SCHUNK VERO-S NSE3 138-V1 Gebrauchsanweisung

Translation of Original Operating Manual

VERO-S quick-change pallet system

NSE3, NSE-T3

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

04.00|1152197 NSE3, NSE-T3 |en-US

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make technical improvements.

Document number: 1152197

Version: 04.00 |7/21/2020|en-US

Dear Customer

Dear Customer,

Thank you for putting your trust in our products and our family-owned company, the

leading technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

We look forward to your challenging questions. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Table of contents

04.00|1152197 NSE3, NSE-T3 |en-US

Table of contents

General .................................................................................................................... 5

1.1

About this Manual .................................................................................................... 5

1.1.1

Illustration of safety notes ............................................................................ 5

1.1.2

Applicable documents................................................................................... 6

1.1.3

Versions......................................................................................................... 6

1.2

Warranty................................................................................................................... 6

1.3

Scope of delivery ...................................................................................................... 7

1.4

Accessories ............................................................................................................... 7

Basic safety notes..................................................................................................... 8

2.1

Appropriate use........................................................................................................ 8

2.2

Inappropriate use ..................................................................................................... 8

2.3

Structural changes.................................................................................................... 8

2.4

Spare parts................................................................................................................ 9

2.5

Ambient conditions and operating conditions......................................................... 9

2.6

Personnel qualification........................................................................................... 10

2.7

Personal protective equipment.............................................................................. 10

2.8

Notes on safe operation......................................................................................... 11

2.9

Transport ................................................................................................................ 11

2.10

Malfunctions........................................................................................................... 12

2.11

Disposal................................................................................................................... 12

2.12

Fundamental dangers............................................................................................. 12

2.12.1

Protection during handling and assembly .................................................. 13

2.12.2

Protection during commissioning and operation ....................................... 13

2.12.3

Protection against dangerous movements................................................. 14

2.12.4

Notes on particular risks ............................................................................. 14

Product description ................................................................................................. 18

3.1

Description of design and version .......................................................................... 18

3.2

Technical data......................................................................................................... 18

3.2.1

Special approval for NSE3 138 .................................................................... 20

3.3

Technical data for coupling elements of media transfer unit................................ 20

Assembly................................................................................................................. 21

4.1

Pre-assembly .......................................................................................................... 21

4.2

Installing and connecting ....................................................................................... 21

4.3

Mounting and connection ...................................................................................... 23

4.3.1

NSE3 138, NSE3 138-K................................................................................. 25

4.3.2

NSE3 138-V1, NSE3 138-V1-K, NSE3 138-V4, NSE3 138-V4-K..................... 27

Table of contents

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4.3.3

NSE3 138-P, NSE3 138-P-K .......................................................................... 29

4.3.4

NSE-T3 138, NSE-T3 138-K .......................................................................... 31

4.3.5

NSE-T3 138-V1, NSE-T3 138-V1-K, NSE-T3 138-V4, NSE-T3 138-V4-K........ 32

4.3.6

Cone seal KVS3 138 ..................................................................................... 34

4.4

Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ...................................................... 37

4.4.1

Notes on clamping bolt SPG 40................................................................... 40

4.5

NSE3 Dynamic pressure monitoring of the clamping slide position...................... 40

4.6

Pneumatics circuit diagram .................................................................................... 42

4.7

Screw tightening torques ....................................................................................... 44

4.8

Electronic monitoring systems AFS 138 (optional) ................................................ 44

4.9

Dynamic pressure monitoring for workpiece planar contact monitoring for NSE3-

K, NSE-T3-K ............................................................................................................. 45

Function .................................................................................................................. 47

5.1

KVS3 138 cone seal................................................................................................. 47

5.2

Media transfer unit for NSE3 138-P clamping modules......................................... 47

Operation................................................................................................................ 49

Maintenance and care ............................................................................................. 51

Troubleshooting ...................................................................................................... 52

8.1

The clamping area does not unlock ....................................................................... 52

8.2

If the clamping area does not unlock perfectly ..................................................... 52

8.3

The quick-change pallet system no longer opens quietly...................................... 52

8.4

If the clamping area does not lock properly .......................................................... 52

8.5

Malfunctions when loading and unloading the change interface with fitted cone

seal.......................................................................................................................... 53

8.6

The cone seal does not seal ................................................................................... 53

