise from the product, if:

•the product is not used in accordance with its intended pur-

pose.

•the product is not installed or maintained properly.

•the safety and installation notes are not observed.

2.1

2.2

2.3

2.4

Basic safety notes

01.04|AGE-XY 50 - 80|en

Avoid any manner of working that may interfere with the function

and operational safety of the product.

Wear protective equipment.

NOTE

More information are contained in the relevant chapters.

Protective equipment

Provide protective equipment per EC Machinery Directive.

Demands on the top jaws

Arrange the top jaws such that when the product is depressurized

it can reach one of the end positions either open or closed and

therefore no residual energy can be released when changing the

top jaws.

Constructional changes, attachments, or modifications

Additional drill holes, threads, or attachments that are not offered

as accessories by SCHUNK may be attached only with permission

of SCHUNK.

Personnel qualification

The assembly, initial commissioning, maintenance, and repair of

the product may be performed only by trained specialist person-

nel. Every person called upon by the operator to work on the

product must have read and understood the complete assembly

and operating manual, especially the chapter "Basic safety notes"

(2, Page 5). This applies particularly to personnel only used oc-

casionally, such as maintenance personnel.

The use of personal protective equipment

During installation and removal of the product comply with the

relevant safety regulations and use the required personal protec-

tive gear.

2.4.1

2.4.2

2.4.3

2.5

2.6

Basic safety notes

01.04|AGE-XY 50 - 80|en

Notes on particular risks

Generally valid:

•Remove the energy supplies before installation, modification,

maintenance, or adjustment work.

•Make sure that no residual energy remains in the system.

•Do not move parts by hand when the energy supply is connect-

ed.

•Do not reach into the open mechanism or the movement area

of the unit.

•Perform maintenance, modifications, and additions outside the

danger zone.

•Secure the product during all operations against uncontrolled

activation.

•Take a precautionary approach by maintenance and disassembly.

•Only specially trained staff should disassemble the product.

WARNING

Risk of injury when the machine/system moves unexpectedly due

to failure of the energy supply or malfunction of the controller.

WARNING

Risk of injury from falling objects or module falling!

•Follow the assembly instructions.

•Provide protective equipment to prevent objects or the mod-

ule from falling, such as processed workpieces, tools, chips,

fragments, rejects.

WARNING

Risk of injury due to faulty actuation!

•Do not reach into the movement range of the module during

start-up, modification or adjustment work.

•Observe the direction of rotation of the module when design-

ing the actuation.

2.7

Accessories

01.04|AGE-XY 50 - 80|en

Warranty

If the product is used as intended, the warranty is valid for 24

months from the date of delivery from the production facility un-

der the following conditions:

•Observe the applicable documents (1.2, Page 4)

•Observance of the ambient conditions and operating conditions

(2.3, Page 5)

•Observance of the maintenance and lubrication intervals

(9, Page 16)

Parts touching the workpiece and wearing parts are not part of the

warranty.

Scope of delivery

The scope of delivery includes:

•Compensation unit AGE-XY in the ordered model.

•fastening screws (pre-installed)

•cylindrical pin (in the accessories pack)

Accessories

A wide range of accessories are available for this module.

For information about which accessories can be used with the ap-

propriate product version ☞catalog.

Sensors

Overview of the compatible sensors

Designation

Type

Magnetic switch

MMS

•Exact type designation of the compatible sensors see ☞catalog.

•If you require further information on sensor operation, contact

your SCHUNK contact person or download information from

our homepage.

5.1

Technical data

01.04|AGE-XY 50 - 80|en

Technical data

Size

Locking force at 6 bar [N]

235

370

580

Compensation stroke [mm]

± 2.5

± 3

± 4

Max. distance of displacement force in Z [mm]

120

160

200

Min. pressure [bar]

Max. pressure [bar]

Min. ambient temperature [°C]

max. ambient temperature [°C]

+60

Noise emission [dB(A)]

≤ 70

Pressure medium

Compressed air, compressed air quality

according to ISO 8573-1:7 4 4

Repeatability [mm]

0.1

Further technical data can be found in the catalog data sheet.

The most recent version applies.

NOTE

By design, even in locked state, the compensation unit may still

have a play of about 0,06 mm. Rotation in locked state is possible

to an extent of 0.1°.

A rigid centric locking can therefore not be guaranteed.

Assembly

01.04|AGE-XY 50 - 80|en

Assembly

Mounting the AGE on the robot

Position of the position numbers (10, Page 18)

Fig. 1 Mounting the AGE on the robot

Robot with interface

according to DIN ISO 9409

Compensation unit AGE-XY

Allen key for assembly

1 Fasten the AGE to the robot interface with four mounting

screws (The screws are pre-mounted.)

2 The cylindrical pin (included in the accessory kit) can be used

to center the AGE.

7.1

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