8.7

The media transfer unit of the NSE3 138-P is not working.................................... 53

Wearing parts sets and parts lists ............................................................................ 54

9.1

Wearing parts spares lists ...................................................................................... 54

9.2

Parts lists................................................................................................................. 54

Assembly drawings.................................................................................................. 57

10.1

Assembly NSE3 138, NSE3 138-K, NSE3 138-V1, NSE3 138-V1-K, NSE 138-V4, NSE3

138-V4-K,NSE3 138-P, NSE3 138-P-K...................................................................... 57

10.2

Assembly NSE-T3 138, NSE-T3 138-K, NSE-T3 138-V1, NSE-T3 138-V1-K, NSE-T3

138-V4, NSE-T3 138-V4-K ....................................................................................... 58

10.3

Cone seal KVS3 138 ................................................................................................ 59

Declaration of Incorporation ................................................................................... 60

Appendix on Declaration of Incorporation, as per 2006/42/EC, Annex II, No. 1 B ..... 61

General

04.00|1152197 NSE3, NSE-T3 |en-US

General

About this Manual

This manual contains important information for the safe, correct

use of the product.

The manual is an integral part of the product and must be kept

accessible by personnel at all times.

Personnel must have read and understood this manual before

beginning any work. The observance of all safety notes in this

manual is the precondition for all safe working.

The illustrations in this manual are intended to provide a basic

understanding and may deviate from the actual version.

Besides this manual, other documents which apply are those listed

under (1.1.2, Page 6).

Illustration of safety notes

To make risks clear,the following signal words and symbols are

used for safety notes.

DANGER

Danger to individuals!

Ignoring a safety note such as this will certainly lead to

irreversible injury and even death.

WARNING

Danger to individuals!

Ignoring a safety note such as this can lead to irreversible injury

and even death.

CAUTION

Danger to individuals!

Non-observance can cause minor injuries.

1.1

1.1.1

General

04.00|1152197 NSE3, NSE-T3 |en-US

NOTICE

Material damage!

Information about avoiding material damage.

Applicable documents

•General terms of business*

•Catalogue data sheet of the rotary indexing table *

•Technical data sheet for optional attachments *

The documents indicated with an asterisk (*) can be downloaded

from schunk.com.

Versions

This guide applies to the following versions

Quick-Change Pallet System

•NSE3 138 / NSE3 138-K

•NSE3 138-V1 / NSE3 138-V1-K

•NSE3 138-V4 / NSE3 138-V4-K

•NSE3 138-P / NSE3 138-P-K

•NSE-T3 138 / NSE-T3 138-K

•NSE-T3 138-V1 / NSE-T3 138-V1-K

•Cone seal KVS3 138

Warranty

If the product is used as intended, the warranty is valid for 24

months from the date of delivery from the production facility or

500 000 cycles* under the following conditions:

•Refer to the applicable documents, (1.1.2, Page 6)

•Observance of the ambient conditions and operating

conditions, (2.5, Page 9)

•Observance of the specified care and maintenance instructions

(7, Page 51)

Parts touching the workpiece and wearing parts are not part of the

warranty.

* One cycle comprises one complete clamping procedure

("opening" and "closing").

1.1.2

1.1.3

1.2

General

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Scope of delivery

The scope of delivery includes:

Quick-change pallet system in the variant ordered

•Accessory kit

–NSE3 138, NSE3 138-K, NSE3 138-P, NSE3 138-P-K: 4 O-rings

Ø 9 x 1.5, 6 cover plugs, 6 M8 fastening screws

–NSE3 138,-V1 NSE3 138-V1-K, NSE3 138-V4, NSE3 138-V4-K:

4 O-rings Ø 9 x 1.5, 6 cover plugs, 5 M8 fastening screws, 1

M8 fitting screw

–NSE-T3 138, NSE-T3 138-K, NSE-T3 138-V1, NSE-T3 138-V1-K,

NSE-T3 138-V4, NSE-T3-V4-K: 2 O-rings Ø 9 x 1.5, 6 cover

plugs, 6 M8 fastening screws, 1 cylindrical pin for -V1 / -V4

Cone seal KVS3 138 complete as a multi-part assembly

•Accessory kit

–1 O-ring Ø 6 x 5.5, 1 O-ring Ø 110 x 1

Accessories

(see catalog or data sheets when ordering separately)

•SPA40-(-16) cal, SPB-(-16), SPC-(-16), SPG clamping pins

•Plug (conversion)

•KVS3 138 cone seal (retrofitting)

•Venting screw for checking planar contact for cone seal

•Weaker compression spring for cone seal

•Monitoring system AFS3 138 PMI

•Monitoring system AFS3 138 MMS

•Protection cover SDE

•Indexing pins IXB V1

1.3

1.4

Basic safety notes

04.00|1152197 NSE3, NSE-T3 |en-US

Basic safety notes

Appropriate use

This product and the compatible add-on components are intended

solely for positioning and clamping workpieces or clamping pallets

on machine tools or other suitable technical devices.

•The product may only be used within the scope of its technical

data, (3, Page 18).

•The product is intended for industrial and industry-oriented

use.

•Appropriate use of the product includes compliance with all

instructions in this manual.

Inappropriate use

The product is not being used as intended if, for example:

•It is used as a pressing tool, a toolholder, a load-handling device

or as lifting equipment.

•It is used for turning applications over 100 RPM without

consulting SCHUNK.

•It is used in working environments that are not permissible.

•People work on machines or technical equipment that do not

comply with the EC Machinery Directive 2006/42/EC,

disregarding the applicable safety regulations.

•The technical data specified by the manufacturer are exceeded

during usage.

Structural changes

Implementation of structural changes

Modifications, changes or reworking, e. g. additional threads,

holes, or safety devices, can damage the product or impair its

functionality or safety.

•Structural changes should only be made with the written

approval of SCHUNK.

2.1

2.2

2.3

Basic safety notes

04.00|1152197 NSE3, NSE-T3 |en-US

Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and

damage the product or cause it to malfunction.

•Use only original spare parts and spares authorized by SCHUNK.

Ambient conditions and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product

unsafe, leading to the risk of serious injuries, considerable material

damage and/or a significant reduction to the product's life span.

•Make sure that the product is only used within its defined

application parameters, (3, Page 18).

•Make sure that the product is a sufficient size for the

workpiece.

•Ensure the contact surfaces of the interface and recesses

towards the locating surfaces above the mounting points are

kept clean at all times.

•Under all circumstances, prevent chips of any type from

entering the interface and prevent cooling emulsion from

seeping into the interface. This may occur particularly during

vertical alignment of the clamping pin axis. The best way to

ensure both of these requirements is to use the protection

covers SDE or the cone seal provided for the quick-change

pallet system. If the interface does become filled with cooling

emulsion, initiate the unlocking process and allow the interface

to dry out while in an actuated state. It may be blown out

carefully with compressed air but only when using the required

protective equipment.

•Only use high-quality cooling emulsions with anti-corrosive

additives during processing.

•Protect the cone seal from high-pressure direct spraying with

cooling emulsion.

2.4

2.5

Basic safety notes

04.00|1152197 NSE3, NSE-T3 |en-US

Personnel qualification

Inadequate qualification of personnel

Work on the product by inadequately qualified personnel can lead

to serious injuries and considerable material damage.

•Order all work to be performed only by appropriately qualified

personnel.

•Personnel must have read and understood the complete

manual before beginning any work on the product.

•Observe national accident prevention regulations and the

general safety notes.

The following personnel qualifications are required for the various

types of work on the product:

Qualified electricians have the professional training, knowledge,

and experience to work on electrical systems, to recognize and

avoid potential dangers, and know the relevant standards and

regulations.

Specialist personnel have the specialized training, knowledge, and

experience to perform the tasks entrusted to them, to recognize

and avoid potential dangers, and know the relevant standards and

regulations.

Instructed persons have been instructed by the user regarding the

tasks entrusted to them and the potential dangers of

inappropriate behavior.

The manufacturer's service personnel have the specialized

training, knowledge, and experience to perform the work

entrusted to them and to recognize and avoid potential dangers.

Personal protective equipment

Use of personal protective equipment

Personal protective equipment serves to protect staff in the event

of a danger that may interfere with their health or safety at work.

•When working on and with the product, observe the

occupational health and safety regulations and wear the

required personal protective equipment.

2.6

Qualified electrician

Specialist personnel

Instructed person

Manufacturer's

service personnel

2.7

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